CN211069803U - A new type of stirring tank for the production of amino acid water-soluble fertilizers - Google Patents
A new type of stirring tank for the production of amino acid water-soluble fertilizers Download PDFInfo
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- CN211069803U CN211069803U CN201921942301.0U CN201921942301U CN211069803U CN 211069803 U CN211069803 U CN 211069803U CN 201921942301 U CN201921942301 U CN 201921942301U CN 211069803 U CN211069803 U CN 211069803U
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Abstract
本实用新型公开了一种新型氨基酸水溶肥料生产用搅拌釜,包括外壳体,所述外壳体的内部安装有搅拌轴承,所述搅拌轴承的上端安装有电机,所述搅拌轴承的外侧均匀安装有若干个搅拌桨,所述搅拌桨的上方安装有反转机构,所述反转机构包括反转框固定环,所述反转框固定环的内侧安装有内啮合齿轮,所述内啮合齿轮的内侧安装有反转传动齿轮,所述反转传动齿轮的一侧安装有反转动力齿轮。本实用新型通过安装有反转框、反转搅拌桨、内环水管、外环水管和侧边刮板可以在对原料搅拌时进行双向搅拌,使得原料混合更加均匀,使得产品的质量有所提高,有效的缩短加工时间,且可以对反应釜内部进行清洁,方便后续加工不能成分的水溶肥料进行使用。
The utility model discloses a novel stirring kettle for the production of amino acid water-soluble fertilizer, which comprises an outer casing, a stirring bearing is installed inside the outer casing, a motor is installed on the upper end of the stirring bearing, and a motor is evenly installed on the outer side of the stirring bearing. Several stirring paddles, a reversing mechanism is installed above the stirring paddles, and the reversing mechanism includes a reversing frame fixing ring, an inner meshing gear is installed on the inner side of the reversing frame fixing ring, and the inner meshing gear is A reverse transmission gear is installed on the inner side, and a reverse power gear is installed on one side of the reverse transmission gear. The utility model is provided with a reversing frame, a reversing stirring paddle, an inner ring water pipe, an outer ring water pipe and a side scraper, which can perform bidirectional stirring when stirring the raw materials, so that the raw materials are mixed more uniformly, and the quality of the products is improved. , effectively shorten the processing time, and can clean the inside of the reactor, which is convenient for the subsequent processing of water-soluble fertilizers that cannot be used.
Description
技术领域technical field
本实用新型涉及水溶肥料生产技术领域,具体为一种新型氨基酸水溶肥料生产用搅拌釜。The utility model relates to the technical field of water-soluble fertilizer production, in particular to a novel stirring tank for the production of amino acid water-soluble fertilizers.
背景技术Background technique
随着社会经济的快速发展,水溶肥料是指能够完全溶解于水的含氮、磷、钾、钙、镁、微量元素、氨基酸、腐植酸、海藻酸等复合型肥料,从形态分有固体水溶肥和液体水溶肥两种,从养分含量分有大量元素水溶肥料、中量元素水溶肥料、微量元素水溶肥料、含氨基酸水溶肥料、含腐植酸水溶肥料、有机水溶肥料等,与传统的过磷酸钙、造粒复合肥等品种相比,水溶性肥料具有明显的优势,它是一种速效性肥料,水溶性好、无残渣,可以完全溶解于水中,能被作物的根系和叶面直接吸收利用,水溶肥料生产用搅拌釜是指在水溶肥料生产过程中所使用的搅拌装置。With the rapid development of society and economy, water-soluble fertilizers refer to compound fertilizers containing nitrogen, phosphorus, potassium, calcium, magnesium, trace elements, amino acids, humic acid, alginic acid, etc. that can be completely dissolved in water. Fertilizers and liquid water-soluble fertilizers are divided into large-element water-soluble fertilizers, medium-element water-soluble fertilizers, trace element water-soluble fertilizers, amino acid-containing water-soluble fertilizers, humic acid-containing water-soluble fertilizers, organic water-soluble fertilizers, etc., which are different from traditional superphosphoric acid. Compared with calcium, granulated compound fertilizer and other varieties, water-soluble fertilizer has obvious advantages. It is a fast-acting fertilizer with good water solubility and no residue. It can be completely dissolved in water and can be directly absorbed by the roots and leaves of crops. Utilization, the stirring tank for water-soluble fertilizer production refers to the stirring device used in the production process of water-soluble fertilizer.
但是,现有的搅拌釜在对水溶肥料原料进行搅拌时,只能单方向旋转,搅拌不均匀,不利于加工,且加工完成后清洗困难,再次使用时影响加工的质量;因此,不满足现有的需求,对此我们提出了一种新型氨基酸水溶肥料生产用搅拌釜。However, when the existing stirring tank stirs the water-soluble fertilizer raw materials, it can only rotate in one direction, and the stirring is not uniform, which is not conducive to processing, and it is difficult to clean after the processing is completed, and the quality of processing is affected when it is reused. There are some needs, for which we propose a new type of stirring tank for the production of amino acid water-soluble fertilizers.
实用新型内容Utility model content
本实用新型的目的在于提供一种新型氨基酸水溶肥料生产用搅拌釜,以解决上述背景技术中提出的现有的搅拌釜在对水溶肥料原料进行搅拌时,只能单方向旋转,搅拌不均匀,不利于加工,且加工完成后清洗困难,再次使用时影响加工的质量等问题。The purpose of this utility model is to provide a kind of stirring tank for the production of novel amino acid water-soluble fertilizer, in order to solve the problem that the existing stirring tank proposed in the above-mentioned background technology can only rotate in one direction when stirring the water-soluble fertilizer raw material, and the stirring is uneven, It is not conducive to processing, and it is difficult to clean after processing, and it affects the quality of processing when it is used again.
为实现上述目的,本实用新型提供如下技术方案:一种新型氨基酸水溶肥料生产用搅拌釜,包括外壳体,所述外壳体的内部安装有搅拌轴承,所述搅拌轴承的上端安装有电机,所述搅拌轴承的外侧均匀安装有若干个搅拌桨,所述搅拌桨的上方安装有反转机构,所述反转机构包括反转框固定环,所述反转框固定环的内侧安装有内啮合齿轮,所述内啮合齿轮的内侧安装有反转传动齿轮,所述反转传动齿轮的一侧安装有反转动力齿轮,所述反转机构的两侧均安装有反转框,所述反转框的一侧安装有侧边刮板,所述反转框的内侧安装有反转搅拌桨,所述反转机构的上方安装有外环水管,所述外环水管的上表面安装有外环进水管,所述外环水管的内侧安装有内环水管,所述内环水管的上表面安装有内环进水管,所述外壳体的上端面设置有进料口,所述外壳体的底端设置有出料口。In order to achieve the above purpose, the present utility model provides the following technical solutions: a novel stirring tank for the production of amino acid water-soluble fertilizers, comprising an outer casing, a stirring bearing is installed inside the outer casing, and a motor is installed on the upper end of the stirring bearing, so A number of stirring paddles are evenly installed on the outside of the stirring bearing, and a reversing mechanism is installed above the stirring paddle. gear, a reverse transmission gear is installed on the inner side of the inner meshing gear, a reverse power gear is installed on one side of the reverse transmission gear, and a reverse frame is installed on both sides of the reverse mechanism, and the reverse drive gear is installed on one side. A side scraper is installed on one side of the revolving frame, a reversing stirring paddle is installed on the inner side of the reversing frame, an outer ring water pipe is installed above the reversing mechanism, and an outer ring water pipe is installed on the upper surface of the outer ring water pipe. A ring water inlet pipe, an inner ring water pipe is installed on the inner side of the outer ring water pipe, an inner ring water inlet pipe is installed on the upper surface of the inner ring water pipe, the upper end surface of the outer casing is provided with a feeding port, and the outer casing is provided with a feeding port. The bottom end is provided with a discharge port.
优选的,所述反转动力齿轮的下方安装有滚珠轴承,所述搅拌轴承与反转框固定环通过滚珠轴承连接。Preferably, a ball bearing is installed under the reversing power gear, and the stirring bearing is connected with the reversing frame fixing ring through the ball bearing.
优选的,所述反转动力齿轮的下方安装有滚珠轴承,所述搅拌轴承与反转框固定环通过滚珠轴承连接。Preferably, a ball bearing is installed under the reversing power gear, and the stirring bearing is connected with the reversing frame fixing ring through the ball bearing.
优选的,所述内环水管的下表面均匀安装有若干个搅拌桨冲洗喷水口,所述外环水管的下表面均匀安装有若干个侧壁冲洗喷水口。Preferably, a plurality of stirring paddle flushing water jets are evenly installed on the lower surface of the inner ring water pipe, and a plurality of sidewall flushing water jets are evenly installed on the lower surface of the outer ring water pipe.
优选的,所述反转动力齿轮的内侧与搅拌轴承的外侧完全贴合,所述反转动力齿轮与搅拌轴承通过固定销固定。Preferably, the inner side of the reversing power gear is completely abutted with the outer side of the stirring bearing, and the reversing power gear and the stirring bearing are fixed by fixing pins.
优选的,所述侧边刮板的内部设置有螺孔,所述侧边刮板与反转框通过螺钉固定。Preferably, screw holes are provided inside the side scraper, and the side scraper and the reversing frame are fixed by screws.
优选的,所述反转框的一端与反转机构的外侧完全贴合,所述反转框与反转机构通过焊接固定。Preferably, one end of the reversing frame is completely attached to the outside of the reversing mechanism, and the reversing frame and the reversing mechanism are fixed by welding.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
1、本实用新型通过接通装置电源,使得电机带动搅拌轴承和搅拌轴承外表面焊接固定的搅拌桨进行旋转对原料进行搅拌,在搅拌轴承转动时会同时带动反转动力齿轮旋转,反转动力齿轮会通过转动反转传动齿轮将运动传导至内啮合齿轮,使得内啮合齿轮进行反向旋转,与搅拌轴承的转动方向相反,使得内啮合齿轮带动反转框固定环和反转框固定环外侧固定反转框进行转动,使得反转搅拌桨和搅拌桨进行反向旋转,对外壳体内部原料进行搅拌,反转搅拌桨和搅拌桨的相互反向转动会将外壳体内部的原料充分搅拌,且可以减少搅拌时间,有效的提高工作效率甚至提高产品产量;1. The utility model makes the motor drive the stirring bearing and the stirring paddle welded and fixed on the outer surface of the stirring bearing to rotate to stir the raw materials by turning on the power supply of the device. The gear will transmit the motion to the internal gear by rotating the reverse transmission gear, so that the internal gear rotates in the opposite direction, which is opposite to the rotation direction of the stirring bearing, so that the internal gear drives the reversing frame fixing ring and the outside of the reversing frame fixing ring. The fixed reversing frame is rotated, so that the reversing stirring paddle and the stirring paddle are rotated in the opposite direction, and the raw materials inside the outer shell are stirred. And can reduce the stirring time, effectively improve work efficiency and even increase product output;
2、本实用新型通过在搅拌结束后可以将搅拌后的产物顺着出料口排出被收集,在结束一天的生产后可以将水管连接在外环进水管和内环进水管上,然后启动水泵将水通过外环进水管和内环进水管输入外环水管和内环水管内部,在经过内环水管和外环水管底面安装的搅拌桨冲洗喷水口和侧壁冲洗喷水口喷射在外壳体的内壁和搅拌桨、反转搅拌桨上,再将电机启动使得电机带动反转框旋转,使得反转框带动侧边刮板对外壳体的内壁附着物进行清理刮除,同时搅拌桨和反转搅拌桨旋转时与搅拌桨冲洗喷水口喷出的水流接触将附着物冲洗,可以将装置内部的附着物进行清洁,方便第二天的加工生产。2. The utility model can discharge the stirred product along the discharge port to be collected after the stirring is completed. After the production for one day, the water pipe can be connected to the outer ring water inlet pipe and the inner ring water inlet pipe, and then the water pump can be started. The water is fed into the outer ring water pipe and the inner ring water pipe through the outer ring water inlet pipe and the inner ring water inlet pipe, and is sprayed on the casing through the stirring paddle flushing water nozzle and the side wall flushing water nozzle installed on the bottom surface of the inner ring water pipe and the outer ring water pipe. On the inner wall of the body, the stirring paddle and the reversing stirring paddle, and then start the motor so that the motor drives the reversing frame to rotate, so that the reversing frame drives the side scraper to clean and scrape the attachments on the inner wall of the outer casing. When the reversing stirring paddle rotates, it contacts with the water flow from the flushing water jet of the stirring paddle to wash the attachments, which can clean the attachments inside the device, which is convenient for the next day's processing and production.
附图说明Description of drawings
图1为本实用新型整体的结构示意图;Fig. 1 is the overall structural representation of the utility model;
图2为本实用新型整体的局部结构剖视图;Fig. 2 is the partial structural sectional view of the whole of the utility model;
图3为本实用新型反转机构的结构示意图;Fig. 3 is the structural representation of the reversing mechanism of the utility model;
图4为本实用新型内环水管的局部结构剖视图。4 is a partial structural cross-sectional view of the inner ring water pipe of the present invention.
图中:1、外壳体;2、外环进水管;3、内环进水管;4、内环水管;5、外环水管;6、搅拌轴承;7、搅拌桨;8、反转框;9、反转搅拌桨;10、侧边刮板;11、反转机构;12、电机;13、进料口;14、出料口;15、滚珠轴承;16、密封垫;17、盖板;18、侧壁冲洗喷水口;19、搅拌桨冲洗喷水口;20、反转框固定环;21、内啮合齿轮;22、反转动力齿轮;23、反转传动齿轮。In the figure: 1. Outer shell; 2. Outer ring water inlet pipe; 3. Inner ring water inlet pipe; 4. Inner ring water pipe; 5. Outer ring water pipe; 6. Stirring bearing; 7. Stirring paddle; 9. Reversing stirring paddle; 10. Side scraper; 11. Reversing mechanism; 12. Motor; 13. Feeding port; 14. Feeding port; 15. Ball bearing; 16. Gasket; 17. Cover plate ; 18, sidewall flushing water spout; 19, stirring paddle flushing water spout; 20, reversing frame fixing ring; 21, internal meshing gear; 22, reversing power gear; 23, reversing transmission gear.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example.
本实用新型所提到的电机12(型号为6IK120GU-CF)可从市场采购或私人定制获得。The motor 12 (model 6IK120GU-CF) mentioned in the present invention can be purchased from the market or obtained by private customization.
请参阅图1至图4,本实用新型提供的一种实施例:一种新型氨基酸水溶肥料生产用搅拌釜,包括外壳体1,外壳体1的内部安装有搅拌轴承6,搅拌轴承6的上端安装有电机12,搅拌轴承6的外侧均匀安装有若干个搅拌桨7,搅拌桨7的上方安装有反转机构11,带动反转搅拌桨9进行反转,使得搅拌更加均匀,反应更加充分,反转机构11包括反转框固定环20,反转框固定环20的内侧安装有内啮合齿轮21,内啮合齿轮21的内侧安装有反转传动齿轮23,反转传动齿轮23的一侧安装有反转动力齿轮22,反转机构11的两侧均安装有反转框8,反转框8的一侧安装有侧边刮板10,可以对反应釜内壁进行清洁刮除附着物,方便再次使用,反转框8的内侧安装有反转搅拌桨9,反转机构11的上方安装有外环水管5,外环水管5的上表面安装有外环进水管2,外环水管5的内侧安装有内环水管4,内环水管4的上表面安装有内环进水管3,外壳体1的上端面设置有进料口13,外壳体1的底端设置有出料口14,方便反应产物的收集。Please refer to FIG. 1 to FIG. 4, an embodiment provided by the present invention: a novel stirring tank for the production of amino acid water-soluble fertilizer, comprising an
进一步,反转动力齿轮22的下方安装有滚珠轴承15,搅拌轴承6与反转框固定环20通过滚珠轴承15连接。Further, a
通过采用上述技术方案,滚珠轴承15方便搅拌轴承6和反转框固定环20自由运动,两者的运动不会相互干扰。By adopting the above technical solution, the
进一步,外壳体1的上方安装有盖板17,盖板17的一侧安装有密封垫16。Further, a
通过采用上述技术方案,密封垫16可以将进料口13进行密封,使得搅拌时反应更加充分。By adopting the above technical solution, the sealing
进一步,内环水管4的下表面均匀安装有若干个搅拌桨冲洗喷水口19,外环水管5的下表面均匀安装有若干个侧壁冲洗喷水口18。Further, several stirring paddle flushing
通过采用上述技术方案,可以将水流喷射在反应釜内壁和搅拌桨7和反转搅拌桨9上,对附着物进行清除。By adopting the above technical solution, the water flow can be sprayed on the inner wall of the reaction kettle and on the stirring
进一步,反转动力齿轮22的内侧与搅拌轴承6的外侧完全贴合,反转动力齿轮22与搅拌轴承6通过固定销固定。Further, the inner side of the
通过采用上述技术方案,固定销可以使得反转动力齿轮22和搅拌轴承6同步转动,保证装置顺利运行。By adopting the above technical solution, the fixing pin can make the
进一步,侧边刮板10的内部设置有螺孔,侧边刮板10与反转框8通过螺钉固定。Further, the inside of the
通过采用上述技术方案,螺钉连接结构简单,使用方便,便于侧边刮板10的更换和安装。By adopting the above technical solution, the screw connection structure is simple, the use is convenient, and the replacement and installation of the
进一步,反转框8的一端与反转机构11的外侧完全贴合,反转框8与反转机构11通过焊接固定。Further, one end of the
通过采用上述技术方案,焊接增强了反转框8和反转机构11的连接性能和稳定性能具有很好的机械强度。By adopting the above technical solution, welding enhances the connection performance and stability of the reversing
工作原理:使用时,首先将外壳体1上方用来堵塞进料口13的盖板17向上打开,使得密封垫16从进料口13内部取出,然后将水溶肥料生产所需的原料通过进料口13加入外壳体1内部,在装填完成后,将盖板17闭合使得密封垫16将进料口13完全堵塞,然后接通装置电源,使得电机12带动搅拌轴承6和搅拌轴承6外表面焊接固定的搅拌桨7进行旋转对原料进行搅拌,在搅拌轴承6转动时会同时带动反转动力齿轮22旋转,反转动力齿轮22会通过转动反转传动齿轮23将运动传导至内啮合齿轮21,使得内啮合齿轮21进行反向旋转,与搅拌轴承6的转动方向相反,使得内啮合齿轮21带动反转框固定环20和反转框固定环20外侧固定反转框8进行转动,使得反转搅拌桨9和搅拌桨7进行反向旋转,对外壳体1内部原料进行搅拌,反转搅拌桨9和搅拌桨7的相互反向转动会将外壳体1内部的原料充分搅拌,且可以减少搅拌时间,有效的提高工作效率甚至提高产品产量。Working principle: When using, first open the
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, and that the present invention may be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments are to be considered in all respects as exemplary and not restrictive, and the scope of the present invention is defined by the appended claims rather than the foregoing description, and it is therefore intended that the All changes within the meaning and range of the required equivalents are embraced within the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112076894A (en) * | 2020-08-26 | 2020-12-15 | 黑龙江省林业科学院伊春分院 | Plant natural product separation and extraction device |
| CN112088908A (en) * | 2020-09-23 | 2020-12-18 | 邰秀海 | Food cures processingequipment for processing |
| CN112516850A (en) * | 2020-11-27 | 2021-03-19 | 无锡杰宇机械制造有限公司 | Metallurgical material stirring device |
| CN115121146A (en) * | 2022-01-21 | 2022-09-30 | 广西北投交通养护科技集团有限公司 | High-viscosity modified emulsified regenerated asphalt preparation device |
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2019
- 2019-11-12 CN CN201921942301.0U patent/CN211069803U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112076894A (en) * | 2020-08-26 | 2020-12-15 | 黑龙江省林业科学院伊春分院 | Plant natural product separation and extraction device |
| CN112076894B (en) * | 2020-08-26 | 2022-08-12 | 黑龙江省林业科学院伊春分院 | Plant natural product separation and extraction device |
| CN112088908A (en) * | 2020-09-23 | 2020-12-18 | 邰秀海 | Food cures processingequipment for processing |
| CN112516850A (en) * | 2020-11-27 | 2021-03-19 | 无锡杰宇机械制造有限公司 | Metallurgical material stirring device |
| CN115121146A (en) * | 2022-01-21 | 2022-09-30 | 广西北投交通养护科技集团有限公司 | High-viscosity modified emulsified regenerated asphalt preparation device |
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