CN211042082U - Aluminum electrolytic capacitor nailing machine looper detection device - Google Patents

Aluminum electrolytic capacitor nailing machine looper detection device Download PDF

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Publication number
CN211042082U
CN211042082U CN201922147626.6U CN201922147626U CN211042082U CN 211042082 U CN211042082 U CN 211042082U CN 201922147626 U CN201922147626 U CN 201922147626U CN 211042082 U CN211042082 U CN 211042082U
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nailing machine
needle
detection piece
plastic steel
fixed support
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CN201922147626.6U
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陈伟
王尚军
莫庆华
蒋小明
苏忠锦
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Guangxi Jicon Electronics Technology Co ltd
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Guangxi Jicon Electronics Technology Co ltd
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Abstract

The utility model discloses a curved needle detection device of an aluminum electrolytic capacitor coil nailing machine, which is arranged at the needle outlet end of a nailing machine mould and is connected with a nailing machine mould seat, and a plastic steel fixed support is detachably connected with the nailing machine mould seat; the left detection piece and the right detection piece of the curved needle are connected to the same end face of the plastic steel fixed support, a gap is formed between the left detection piece and the right detection piece of the curved needle, the width of the gap is equal to the maximum allowable bending size of the qualified guide pin, and the gap is positioned on an extension line of the movement direction of the guide pin; the U-shaped ends of the U-shaped left connecting terminal and the U-shaped right connecting terminal are respectively connected with the left detection piece and the right detection piece of the bent needle and then fixed on the plastic steel fixed support, and the other ends of the U-shaped left connecting terminal and the U-shaped right connecting terminal are respectively connected with the electric cabinet. The utility model discloses can realize meetting looper equipment automatic shutdown, get rid of the looper and normally open equipment again.

Description

Aluminum electrolytic capacitor nailing machine looper detection device
Technical Field
The utility model belongs to aluminium electrolytic capacitor manufacturing production facility field, especially be used for the device that nail machine vibration dish guide pin flat-feeding detected the looper.
Background
At present, the horizontal feeding coil of the nailing machine of the full-automatic nailing and coiling machine of the automatic aluminum electrolytic capacitor equipment is unstable due to vibration of current or bent needles sometimes caused by no separation of horizontal feeding split needles, so that the problems of ① deviation in hole riveting, ② foil breakage, ③ guide needle dropping, ④ empty needles and the like exist.
Based on the points, a set of full-automatic detection curved needle detection device is designed and developed, so that the equipment failure rate is reduced, the loss rate is reduced, and the quality is ensured; the device can automatically give an alarm for prompting, and only an operator needs to remove the bent needle and presses the start button again to normally operate again. The simple operation action is completed, the equipment utilization rate is improved, and the product quality is effectively guaranteed.
Disclosure of Invention
The utility model aims at providing an aluminium electrolytic capacitor nailing machine looper detection device realizes meetting looper equipment auto-stop, gets rid of the looper and normally opens equipment again to it is extravagant to improve product quality, improve production efficiency, the biggest reduction loss.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a curved needle detection device of an aluminum electrolytic capacitor nailing machine is arranged at the needle outlet end of a nailing machine die and is connected with a nailing machine die seat, and comprises,
the plastic steel fixed support is detachably connected with the nailing machine die seat;
the left detection piece and the right detection piece of the bent needle are connected to the same end face of the plastic steel fixed support, a gap is formed between the left detection piece and the right detection piece of the bent needle, the width of the gap is equal to the maximum allowable bending size of the qualified guide needle, and the gap is positioned on an extension line of the movement direction of the guide needle;
u type left binding post and U type right binding post, U type left binding post's U-shaped end links to each other with the left detection piece of looper, and the other end links to each other with control circuit in the automatically controlled case, U type right binding post links to each other with the right detection piece of looper, and the other end links to each other with control circuit in the automatically controlled case, forms one and is in the short circuit return circuit of gap department disconnection.
Further, the bent needle detection device of the aluminum electrolytic capacitor nailing machine also comprises,
one end of the device bracket seat is detachably connected with the nailing machine die seat;
the bracket rotating fixing block is connected with the other end of the device bracket seat, and is provided with a pin hole and a first magnet mounting groove;
one end of the rotating movable pin is arranged in a pin hole on the bracket rotating fixed block;
the rotary movable block is connected with the plastic steel fixed support, a second magnet installation groove is formed in the upper end of the rotary movable block, a connecting hole is formed in the side end face of the rotary movable block and is connected with the rotary movable pin through the connecting hole, the lower end of the rotary movable block is lapped on the support rotary fixed block, and the lapping area covers the first magnet installation groove;
and the magnets are respectively positioned in a first magnet mounting groove of the support rotating fixed block and a second magnet mounting groove of the rotating movable block.
Preferably, a first through groove is formed in the device support base, and the device support base is connected with the nailing machine die base through an inner hexagonal cylindrical head screw arranged in the first through groove.
Preferably, the lower end face of the rotary movable block is provided with a groove, the side end face of the rotary movable block is provided with a connecting block, and the connecting block is provided with a screw hole.
Preferably, the plastic steel fixed support is provided with four screw holes distributed on a straight line and a pair of parallel second through grooves; the tail ends of the left detection piece and the right detection piece of the bent needle are provided with connecting through grooves, and the U-shaped left wiring terminal and the U-shaped right wiring terminal are connected with screw holes in the plastic steel fixed support through the connecting through grooves by virtue of inner hexagonal socket head screws.
The utility model discloses in, aluminium electrolytic capacitor nailing machine looper detection device's detection principle is: to parallelly connected short circuit branch road of control circuit of aluminium electrolytic capacitor book machine, regard the guide pin as the trigger conductor in the short circuit branch road, set up the bent needle left side and detect the piece and the bent needle right side and detect the piece as the contact, then:
① the intact guide pin passing through the gap between the left and right detecting pieces on the device will pass through smoothly, and the two detecting pieces can not be connected to form short circuit, so the normal operation of the device does not stop;
② when the bending value of the guide pin exceeds the standard, the bent pin will touch to cause short circuit through the middle of the left and right detection sheets on the device because the width of the bent guide pin is larger than the middle gap of the left and right detection sheets, thereby realizing the shutdown.
Compared with the prior detection method, the utility model discloses possess following advantage:
1) the utility model has the advantages of compact structure, beautiful appearance and reasonable arrangement. The detection is accurate, and the device is simple and convenient to adjust.
2) The left and right detection sheets in the curved needle detection device are simple and reasonable in design, and the size and specification coverage range of the produced product is wide by seriation matching in the curved needle detection aspect and adjustment of the installation position of the curved needle blocking detection device, including all nail rolling equipment, and similar requirements of other industries can be automated and efficient by the aid of the invention.
Drawings
FIG. 1 is a schematic view of the overall appearance structure of the curved needle detection device of the present invention;
FIG. 2 is a partial schematic view of the looper detecting device of the present invention including a rotatable pin;
fig. 3 is an exploded view of the looper detecting device of the present invention;
in the figure: 1-device support base; 2-rotating the fixed block by the bracket; 3-rotating the movable pin; 4-rotating the movable block; 5-plastic steel fixed support; 6-bending needle left detection sheet; 7-bending needle right detection sheet; 8-U-shaped left wiring terminal; 9-U-shaped right connecting terminal; 10-small circular magnet; 11-a first flat pad; 12-a first hexagonal socket head cap screw; 13-a second flat pad; 14-a second hexagon socket head cap screw; 15-a third flat pad; 16-a third hexagon socket flat round head screw; 17-a fourth flat pad; 18-fourth hexagon socket flat round head screw.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and specific embodiments, but it should not be understood that the scope of the subject matter of the present invention is limited to the following embodiments, and various modifications, substitutions and alterations made based on the common technical knowledge and conventional means in the art without departing from the technical idea of the present invention are included in the scope of the present invention.
As shown in fig. 1 and fig. 2, the bending needle detection device of the aluminum electrolytic capacitor nailing machine in the present embodiment is provided.
As shown in fig. 3, the curved needle detection device of the full-automatic nailing machine mainly comprises the following components: the device comprises a device support seat 1, a support rotating fixed block 2, a rotating movable pin 3, a rotating movable block 4, a plastic steel fixed support 5, a left detection piece 6 of a bent needle, a right detection piece 7 of the bent needle, a U-shaped left wiring terminal 8, a U-shaped right wiring terminal 9, a small circular magnet 10, a flat pad, a screw and the like.
As shown in figure 1, the device bracket base 1 plays an important role in connecting a bridge in the whole bent needle detection device, the left side of the device bracket base is connected with the whole bent needle detection device, and then the whole bent needle detection device is connected to a nail machine die fixing base through the right side of the bracket base 1. the first flat pad 11 (304 thickened circular flat pad, M6.5 × 1.92.92 1.92 × 16.5.5) and the first inner hexagonal cylindrical head screw 12 (12.9-grade inner hexagonal cylindrical head screw, M6.0 × 16.0.0) are fixedly locked on a screw hole at the left side of the nail machine die fixing base, and the through groove on the device bracket base 1 can conveniently adjust the position of the whole detection device relative to the nail machine die.
The bracket rotary fixed block 2 is fixedly locked on two screw holes on the left side of the device bracket base 1 by a second flat pad 13 (two 304 thickened circular flat pads, M4.4 × 1.52.52 1.52 × 12.5.5) and a second inner hexagonal cylindrical screw 14 (two 12.9-grade inner hexagonal cylindrical screws, M4.0 × 10.0.0) respectively, the left side of the bracket rotary fixed block 2 is up and down (in figure 3, a small circular magnet 10 is arranged in a first magnet mounting groove on the bracket rotary fixed block 2, and a small circular magnet 10 is also arranged in a second magnet mounting groove at the upper end of the rotary movable block 4). two small circular magnets 10 are used for absorbing the rotary movable block 4 to prevent the upper and lower parts from swinging, so that the functions of the fixed bracket rotary fixed block 2 and the rotary movable block 4 are achieved.A small circular magnet 10 on the rotary movable block 4 is taken out when an unqualified bent pin is clamped in a gap between a left detection sheet 6 and a right detection sheet 7 of the bent pin, the bent pin is integrally upwards taken out, so that the unqualified bent pin is conveniently overturned around a pin 3, and the bracket is also connected with a through hole for the rotary pin 3.
The rotary movable pin 3 is inserted into a pin hole of M5 between the upper and lower small round magnets 10 on the bracket rotary fixed block 2, and is locked and fixed on the side of the connecting hole by a set screw (M4 × 0.7.7 0.7 × 2.5.5).
A connecting hole of M5 is formed on the right side of the rotary movable block 4, and the rotary movable pin 3 is sleeved with the connecting hole from left to right; the rotary movable block 4 has three functions, on one hand, is connected with the plastic steel fixed support 5 through the connecting block on the side surface, on the other hand, is lapped on the support rotary fixed block 2 through the groove at the lower end of the rotary movable block 4 and is fixed through magnet adsorption, and on the other hand, is rotationally connected with the support rotary fixed block 2 through the rotary movable pin 3.
Two phi 6.5 slotted holes of the plastic steel fixed support 5 are aligned with two screw holes on the left side of the rotary movable block 4, and are locked and fixed by a third flat pad 15 (two 304 circular flat pads, 6.5 × 1.92 × 16.5.5) and a third hexagon socket head flat round head screw 16 (two hexagon socket head flat round head screws, M6 × 1 × 10.0.0). The plastic steel fixed support 5 is made of plastic steel insulating material, and aims to completely connect, isolate and insulate the left detection sheet 6 and the right detection sheet 7 of the curved needle of the drawing with a machine table.
The left detection sheet 6 and the right detection sheet 7 of the bending needle are mirror-symmetrical parts of each other, the shape of the left detection sheet 6 and the right detection sheet 7 of the bending needle is designed according to a nail needle, one end of the left detection sheet 6 and the right detection sheet 7 of the bending needle, which are connected with the plastic steel fixed support 5, is provided with a kidney-shaped groove, so that the kidney-shaped groove can be matched with a plurality of screws, one of the kidney-shaped groove is fixed with the plastic steel fixed support 5, and the other is used for fastening a wiring terminal, the left detection sheet 6 of the bending needle is aligned with two phi 4 screws on the left side of the plastic steel fixed support 5 and is also locked and fixed by a fourth flat pad 17 (two 12.9-level inner hexagonal head screws, M4.× 1.53952 2 12.5) and a fourth inner hexagonal head screw 18 (two 12.9-level inner hexagonal head screws, M4.× 1.52 ×.5) and the right detection sheet 7 of the bending needle is aligned with two phi 4 screws on the right side of the plastic steel fixed support 5 and is also locked and is fixed by the fourth flat pad 17 (two 12.9-level inner hexagonal head screws, M4.360..
The U-shaped left wiring terminal 8 is inserted under a first screw flat pad on the left side below the plastic steel fixed support 5; the U-shaped right connecting terminal 9 is inserted under the first screw flat pad on the right side below the plastic steel fixed support 5.
And the U-shaped left wiring terminal 8 and the U-shaped right wiring terminal 9 are respectively connected to a short circuit control circuit in the electric cabinet by using a national standard wire 1.0 square wire.
① the intact guide pin passes through the middle of the left and right detection sheets on the detection device, and the normal operation of the device is not bad.
② the bent needle with excessive bending degree will touch the short-circuit device through the middle of the left and right detecting sheets on the detecting device, thereby realizing the shutdown.
The full-automatic nail-rolling machine curved needle detection device in the embodiment has fewer machined parts and higher part precision requirement, and ensures simple and quick operation of subsequent machine change and machine adjustment from the precision of a machined part. The purchased parts are standard parts or mature products in the market, and have reliable performance and long service life. The device assembly is simple and convenient to mount and adjust, the realization of project target requirements is guaranteed, the detection of the bent needle can be guaranteed, the product quality and the production efficiency are improved, the loss is reduced, the cost is reduced, and higher value is created for companies.

Claims (5)

1. The utility model provides an aluminium electrolytic capacitor nailing machine looper detection device which characterized in that: the bent needle detection device is arranged at the needle outlet end of the nailing machine die and is connected with the nailing machine die seat, and comprises,
the plastic steel fixed support (5), the plastic steel fixed support (5) is detachably connected with the nailing machine die seat;
the left detection piece (6) and the right detection piece (7) of the bent needle are connected to the same end face of the plastic steel fixed support (5), a gap is formed between the left detection piece (6) of the bent needle and the right detection piece (7) of the bent needle, the width of the gap is equal to the maximum allowable bending size of the qualified guide needle, and the gap is located on an extension line of the moving direction of the guide needle;
u type left binding post (8) and U type right binding post (9), the U-shaped end and the left detection piece of looper (6) of U type left binding post (8) link to each other, and the other end links to each other with control circuit in the automatically controlled case, U type right binding post (9) link to each other with the right detection piece of looper (7), and the other end links to each other with control circuit in the automatically controlled case, forms one and is in the short circuit return circuit of gap department disconnection.
2. The aluminum electrolytic capacitor nailing machine curved needle detection device of claim 1, characterized in that: also comprises the following steps of (1) preparing,
the device comprises a device bracket seat (1), wherein one end of the device bracket seat (1) is detachably connected with a nailing machine die seat;
the bracket rotating fixing block (2), the bracket rotating fixing block (2) is connected with the other end of the device bracket base (1), and a pin hole and a first magnet mounting groove are formed in the bracket rotating fixing block (2);
one end of the rotating movable pin (3) is arranged in a pin hole in the bracket rotating fixed block (2);
the rotary movable block (4) is connected with the plastic steel fixed support (5), a second magnet installation groove is formed in the upper end of the rotary movable block (4), a connection hole is formed in the side end face of the rotary movable block (4) and is connected with the rotary movable pin (3) through the connection hole, the lower end of the rotary movable block (4) is lapped on the support rotary fixed block (2), and the lapping area covers the first magnet installation groove;
and the magnets are respectively positioned in a first magnet mounting groove of the bracket rotating fixed block (2) and a second magnet mounting groove of the rotating movable block (4).
3. The aluminum electrolytic capacitor nailing machine curved needle detection device of claim 2, characterized in that: a first through groove is formed in the device support seat (1), and the device support seat (1) is connected with the nailing machine die seat through an inner hexagonal cylindrical head screw arranged in the first through groove.
4. The aluminum electrolytic capacitor nailing machine curved needle detection device of claim 2, characterized in that: the lower end face of the rotary movable block (4) is provided with a groove, the side end face of the rotary movable block is provided with a connecting block, and the connecting block is provided with a screw hole.
5. The aluminum electrolytic capacitor nailing machine curved needle detection device of claim 1, characterized in that:
the plastic steel fixed support (5) is provided with four screw holes which are distributed on a straight line and a pair of parallel second through grooves;
the tail ends of the left detection piece (6) and the right detection piece (7) of the bent needle are provided with connecting through grooves, and the U-shaped left wiring terminal (8) and the U-shaped right wiring terminal (9) are connected with screw holes in the plastic steel fixed support (5) through connecting through grooves by inner hexagonal cylindrical head screws.
CN201922147626.6U 2019-12-04 2019-12-04 Aluminum electrolytic capacitor nailing machine looper detection device Active CN211042082U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201922147626.6U CN211042082U (en) 2019-12-04 2019-12-04 Aluminum electrolytic capacitor nailing machine looper detection device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201922147626.6U CN211042082U (en) 2019-12-04 2019-12-04 Aluminum electrolytic capacitor nailing machine looper detection device

Publications (1)

Publication Number Publication Date
CN211042082U true CN211042082U (en) 2020-07-17

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112082465A (en) * 2020-09-14 2020-12-15 江华绿宝石新能源储能科技有限公司 Capacitor nail roll nail deviation detection method and detection device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112082465A (en) * 2020-09-14 2020-12-15 江华绿宝石新能源储能科技有限公司 Capacitor nail roll nail deviation detection method and detection device

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