CN211030534U - Intelligent ring maintenance system for long-line mold table - Google Patents
Intelligent ring maintenance system for long-line mold table Download PDFInfo
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- CN211030534U CN211030534U CN201921170618.7U CN201921170618U CN211030534U CN 211030534 U CN211030534 U CN 211030534U CN 201921170618 U CN201921170618 U CN 201921170618U CN 211030534 U CN211030534 U CN 211030534U
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Abstract
An intelligent ring maintenance system for a long-line mold table comprises a maintenance mold table, a water tank communicated with a hot water system, a circulating water pump and a water pipe which is arranged on the maintenance mold table in a winding and coiling way, wherein the water inlet end of the water pipe is connected with the upper outlet of the water tank, the water return end is connected with the lower inlet of the water tank through the circulating water pump, and a pipeline near the water return end is provided with an electromagnetic valve; be provided with electric heater in the water tank, a plurality of temperature sensor of maintenance mould platform upper surface equipartition of water pipe below, this system can adjust water temperature and supply water volume, realizes the function of long line mould platform each temperature intelligent regulation, guarantees the maintenance quality of PC component.
Description
Technical Field
The utility model relates to a long line mould platform is with intelligent ring maintenance system belongs to PC component maintenance of equipment technical field.
Background
The PC member is a concrete prefabricated member, and the traditional cast-in-place concrete corresponding to the PC member needs site formwork erecting, site pouring and site maintenance. In the prior art, the maintenance effect of the PC component cannot be expected due to the fact that a heating system on a production line mold table is long in mold line and uneven in temperature.
Disclosure of Invention
To the problem that above-mentioned prior art exists, the utility model provides a long line is intelligent ring maintenance system for mould platform, this system can adjust the temperature and the amount of supplying water, realizes long line mould platform each temperature intelligent regulation's function, guarantees the maintenance quality of PC component.
In order to achieve the purpose, the utility model provides an intelligent ring maintenance system for a long-line mold table, which comprises a maintenance mold table, a water tank communicated with a hot water system, a circulating water pump and a water pipe which is arranged on the maintenance mold table in a circuitous way, wherein the water inlet end of the water pipe is connected with the upper outlet of the water tank, the water return end is connected with the lower inlet of the water tank through the circulating water pump, and a pipeline near the water return end is provided with an electromagnetic valve; an electric heater is arranged in the water tank, and a plurality of temperature sensors are uniformly distributed on the upper surface of the maintenance mold table below the water pipe.
Furthermore, a plurality of temperature sensors are connected with the input end of the central processing unit, and the output end of the central processing unit is connected
A circulating water pump, an electromagnetic valve and an electric heater;
the temperature sensor is used for monitoring temperature value data of the position where the temperature sensor is located in real time and transmitting a temperature value data signal to the central processing unit in real time;
the central processing unit is used for receiving the temperature data signals transmitted by the temperature sensors, processing and analyzing the received temperature data signals, starting the electric heater to heat water in the water tank when the temperature data is lower than a set value, and simultaneously starting the circulating water pump and increasing the opening of the electromagnetic valve to accelerate the discharge of the water in the water pipe, wherein the water is lower than the set value; and when the temperature data value is higher than the set value, closing the electric heater and the circulating water pump, and simultaneously reducing the opening of the electromagnetic valve to reduce the flow of the hot water entering the water pipe.
Furthermore, the pipeline of the water inlet end of the water pipe is provided with a plurality of water inlet branch circuits, the pipeline near the water return end is correspondingly provided with a plurality of water return branch circuits, each pair of water inlet branch circuit and water return branch circuit main body part is arranged in parallel along the length direction of the curing mould table, and the downstream end of each water inlet branch circuit is connected with the upstream front end of the corresponding water return branch circuit through a U-shaped pipe.
Furthermore, the water pipe is arranged in a winding way in a shape similar to a Chinese character 'hui', and the main body part of the water pipe is arranged side by side along the length direction of the maintenance mould table.
Further, the distance between the adjacent circuitous sections of the water pipe is not more than 200 mm.
The utility model discloses an insert the maintenance system with the hot-water heating system to carry out real time monitoring to the pipeline temperature through a plurality of temperature sensor that set up on the maintenance mould platform, and transmit the temperature signal who gathers in real time to central processing unit, when temperature data is less than the setting value, central processing unit starts electric heater and heats the water in the water tank, starts circulating water pump and increases the aperture of solenoid valve simultaneously and makes the water that is less than the setting value in the water pipe accelerate the discharge, improve the temperature rise speed of PC component maintenance; when the temperature data value is higher than the set value, the electric heater and the circulating water pump are closed, meanwhile, the opening degree of the electromagnetic valve is reduced to reduce the flow of hot water entering the water pipe, the cooling rate is improved, the intelligent temperature regulation function of each part of the long-line mold table is realized, the maintenance efficiency and the maintenance effect are finally improved, and the purpose of providing the optimal time for subsequent member cutting is achieved; meanwhile, the water temperature difference between adjacent sections of the water pipe is large, but the distance is short, local temperature compensation can be realized, the temperature difference of each part of the die table is integrally reduced, and the maintenance quality of the PC component is also guaranteed while the layout is reasonable.
Drawings
FIG. 1 is a schematic structural diagram of an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of another embodiment of the present invention;
fig. 3 is a functional block diagram of the intelligent maintenance system.
In the figure: 1. the maintenance module platform comprises a maintenance module platform body, 2 a water tank, 3 a circulating water pump, 4 a water pipe, 5 a solenoid valve, 6 a temperature sensor, 7 a water inlet branch, 8 a water return branch and 9 a U-shaped pipe.
Detailed Description
The present invention will be further explained with reference to the accompanying drawings.
As shown in fig. 1 and 2, an intelligent ring maintenance system for a long line mold table comprises a maintenance mold table 1, a water tank 2 communicated with a hot water system, a circulating water pump 3 and a water pipe 4 arranged on the maintenance mold table 1 in a roundabout manner, wherein a water inlet end of the water pipe 4 is connected with an upper outlet of the water tank 2, a water return end is connected with a lower inlet of the water tank 2 through the circulating water pump 3, and a pipeline near the water return end is provided with an electromagnetic valve 5; an electric heater is arranged in the water tank 2, and a plurality of temperature sensors 6 are uniformly distributed on the upper surface of the maintenance mould table 1 below the water pipe 4.
As shown in fig. 3, the plurality of temperature sensors 6 include a first temperature sensor and a second temperature sensor, which may be sequentially disposed to the temperature sensor N as required, so as to more comprehensively monitor the temperature signal data of a plurality of positions of the water pipes 4 on the curing mold 1, and more accurately reflect whether the temperature condition of the curing mold 1 is suitable for curing the PC component, thereby improving the curing quality of the component.
As shown in fig. 3, a plurality of temperature sensors 6 are connected with the input end of the central processing unit, and the output end of the central processing unit is connected with the circulating water pump 3, the electromagnetic valve 5 and the electric heater;
the temperature sensor 6 is used for monitoring temperature value data of the position where the temperature sensor is located in real time and transmitting a temperature value data signal to the central processing unit in real time;
the central processing unit is used for receiving the temperature data signals transmitted by the temperature sensors 6, processing and analyzing the received temperature data signals, starting the electric heater to heat water in the water tank when the temperature data is lower than a set value, and simultaneously starting the circulating water pump 3 and increasing the opening of the electromagnetic valve 5 to accelerate the discharge of the water in the water pipe, wherein the water is lower than the set value; when the temperature data value is higher than the set value, the electric heater and the circulating water pump 3 are turned off, and simultaneously the opening degree of the electromagnetic valve 5 is reduced to reduce the flow rate of the hot water entering the water pipe.
As an arrangement mode of the water pipes 4, a plurality of water inlet branch circuits 7 are arranged on a pipeline at the water inlet end of each water pipe 4, a plurality of water return branch circuits 8 are correspondingly arranged on a pipeline near the water return end, main parts of each pair of water inlet branch circuits 7 and water return branch circuits 8 are arranged in parallel and side by side along the length direction of the maintenance mold table 1, and the downstream tail ends of the water inlet branch circuits 7 are connected with the upstream front ends of the water return branch circuits 8 through U-shaped pipes 9.
As another arrangement mode of the water pipes 4, the water pipes 4 are arranged in a zigzag manner like a Chinese character 'hui', and the main body parts of the water pipes are arranged side by side along the length direction of the curing mould table 1.
Hot water leads to hot-water line 4 water temperature to reduce along the line on heat transfer to maintenance mould platform 1 in the circulation process, leads to everywhere the temperature different, for alleviating this situation, intake section and relative play water pipe adjacent arrange side by side, and the distance between it is no longer than 200mm, realized local temperature compensation, reduced the difference in temperature of each department of maintenance mould platform 1 on the whole.
The working principle is as follows: the method comprises the following steps that the temperature of a pipeline is monitored in real time through a plurality of temperature sensors arranged on a maintenance die table, collected temperature signals are transmitted to a central processing unit in real time, when temperature data are lower than a set value, the central processing unit starts an electric heater to heat water in a water tank, meanwhile, a circulating water pump is started, the opening degree of an electromagnetic valve is increased, so that the water lower than the set value in the water pipe is discharged quickly, and the temperature rising rate of PC component maintenance is increased; when the temperature data value is higher than the set value, the electric heater and the circulating water pump are closed, meanwhile, the opening degree of the electromagnetic valve is reduced to reduce the flow of hot water entering the water pipe, the cooling rate is improved, the intelligent temperature regulation function of each part of the long-line mold table is realized, the maintenance efficiency and the maintenance effect are finally improved, and the purpose of providing the optimal time for subsequent member cutting is achieved; meanwhile, the water temperature difference between adjacent sections of the water pipe is large, but the distance is short, local temperature compensation can be realized, the temperature difference of each part of the die table is integrally reduced, and the maintenance quality of the PC component is also guaranteed while the layout is reasonable.
Claims (5)
1. An intelligent ring maintenance system for a long-line mold table comprises a maintenance mold table and is characterized by further comprising a water tank communicated with a hot water system, a circulating water pump and a water pipe which is arranged on the maintenance mold table in a winding and winding manner, wherein the water inlet end of the water pipe is connected with an upper outlet of the water tank, the water return end is connected with a lower inlet of the water tank through the circulating water pump, and a pipeline near the water return end is provided with an electromagnetic valve; an electric heater is arranged in the water tank, and a plurality of temperature sensors are uniformly distributed on the upper surface of the maintenance mold table below the water pipe.
2. The intelligent ring maintenance system for the long line mold table according to claim 1, wherein the plurality of temperature sensors are all connected with an input end of a central processing unit, and an output end of the central processing unit is connected with a circulating water pump, an electromagnetic valve and an electric heater;
the temperature sensor is used for monitoring temperature value data of the position where the temperature sensor is located in real time and transmitting a temperature value data signal to the central processing unit in real time;
the central processing unit is used for receiving the temperature data signals transmitted by the temperature sensors, processing and analyzing the received temperature data signals, starting the electric heater to heat water in the water tank when the temperature data is lower than a set value, and simultaneously starting the circulating water pump and increasing the opening of the electromagnetic valve to accelerate the discharge of the water in the water pipe, wherein the water is lower than the set value; and when the temperature data value is higher than the set value, closing the electric heater and the circulating water pump, and simultaneously reducing the opening of the electromagnetic valve to reduce the flow of the hot water entering the water pipe.
3. The intelligent ring maintenance system for the long-line mold platform according to claim 1 or 2, wherein a plurality of water inlet branches are arranged on the pipeline at the water inlet end of the water pipe, a plurality of water return branches are correspondingly arranged on the pipeline near the water return end, each pair of water inlet branch and water return branch main body part is arranged in parallel and side by side along the length direction of the maintenance mold platform, and the downstream tail end of the water inlet branch is connected with the upstream front end of the water return branch through a U-shaped pipe.
4. The intelligent ring maintenance system for a lengthy mold table according to claim 1 or 2, wherein the water pipe is roundly arranged like a zigzag shape, and the main body thereof is arranged side by side along the length direction of the maintenance mold table.
5. The intelligent ring maintenance system for a long wire mold bench of claim 1 or 2, wherein the distance between adjacent turns of the water pipe is not more than 200 mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921170618.7U CN211030534U (en) | 2019-07-24 | 2019-07-24 | Intelligent ring maintenance system for long-line mold table |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921170618.7U CN211030534U (en) | 2019-07-24 | 2019-07-24 | Intelligent ring maintenance system for long-line mold table |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211030534U true CN211030534U (en) | 2020-07-17 |
Family
ID=71544019
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921170618.7U Active CN211030534U (en) | 2019-07-24 | 2019-07-24 | Intelligent ring maintenance system for long-line mold table |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211030534U (en) |
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2019
- 2019-07-24 CN CN201921170618.7U patent/CN211030534U/en active Active
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