CN211027257U - A bolt cleaning device - Google Patents

A bolt cleaning device Download PDF

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Publication number
CN211027257U
CN211027257U CN201921728084.5U CN201921728084U CN211027257U CN 211027257 U CN211027257 U CN 211027257U CN 201921728084 U CN201921728084 U CN 201921728084U CN 211027257 U CN211027257 U CN 211027257U
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frame
screen frame
connecting rod
fixed frame
swing
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CN201921728084.5U
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王朝冈
赵凯歌
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Hebei Chengong Fastener Manufacturing Co ltd
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Yongnian Chenggong Fastener Co ltd
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Abstract

本实用新型公开了一种螺栓清洗装置,包括集水池、清洗机构、摇摆机构、驱动机构和网框,驱动机构驱动摇摆机构摇摆,所述清洗机构包括支架、供水管和高压喷头,所述摇摆机构包括转轴、摇摆板、固定框、滚轮和弧形轨道,所述驱动机构包括安装架、电机座、减速电机、第一连杆、第二连杆,所述网框可拆卸安装在固定框内。本实用新型通过将螺栓放置在网框内,由驱动机构驱动摇摆机构和网框摇摆,螺栓在网框摇摆过程中不停地翻转角度,高压喷头喷射的高压清洗液可以与螺栓充分接触,提高清洗效果,本装置结构简单,螺栓清洗后表面洁净度高,便于使用。

Figure 201921728084

The utility model discloses a bolt cleaning device, comprising a sump, a cleaning mechanism, a swing mechanism, a drive mechanism and a screen frame. The drive mechanism drives the swing mechanism to swing, and the cleaning mechanism includes a bracket, a water supply pipe and a high-pressure spray head. The mechanism includes a rotating shaft, a rocking plate, a fixed frame, a roller and an arc track. The driving mechanism includes a mounting frame, a motor base, a deceleration motor, a first connecting rod, and a second connecting rod. The screen frame is detachably installed on the fixed frame. Inside. By placing the bolts in the screen frame, the driving mechanism drives the swing mechanism and the screen frame to swing, the bolts turn over the angle continuously during the swinging process of the screen frame, and the high-pressure cleaning liquid sprayed by the high-pressure nozzle can fully contact the bolts, thereby improving the The cleaning effect is simple, the structure of the device is simple, the surface cleanliness after the bolt is cleaned is high, and it is easy to use.

Figure 201921728084

Description

一种螺栓清洗装置A bolt cleaning device

技术领域technical field

本实用新型涉及螺栓生产设备技术领域,特别是一种螺栓清洗装置。The utility model relates to the technical field of bolt production equipment, in particular to a bolt cleaning device.

背景技术Background technique

螺栓生产时会产生大量的碎屑杂质,螺栓上也会附着杂质和大量的油垢,所以在完成成品后,需要对螺栓进一步的清洗,去掉螺栓内的杂质和油垢。A large amount of debris and impurities will be generated during the production of bolts, and impurities and a large amount of grease will also be attached to the bolts. Therefore, after the finished product is completed, the bolts need to be further cleaned to remove impurities and grease in the bolts.

经检索,如中国专利文献公开了螺栓在线清洗装置【申请号:201320263429.0;公开号:CN 203343103U】。这种螺栓在线清洗装置包括首端设有入口、末端设有出口的箱体,在所述入口与出口之间设有输送网带;所述箱体由位于其内腔中部的隔板分隔成清洗室和干燥室,在所述隔板上设有缺口,所述输送网带的中部由该缺口中穿过;在所述清洗室的顶壁上设有多个连接至高压清洗液源的清洗液喷头,所述干燥室的顶壁上设有多个连接至压缩气源的压缩气喷头;在所述清洗室的底部设有第一排水口,在所述干燥室的底部设有第二排水口。After searching, for example, Chinese patent documents disclose bolt online cleaning devices [Application No.: 201320263429.0; Publication No.: CN 203343103U]. The bolt on-line cleaning device includes a box body with an inlet at the head and an outlet at the end, and a conveyor mesh belt is arranged between the inlet and the outlet; the box is divided into two parts by a partition in the middle of the inner cavity. The cleaning chamber and the drying chamber are provided with a gap on the partition plate, and the middle part of the conveying mesh belt passes through the gap; on the top wall of the cleaning chamber, a plurality of A cleaning liquid spray head, a plurality of compressed air spray heads connected to a compressed air source are arranged on the top wall of the drying chamber; Two drains.

该专利方案中,螺栓在输送网带上输送向前依次得到高压清洗液的冲洗和高压气源的吹气干燥,表面的杂质得到去除,但是螺栓在输送网带上输送过程中无法翻转,高压清洗液只能冲洗其上部,无法充分清洗螺栓,造成螺栓清洗效果不佳。In this patented solution, the bolts are transported forward on the conveyor mesh belt to obtain flushing with high-pressure cleaning liquid and blowing and drying of the high-pressure air source in sequence, and impurities on the surface are removed, but the bolts cannot be turned over during the conveying process on the conveyor mesh belt, and the high pressure The cleaning liquid can only wash the upper part of the bolt, which cannot fully clean the bolt, resulting in poor bolt cleaning effect.

实用新型内容Utility model content

本实用新型的目的是为了解决上述问题,设计了一种螺栓清洗装置。The purpose of the utility model is to design a bolt cleaning device in order to solve the above problems.

实现上述目的本实用新型的技术方案为,一种螺栓清洗装置,包括集水池、清洗机构、摇摆机构、驱动机构和网框,所述清洗机构包括支架、供水管和高压喷头,所述集水池上安装有支架,所述支架上安装有供水管和若干高压喷头,所述高压喷头与供水管连接;所述摇摆机构包括转轴、摇摆板、固定框、滚轮和弧形轨道,所述转轴可旋转安装在集水池内,所述转轴上安装有两个摇摆板,所述固定框固定安装在摇摆板上,所述集水池上固定有两个弧形轨道,所述固定框底部安装有在弧形轨道上移动的滚轮;所述驱动机构包括安装架、电机座、减速电机、第一连杆、第二连杆,所述安装架固定安装在集水池侧壁上,所述电机座安装在安装架上,所述减速电机安装在电机座上,所述减速电机输出端与第一连杆连接,所述第一连杆另一端与第二连杆铰接,所述第二连杆另一端与摇摆板铰接;所述网框可拆卸安装在固定框内。To achieve the above purpose, the technical solution of the present invention is that a bolt cleaning device includes a water collecting tank, a cleaning mechanism, a swing mechanism, a driving mechanism and a screen frame, and the cleaning mechanism includes a bracket, a water supply pipe and a high-pressure spray head, and the water collecting tank A bracket is installed on the bracket, a water supply pipe and a number of high-pressure nozzles are installed on the bracket, and the high-pressure nozzles are connected with the water supply pipe; the swing mechanism includes a rotating shaft, a swing plate, a fixed frame, a roller and an arc track, and the rotating shaft can It is rotatably installed in the water collecting tank, two swinging plates are installed on the rotating shaft, the fixing frame is fixedly installed on the swinging plate, two arc-shaped rails are fixed on the water collecting tank, and the bottom of the fixing frame is installed on the swinging plate. A roller moving on an arc-shaped track; the drive mechanism includes a mounting frame, a motor base, a deceleration motor, a first connecting rod, and a second connecting rod, the mounting frame is fixedly installed on the side wall of the sump, and the motor base is installed On the mounting frame, the deceleration motor is mounted on the motor base, the output end of the deceleration motor is connected with the first connecting rod, the other end of the first connecting rod is hinged with the second connecting rod, and the second connecting rod is another One end is hinged with the rocking plate; the screen frame is detachably installed in the fixed frame.

进一步的,所述集水池下端设有排水口,所述排水口处设有排污阀。Further, a drain port is provided at the lower end of the water collecting tank, and a drain valve is provided at the drain port.

进一步的,所述网框插装在固定框内,所述网框上端伸出固定框且固定有把手。Further, the screen frame is inserted into the fixed frame, and the upper end of the screen frame protrudes from the fixed frame and is fixed with a handle.

进一步的,所述固定框的摆动角度为60度。Further, the swing angle of the fixed frame is 60 degrees.

进一步的,所述滚轮的数量为四个,每个所述弧形轨道上均对应两个滚轮。Further, the number of the rollers is four, and each of the arc-shaped tracks corresponds to two rollers.

本实用新型的有益效果:通过将螺栓放置在网框内,由驱动机构驱动摇摆机构和网框摇摆,螺栓在网框摇摆过程中不停地翻转角度,高压喷头喷射的高压清洗液可以与螺栓充分接触,提高清洗效果,本装置结构简单,螺栓清洗后表面洁净度高,便于使用。The beneficial effects of the utility model are as follows: by placing the bolts in the screen frame, the swing mechanism and the screen frame are driven by the driving mechanism to swing, the bolts are constantly flipped during the swinging process of the screen frame, and the high-pressure cleaning liquid sprayed by the high-pressure nozzle can mix with the bolts. Fully contact, improve the cleaning effect, the device has a simple structure, the surface cleanliness after the bolt is cleaned, and it is easy to use.

附图说明Description of drawings

图1是本实用新型一种螺栓清洗装置的结构示意图;Fig. 1 is the structural representation of a kind of bolt cleaning device of the present utility model;

图2是本实用新型一种螺栓清洗装置的侧视图;Figure 2 is a side view of a bolt cleaning device of the present invention;

图3是本实用新型一种螺栓清洗装置的工作状态图;3 is a working state diagram of a bolt cleaning device of the present invention;

图中,1、集水池;2、清洗机构;21、支架;22、供水管;23、高压喷头;3、摇摆机构;31、转轴;32、摇摆板;33、固定框;34、滚轮;35、弧形轨道;4、驱动机构;41、安装架;42、电机座;43、减速电机;44、第一连杆;45、第二连杆;5、网框;6、排水口; 7、排污阀;8、把手。In the figure, 1, water collection tank; 2, cleaning mechanism; 21, bracket; 22, water supply pipe; 23, high pressure nozzle; 3, rocking mechanism; 31, rotating shaft; 32, rocking plate; 33, fixed frame; 34, roller; 35. Arc track; 4. Driving mechanism; 41. Mounting frame; 42. Motor base; 43. Geared motor; 44. First connecting rod; 45. Second connecting rod; 7. Drain valve; 8. Handle.

具体实施方式Detailed ways

下面结合附图对本实用新型进行具体描述,如图1-3所示:一种螺栓清洗装置,包括集水池1、清洗机构2、摇摆机构3、驱动机构4和网框5,清洗机构2包括支架21、供水管22和高压喷头23,集水池1上安装有支架21,支架21上安装有供水管22和若干高压喷头23,高压喷头23与供水管22连接;摇摆机构3包括转轴31、摇摆板32、固定框33、滚轮34和弧形轨道35,转轴31可旋转安装在集水池1内,转轴31通过轴承水平安装在集水池1内,转轴31上安装有两个摇摆板32,固定框33固定安装在摇摆板32上,集水池1上固定有两个弧形轨道35,固定框33底部安装有在弧形轨道35上移动的滚轮34;驱动机构 4包括安装架41、电机座42、减速电机43、第一连杆44、第二连杆45,安装架41固定安装在集水池1侧壁上,电机座42安装在安装架41上,减速电机43安装在电机座42上,减速电机43输出端与第一连杆44连接,第一连杆44另一端与第二连杆45铰接,第二连杆 45另一端与摇摆板32铰接;网框5可拆卸安装在固定框33内。The present utility model will be described in detail below in conjunction with the accompanying drawings, as shown in Figures 1-3: a bolt cleaning device, comprising a sump 1, a cleaning mechanism 2, a swing mechanism 3, a driving mechanism 4 and a screen frame 5, and the cleaning mechanism 2 includes The bracket 21, the water supply pipe 22 and the high-pressure nozzle 23, a bracket 21 is installed on the sump 1, the water supply pipe 22 and several high-pressure nozzles 23 are installed on the bracket 21, and the high-pressure nozzle 23 is connected with the water supply pipe 22; the swing mechanism 3 includes a rotating shaft 31, The rocking plate 32, the fixed frame 33, the roller 34 and the arc track 35, the rotating shaft 31 is rotatably installed in the sump 1, the rotating shaft 31 is horizontally installed in the sump 1 through the bearing, and two rocking plates 32 are installed on the rotating shaft 31, The fixed frame 33 is fixedly installed on the rocking plate 32, two arc-shaped rails 35 are fixed on the sump 1, and the bottom of the fixed frame 33 is installed with a roller 34 that moves on the arc-shaped rails 35; the driving mechanism 4 includes a mounting frame 41, a motor The seat 42, the geared motor 43, the first connecting rod 44, the second connecting rod 45, the mounting frame 41 is fixedly installed on the side wall of the sump 1, the motor seat 42 is installed on the mounting frame 41, and the geared motor 43 is installed on the motor seat 42 On the upper side, the output end of the reduction motor 43 is connected with the first connecting rod 44, the other end of the first connecting rod 44 is hinged with the second connecting rod 45, and the other end of the second connecting rod 45 is hinged with the rocking plate 32; the screen frame 5 is detachably installed on the inside the fixed frame 33 .

为便于排水,在集水池1下端设有排水口6,排水口6处设有排污阀7。In order to facilitate drainage, a drainage port 6 is provided at the lower end of the sump 1 , and a drain valve 7 is provided at the drainage port 6 .

为便于取放网框5,将网框5尺寸设计为略小于固定框33的尺寸,从而使网框5与固定框33适配,使网框5可以插装在固定框33内,网框5插装在固定框33后,网框5上端伸出固定框33,网框5伸出固定框33的顶部两端固定有把手8。In order to facilitate taking and placing the screen frame 5, the size of the screen frame 5 is designed to be slightly smaller than the size of the fixed frame 33, so that the screen frame 5 is adapted to the fixed frame 33, so that the screen frame 5 can be inserted into the fixed frame 33, and the screen frame 5 can be inserted into the fixed frame 33. After being inserted into the fixing frame 33, the upper end of the screen frame 5 protrudes from the fixing frame 33, and handles 8 are fixed at both ends of the top of the screen frame 5 extending out of the fixing frame 33.

为避免网框5脱离固定框33,驱动机构4驱动固定框33的摆动角度为60度,网框 5在60度范围内摆动可避免脱离固定框33。In order to prevent the screen frame 5 from being separated from the fixed frame 33, the swing angle of the driving mechanism 4 driving the fixed frame 33 is 60 degrees.

滚轮34的数量为四个,每个弧形轨道35上均对应两个滚轮34。The number of rollers 34 is four, and each arc track 35 corresponds to two rollers 34 .

本实用新型的有益效果:由驱动机构4驱动摇摆机构3和网框5摇摆,螺栓在网框5摇摆过程中不停地翻转角度,高压喷头23喷射的高压清洗液可以与螺栓充分接触,提高清洗效果,本装置结构简单,螺栓清洗后表面洁净度高,便于使用。The beneficial effects of the present invention are as follows: the swing mechanism 3 and the screen frame 5 are driven by the drive mechanism 4 to swing, the bolts are constantly flipped during the swinging process of the screen frame 5, and the high-pressure cleaning liquid sprayed by the high-pressure nozzle 23 can fully contact the bolts, improving the The cleaning effect of the device is simple, the surface cleanliness after the bolt is cleaned is high, and it is easy to use.

本实施方案的工作原理:将螺栓放置在网框5内,再将网框5放入固定框33内,网框5的高度高于固定框33,网框5上端的把手8会伸出固定框33,便于取放网框5,随后启动减速电机43,减速电机43通过第一连杆44、第二连杆45带动摇摆板32摇摆,固定框 33、网框5随摇摆板32一同摆动,滚轮34在弧形轨道35上滚动,滚轮34起到支撑固定框 33的作用,使固定框33平稳摆动,固定框33摆动角度为60度,在60度范围内摆动可避免网框5脱离固定框33,供水管22接高压泵,供水管22向高压喷头23供入高压清洗液,螺栓在网框5摇摆过程中不停地翻转角度,高压喷头23喷射的高压清洗液可以与螺栓充分接触,提高清洗效果,清洗的废水和杂质进入由网框5的网孔落入集水池1内,打开排污阀 7,即可将废水排出;清洗完后,控制减速电机43停止工作,随后手握住把手8,将网框5 从固定框33内提出即可。The working principle of this embodiment: the bolts are placed in the screen frame 5, and then the screen frame 5 is put into the fixed frame 33. The height of the screen frame 5 is higher than the fixed frame 33, and the handle 8 on the upper end of the screen frame 5 will stick out to fix it. The frame 33 is convenient for taking and placing the screen frame 5, and then the deceleration motor 43 is started. The deceleration motor 43 drives the swing plate 32 to swing through the first connecting rod 44 and the second connecting rod 45, and the fixed frame 33 and the screen frame 5 swing together with the swing plate 32. , the roller 34 rolls on the arc track 35, the roller 34 plays the role of supporting the fixed frame 33, so that the fixed frame 33 swings smoothly, the fixed frame 33 swings at an angle of 60 degrees, and swinging within the range of 60 degrees can prevent the screen frame 5 from detaching Fixed frame 33, water supply pipe 22 is connected to the high-pressure pump, water supply pipe 22 supplies high-pressure cleaning fluid to high-pressure nozzle 23, the bolts are constantly flipped during the swinging process of the screen frame 5, and the high-pressure cleaning fluid sprayed by high-pressure nozzle 23 can be fully compatible with the bolts. contact to improve the cleaning effect, the cleaned waste water and impurities enter into the sump 1 from the mesh of the screen frame 5, and the waste water can be discharged by opening the drain valve 7; after cleaning, control the deceleration motor 43 to stop working, and then manually Hold the handle 8 and lift the screen frame 5 from the fixed frame 33 .

上述技术方案仅体现了本实用新型技术方案的优选技术方案,本技术领域的技术人员对其中某些部分所可能做出的一些变动均体现了本实用新型的原理,属于本实用新型的保护范围之内。The above technical solutions only reflect the preferred technical solutions of the technical solutions of the present invention, and some changes that those skilled in the art may make to some parts of them all reflect the principles of the present invention and belong to the protection scope of the present invention. within.

Claims (5)

1. A bolt cleaning device comprises a water collecting tank (1), a cleaning mechanism (2), a swinging mechanism (3), a driving mechanism (4) and a screen frame (5), and is characterized in that the cleaning mechanism (2) comprises a support (21), a water supply pipe (22) and high-pressure nozzles (23), the support (21) is installed on the water collecting tank (1), the water supply pipe (22) and a plurality of high-pressure nozzles (23) are installed on the support (21), and the high-pressure nozzles (23) are connected with the water supply pipe (22); the swing mechanism (3) comprises a rotating shaft (31), swing plates (32), a fixed frame (33), rollers (34) and an arc-shaped track (35), wherein the rotating shaft (31) is rotatably installed in the water collecting tank (1), the two swing plates (32) are installed on the rotating shaft (31), the fixed frame (33) is fixedly installed on the swing plates (32), the two arc-shaped tracks (35) are fixed on the water collecting tank (1), and the rollers (34) moving on the arc-shaped tracks (35) are installed at the bottom of the fixed frame (33); the driving mechanism (4) comprises a mounting frame (41), a motor base (42), a speed reducing motor (43), a first connecting rod (44) and a second connecting rod (45), the mounting frame (41) is fixedly mounted on the side wall of the water collecting tank (1), the motor base (42) is mounted on the mounting frame (41), the speed reducing motor (43) is mounted on the motor base (42), the output end of the speed reducing motor (43) is connected with the first connecting rod (44), the other end of the first connecting rod (44) is hinged to the second connecting rod (45), and the other end of the second connecting rod (45) is hinged to the swinging plate (32); the screen frame (5) is detachably mounted in the fixed frame (33).
2. The bolt cleaning device according to claim 1, characterized in that the lower end of the water collecting tank (1) is provided with a water outlet (6), and a drain valve (7) is arranged at the water outlet (6).
3. A bolt cleaning device according to claim 1, characterised in that the screen frame (5) is inserted into a fixed frame (33), the upper end of the screen frame (5) extending beyond the fixed frame (33) and having a handle (8) fixed thereto.
4. A bolt washing apparatus according to claim 1, characterised in that the angle of oscillation of the fixed frame (33) is 60 degrees.
5. A bolt cleaning device according to claim 1, characterised in that the number of rollers (34) is four, two rollers (34) being provided on each arcuate track (35).
CN201921728084.5U 2019-10-17 2019-10-17 A bolt cleaning device Expired - Fee Related CN211027257U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112547644A (en) * 2020-12-10 2021-03-26 芜湖金宇紧固件有限公司 All-round bolt automatic cleaning machine
CN116441235A (en) * 2023-03-09 2023-07-18 张家港市保德兴超声设备有限公司 Ultrasonic cleaner

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112547644A (en) * 2020-12-10 2021-03-26 芜湖金宇紧固件有限公司 All-round bolt automatic cleaning machine
CN116441235A (en) * 2023-03-09 2023-07-18 张家港市保德兴超声设备有限公司 Ultrasonic cleaner

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