CN211020832U

CN211020832U - Caramel treats production line

Info

Publication number: CN211020832U
Application number: CN201922085713.3U
Authority: CN
Inventors: 黄劲辉
Original assignee: South Bao Machinery Co ltd
Current assignee: South Bao Machinery Co ltd
Priority date: 2019-11-28
Filing date: 2019-11-28
Publication date: 2020-07-17
Anticipated expiration: 2029-11-28

Abstract

The utility model relates to a caramel treats production line, including the noodless fryer that sets gradually, first lifting machine, the storage conveyer, the second lifting machine, mix the sugariness machine group, the third lifting machine, the make-up machine, the fryer front end is provided with vibrations and carries the platform, it includes the sugar machine of enduring to mix the sugariness machine, store up sugar bucket and mixer, the mixer sets up between second lifting machine and third lifting machine, it is connected with the stuff pump of carrying syrup toward the mixer to store up the sugar bucket, the sugar machine of enduring is heated pot place and is highly higher than the place height of storing up the sugar bucket, the make-up machine is including the flattening board that is provided with the conveyer belt and set gradually the flattening roller on the flattening board, cut roller and die-cut device. The utility model provides the high production efficiency of saqima, oil through in the fryer oil groove can recycle through filtering the backward flow, improves the rate of utilization of oil, and material feeding unit through the liftable has both realized that the fried article that will float on the oil groove promotes the discharge gate from the pan feeding mouth, conveniently overhauls and clears up the oil groove again.

Description

Caramel treats production line

Technical Field

The utility model relates to a food processing production technical field, in particular to caramel treats automatic production line.

Background

In the production process of the caramel treats, the procedures of dough kneading, dough standing, dough pressing, dough cutting, frying, sugar boiling, sugar mixing, briquetting and the like need to be carried out, the traditional caramel treat production equipment is not continuous enough and has dispersed procedures, more operators are needed to realize production, the production efficiency is low, the caramel treats are extremely easy to be polluted due to overlong transfer time in different procedures, the quality and consistency of the caramel treats are difficult to control, and the efficiency of enterprises is influenced.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a production line of continuous production caramel treats.

In order to achieve the above purpose, the utility model provides a technical scheme does: the utility model provides a caramel treats production line, includes the noodless fryer, first lifting machine, storage conveyer, second lifting machine that set gradually, mixes sugaring unit, third lifting machine, make-up machine, the fryer front end is provided with vibrations and carries the platform, mix sugaring unit including sugar machine, storage sugar bucket and mixer, the mixer sets up between second lifting machine and third lifting machine, the storage sugar bucket is connected with the stuff pump of carrying syrup toward the mixer, sugar machine heating pot place height is higher than the place height of storage sugar bucket, the make-up machine is including the flattening board that is provided with the conveyer belt and set gradually leveling roller, cutting roller and die-cut device on the flattening board.

In the technical scheme, the fryer includes frying board, oil heating tower, oil storage tower, crosses the oily storage tower of filtration, be provided with oil groove and material feeding unit on the frying board, the setting of material feeding unit liftable is in the oil groove top, material feeding unit includes lid, mounting bracket, the lid sets up in the mounting bracket top, be provided with round conveying net chain on the mounting bracket, the interval is provided with a plurality of kickoff pieces that promote the fried product in the oil groove to the discharge gate from the pan feeding mouth of frying board on the conveying net chain, the frying board is provided with vertical guide rail, mounting bracket, lid reciprocate along vertical guide rail separately.

In the technical scheme, all be provided with oil piping connection between oil groove, oil heating tower, oil storage tower, the oily storage tower of filtration, it is provided with first oil pump to filter to be provided with between oily storage tower and the oil heating tower, the oil groove is provided with oiling mouth and oil drain port, heating to the oil of uniform temperature in the oily heating tower passes through the oiling mouth and pours into the oil groove into, the oil drain port of oil groove and filter have connected gradually second oil pump and cartridge filter between the oily storage tower.

In the technical scheme, the mounting frame is provided with a discharging roller at a position close to a feeding port of the frying machine table, a plurality of factory-shaped material receiving plates are arranged on the outer circumference of the discharging roller, and a material receiving groove is formed between every two adjacent material receiving plates; the mounting frame is provided with the promotion conveyer belt in the position slope of being close to fried board discharge gate, the lower extreme that promotes the conveyer belt is less than the lower extreme of conveying net chain, the fried noodless of fried board discharge gate are carried to the storage conveyer in through promotion conveyer belt and first lifting machine.

In the technical scheme, the storage conveyor comprises a heat preservation box body and a feeding machine table arranged at the bottom of the heat preservation box body, and a feeding window and a discharging window are respectively formed in the top and the bottom of the heat preservation box body, wherein the feeding window is cooperated with the first elevator, and the discharging window is communicated with the second elevator.

In the technical scheme, the mixer is horizontal mixer, mixer upper end opening, the fried noodle that drops through discharge window in the storage conveyer promotes to the height that is higher than the mixer through the second lifting machine and goes into the mixer under the action of gravity, the mixer bottom is provided with the blanking mouth that accesss to the third lifting machine, fried noodle with the even stirring of syrup falls into in the third lifting machine through the blanking mouth in the mixer and carries on the flattening board through the third lifting machine.

In the technical scheme, three leveling rollers are arranged on the leveling machine platform at intervals, a plurality of cooling fans are arranged between the leveling rollers, a plurality of disc-shaped cutters are arranged on the cutting roller at equal intervals, and the cutters are coaxially arranged on the outer circumference of the cutting roller; the cutting roller is characterized in that a pressing frame is arranged below the cutting roller, and a yielding groove for the cutter to penetrate is formed in the pressing frame.

In the technical scheme, the punching device comprises a fixing frame, a punching blade and a driving motor, the punching blade is assumed to be arranged above the leveling machine table through the fixing frame, the driving motor is arranged on the fixing frame and is in driving connection with the punching blade, a guide rod is arranged on the fixing frame, and the driving motor drives the punching blade to move up and down along the guide rod so as to cut off the caramel treats on the leveling machine table.

In the technical scheme, the caramel treats production line further comprises a dough kneading machine, a primary dough pressing machine, a secondary dough pressing machine and a dough cutting machine, wherein the dough kneading machine comprises a stirring cavity which is rotatably arranged on the base, and a stirring material roller is arranged in the stirring cavity.

The utility model has the advantages of reasonable structure, novel design, strong practicability, and the automatic production line of the saqima is established by finishing the procedures of dough kneading, dough standing, dough pressing, dough slicing, frying, sugar boiling, sugar mixing, briquetting and the like in the production process of the saqima through the dough kneading machine, the primary dough pressing machine, the secondary dough pressing machine, the dough slicing machine, the noodle frying machine, the storage conveyor, the sugar mixing machine set and the forming machine which are arranged in sequence, so that the production efficiency of the saqima is improved, and the yield and the consistency of products are improved; the oil in the oil tank of the frying machine can be recycled through filtration and backflow, the oil utilization rate is improved, the waste is reduced, the fried products floating on the oil tank are pushed to a discharge hole from a feeding hole through a liftable feeding device, and the oil tank is convenient to overhaul and clean; the temperature of the fried noodles in the storage conveyor is maintained through the heat preservation box body, so that the fried noodles and syrup are stirred conveniently, and the taste of the caramel treats is improved; and pressing the mixed fried noodles and syrup into caramel treats cakes through a leveling roller, continuously cutting the caramel treats cakes into a plurality of strip-shaped caramel treats through a cutting roller, and punching the strip-shaped caramel treats into blocky caramel treats through a punching device, so that the caramel treats can be conveniently packaged and eaten.

Drawings

Fig. 1 is a schematic top view of the present invention;

fig. 2 is a schematic perspective view of the present invention;

FIG. 3 is a schematic top view of the fryer;

fig. 4 is a schematic perspective view of the fryer;

FIG. 5 is a schematic view of the storage conveyor and the sugar mixer set;

FIG. 6 is a schematic perspective view of a molding machine;

FIG. 7 is a schematic perspective view of a dough mixer;

FIG. 8 is a schematic perspective view of a primary sheeter;

fig. 9 is a schematic view of the structure of the secondary noodle press and noodle cutter.

In the figure: 1. a frying machine platform; 10. an oil sump; 11. a feeding port; 12. a discharge port; 13. an oil filling port; 14. an oil discharge port; 15. a vertical guide rail; 16. a caster wheel; 17. a mounting frame; 18. a cover body; 21. a discharge roller; 22. a material receiving plate; 23. a material receiving groove; 24. a conveying network chain; 25. a kick-out plate; 26. lifting the conveyor belt; 31. an oil heating tower; 32. an oil storage tower; 33. a filtered oil storage tower; 34. a first oil pump; 35. a filter cartridge; 36. a second oil pump; 37. an oil pipe; 4. a storage conveyor; 41. a heat preservation box body; 42. a feeding window; 43. a discharge window; 51. a sugar cooking machine; 52. a sugar storage barrel; 53. a pulp pump; 54. a blender; 6. leveling the machine; 61. a conveyor belt; 62. a leveling roller; 63. a heat radiation fan; 64. a cutting roller; 641. a cutter; 65. pressing a frame; 651. a yielding groove; 66. punching a blade; 67. a drive motor; 68. a fixed mount; 7. a dough mixer; 71. a stirring chamber; 72. a machine base; 81. a primary noodle press; 82. a secondary noodle press; 83. cutting the dough machine; 91. vibrating the conveying table; 92. a first hoist; 93. a second hoist; 94. and a third hoisting machine.

Detailed Description

The embodiments of the present invention will be described with reference to the accompanying drawings.

As shown in fig. 1-9, a saqima production line comprises a dough kneading machine 7, a primary dough pressing machine 81, a secondary dough pressing machine 82, a dough cutting machine 83, a noodle frying machine, a first lifting machine 91, a material storage conveying machine 4, a second lifting machine 93, a sugar mixing machine set, a third lifting machine 94 and a forming machine which are arranged in sequence, wherein a vibration conveying table 91 is arranged at the front end of the frying machine, the sugar mixing machine set comprises a sugar boiling machine 51, a sugar storage barrel 52 and a stirring machine 54, the stirring machine 54 is arranged between the second lifting machine 93 and the third lifting machine 94, the sugar storage barrel 52 is connected with a pulp pump 53 which conveys syrup into the stirring machine 54, the heating pot of the sugar boiling machine 51 is higher than the sugar storage barrel 52, and the forming machine comprises a leveling machine 6 provided with a conveying belt 61, and a leveling roller 62, a cutting roller 64 and a punching device which are arranged on the leveling. The dough mixer 7 comprises a stirring cavity 71 which is rotatably arranged on a machine base 72, and a stirring material roller is arranged in the stirring cavity 71.

The fryer includes frying board 1, oil heating tower 31, oil storage tower 32, filter oil storage tower 33, be provided with oil groove 10 and material feeding unit on frying board 1, the setting of material feeding unit liftable is in oil groove 10 top, material feeding unit includes lid 18, mounting bracket 17, lid 18 sets up in mounting bracket 17 top, be provided with round conveying network chain 24 on the mounting bracket 17, the interval is provided with a plurality of kickoff pieces that promote the fried article in the oil groove 10 to discharge gate 12 from pan feeding mouth 11 of frying board 1 on the conveying network chain 24, frying board 1 is provided with vertical guide 15, mounting bracket 17, lid 18 reciprocates along vertical guide 15 separately. The frying machine table 1 is provided with four supporting legs at the lower end of the guide rail, and the supporting frame is connected with a trundle 16.

The oil tank 10, the oil heating tower 31, the oil storage tower 32, it connects all to be provided with oil pipe 37 between the oil storage tower 33 to filter, it is provided with first oil pump 34 to filter between oil storage tower 33 and the oil heating tower 31, the oil tank 10 is provided with oiling mouth 13 and oil drain port 14, the oil that heats to the uniform temperature in the oil heating tower 31 passes through oiling mouth 13 and pours into the oil tank 10 into, it connects gradually second oil pump 36 and cartridge filter 35 to filter between the oil drain port 14 of oil tank 10 and the oil storage tower 33. The oil in the filtered oil storage tower 33 is pumped into the oil heating tower 31 through the first oil pump 34, the oil for frying in the oil heating tower 31 heated by the burner reaches 160 ℃ and is injected into the oil tank 10 through the oil injection port 13, the oil with insufficient oil temperature in the oil tank 10 flows back to the filter cylinder 35 through the oil discharge port 14 to be filtered and is pumped into the filtered oil storage tower 33 through the second oil pump 36, the oil in the oil storage tower 32 is compensated when the oil in the oil heating tower 31 is insufficient, the oil in the oil tank 10 can be recycled through filtering and refluxing, the utilization rate of the oil is improved, the waste is reduced, the fried products to be fried slide into the oil groove 10 along the material receiving plate 22 through the material receiving groove 23 of the discharging roller 21, so as to avoid splashing oil, the feeding device capable of lifting not only realizes that the fried products floating on the oil tank 10 are pushed to the discharge hole 12 from the feeding hole 11, but also is convenient for overhauling and cleaning the oil tank 10.

A discharging roller 21 is arranged at a position, close to a feeding port 11 of the frying machine table 1, of the mounting frame 17, a plurality of factory-shaped material receiving plates 22 are arranged on the outer circumference of the discharging roller 21, and a material receiving groove 23 is formed between every two adjacent material receiving plates 22; the mounting frame 17 is provided with a lifting conveyer belt 26 at a position close to the discharge port 12 of the frying machine 1 in an inclined manner, the lowermost end of the lifting conveyer belt 26 is lower than the lowermost end of the conveyer chain 24, and the fried noodles at the discharge port 12 of the frying machine 1 are conveyed into the storage conveyer 4 by the lifting conveyer belt 26 and the first lifter 91.

The storage conveyor 4 comprises a heat preservation box body 41 and a feeding machine platform arranged at the bottom of the heat preservation box body 41, and a feeding window 42 cooperating with the first elevator 91 and a discharging window 43 leading to the second elevator 93 are respectively arranged at the top and the bottom of the heat preservation box body 41.

The stirring machine 54 is a horizontal stirring machine 54, the upper end of the stirring machine 54 is opened, the fried noodles dropped through the discharging window 43 in the storage conveyor 4 are lifted to a height higher than that of the stirring machine 54 by the second lifting machine 93 and fall into the stirring machine 54 under the action of gravity, the bottom of the stirring machine 54 is provided with a discharging port leading to a third lifting machine 94, and the fried noodles uniformly stirred with the syrup in the stirring machine 54 fall into the third lifting machine 94 through the discharging port and are conveyed to the leveling machine 6 by the third lifting machine 94.

Three leveling rollers 62 are arranged on the leveling machine table 6 at intervals, a plurality of cooling fans 63 are arranged between the leveling rollers 62, a plurality of disc-shaped cutters 641 are arranged on the cutting roller 64 at equal intervals, and the cutters 641 are coaxially arranged on the outer circumference of the cutting roller 64; a pressing frame 65 is arranged below the cutting roller 64, and the pressing frame 65 is provided with a yielding groove 651 for the cutting knife 641 to pass through.

The punching device comprises a fixing frame 68, a punching blade 66 and a driving motor 67, the punching blade 66 is assumed to be arranged above the leveling machine table 6 through the fixing frame 68, the driving motor 67 is arranged on the fixing frame 68 and is in driving connection with the punching blade 66, a guide rod is arranged on the fixing frame 68, and the driving motor 67 drives the punching blade 66 to move up and down along the guide rod so as to cut off the caramel treats on the leveling machine table 6.

The utility model has the advantages of reasonable structure, novel design, the practicality is strong, through the dough kneading machine 7, elementary oodle maker 81, secondary oodle maker 82, dough slicing machine 83, noodless fryer, storage conveyor 4, mix sugar unit, make-up machine completion saqima production process with dough, wake up face, pressure face, tangent plane, fried, boil sugar, mix sugar, briquetting process etc. process, set up the automatic production line of saqima, improved the production efficiency of saqima, improve product yield and uniformity; the oil in the oil tank 10 of the frying machine can be recycled through filtration and backflow, the oil utilization rate is improved, the waste is reduced, and the lifting feeding device can push fried products floating on the oil tank 10 from the feeding hole 11 to the discharging hole 12 and facilitate the maintenance and the cleaning of the oil tank 10; the temperature of the fried noodles in the storage conveyor 4 is maintained through the heat preservation box body 41, so that the fried noodles and the syrup are stirred, the taste of the caramel treats is improved, the time of exposing the fried noodles in the air is reduced, and the quality of the caramel treats is improved; the mixed fried noodles and syrup are pressed into caramel treats by a leveling roller 62, the caramel treats are continuously cut into a plurality of strip-shaped caramel treats by a cutting roller 64, and the strip-shaped caramel treats are punched into block-shaped caramel treats by a punching device, so that the caramel treats can be conveniently packaged and eaten.

The above is not intended to limit the technical scope of the present invention, and any modifications, equivalent changes and modifications to the above embodiments are all within the scope of the present invention.

Claims

1. The utility model provides a caramel treats production line, a serial communication port, including the noodless fryer, first lifting machine, storage conveyer, the second lifting machine that set gradually, mix sugared unit, third lifting machine, make-up machine, the fryer front end is provided with vibrations and carries the platform, it includes sugar machine, storage sugar bucket and mixer to mix sugared unit, the mixer sets up between second lifting machine and third lifting machine, the storage sugar bucket is connected with the stuff pump of carrying syrup toward the mixer, sugar machine heating pot place height in place that highly is higher than storage sugar bucket, the make-up machine is including the flattening board that is provided with the conveyer belt and set gradually leveling roller, cutting roller and die-cut device on the flattening board.

2. The caramel treats production line according to claim 1, wherein the fryer comprises a fryer table, an oil heating tower, an oil storage tower and a filtering oil storage tower, an oil tank and a feeding device are arranged on the fryer table, the feeding device is arranged above the oil tank in a lifting manner, the feeding device comprises a cover body and a mounting frame, the cover body is arranged above the mounting frame, a circle of conveying net chains are arranged on the mounting frame, a plurality of material stirring sheets for pushing fried products in the oil tank from a feeding port of the fryer table to a discharging port are arranged on the conveying net chains at intervals, the fryer table is provided with a vertical guide rail, and the mounting frame and the cover body respectively move up and down along the vertical guide rail.

3. A caramel treats production line as claimed in claim 2, wherein oil pipe connections are provided between the oil sump, the oil heating tower, the oil storage tower and the filtered oil storage tower, a first oil pump is provided between the filtered oil storage tower and the oil heating tower, the oil sump is provided with an oil filling port and an oil discharge port, oil heated to a certain temperature in the oil heating tower is injected into the oil sump through the oil filling port, and a second oil pump and a filter cartridge are sequentially connected between the oil discharge port of the oil sump and the filtered oil storage tower.

4. A caramel treats production line according to claim 3, characterized in that the mounting frame is provided with a discharging roller at a position close to a feeding port of a frying machine table, the outer circumference of the discharging roller is provided with a plurality of 'factory' -shaped material receiving plates, and a material receiving groove is formed between two adjacent material receiving plates; the mounting frame is provided with the promotion conveyer belt in the position slope of being close to fried board discharge gate, the lower extreme that promotes the conveyer belt is less than the lower extreme of conveying net chain, the fried noodless of fried board discharge gate are carried to the storage conveyer in through promotion conveyer belt and first lifting machine.

5. A caramel treats production line as claimed in claim 4, wherein the storage conveyor comprises a heat preservation box body and a feeding machine platform arranged at the bottom of the heat preservation box body, and the top and the bottom of the heat preservation box body are respectively provided with a feeding window cooperating with the first hoister and a discharging window leading to the second hoister.

6. A caramel treats production line as claimed in claim 5, wherein the blender is a horizontal blender, the upper end of the blender is open, fried noodles dropped through the discharge window in the storage conveyor are lifted to a height higher than the blender by the second elevator and fall into the blender under the action of gravity, a drop opening leading to the third elevator is arranged at the bottom of the blender, and the fried noodles stirred uniformly with syrup in the blender fall into the third elevator through the drop opening and are conveyed to the leveling machine by the third elevator.

7. A caramel treats production line as claimed in claim 6, wherein three leveling rollers are provided at intervals on said leveling machine, and a plurality of heat dissipation fans are provided between the leveling rollers, a plurality of disc-shaped cutters are provided at equal intervals on said cutting roller, and said cutters are coaxially provided on the outer circumference of the cutting roller; the cutting roller is characterized in that a pressing frame is arranged below the cutting roller, and a yielding groove for the cutter to penetrate is formed in the pressing frame.

8. A caramel treats production line according to claim 7, wherein the punching device comprises a fixed frame, a punching blade and a driving motor, the punching blade is assumed to be above the leveling machine through the fixed frame, the driving motor is arranged on the fixed frame and is in driving connection with the punching blade, a guide rod is arranged on the fixed frame, and the driving motor drives the punching blade to move up and down along the guide rod so as to cut off the caramel treats on the leveling machine.

9. A caramel treats production line as claimed in any one of claims 1 to 8, further comprising a dough mixer, a primary dough press, a secondary dough press and a dough cutter, wherein the dough mixer comprises a mixing chamber rotatably arranged on the base, and a mixing roller is arranged in the mixing chamber.