CN211020818U - Black tea fermentation device - Google Patents
Black tea fermentation device Download PDFInfo
- Publication number
- CN211020818U CN211020818U CN201921836573.2U CN201921836573U CN211020818U CN 211020818 U CN211020818 U CN 211020818U CN 201921836573 U CN201921836573 U CN 201921836573U CN 211020818 U CN211020818 U CN 211020818U
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- Prior art keywords
- water
- water bath
- fermentation
- fermentation bed
- black tea
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- 238000000855 fermentation Methods 0.000 title claims abstract description 83
- 230000004151 fermentation Effects 0.000 title claims abstract description 82
- 244000269722 Thea sinensis Species 0.000 title claims abstract description 29
- 235000006468 Thea sinensis Nutrition 0.000 title claims abstract description 27
- 235000020279 black tea Nutrition 0.000 title claims abstract description 27
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 166
- 238000010438 heat treatment Methods 0.000 claims abstract description 32
- 239000008400 supply water Substances 0.000 claims abstract description 4
- 238000005507 spraying Methods 0.000 claims description 24
- 230000007246 mechanism Effects 0.000 claims description 10
- 238000009826 distribution Methods 0.000 claims description 9
- 239000007788 liquid Substances 0.000 claims description 8
- 239000007921 spray Substances 0.000 claims description 7
- 238000003860 storage Methods 0.000 claims description 4
- 238000009434 installation Methods 0.000 abstract description 3
- 230000002349 favourable effect Effects 0.000 abstract 1
- 238000003287 bathing Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 235000013616 tea Nutrition 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000035622 drinking Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Treatment Of Sludge (AREA)
Abstract
The utility model relates to a black tea fermenting installation, including water bath, solar energy water bath heating device, fixed bolster, portable fermentation bed, water jet equipment and water supply system, solar energy water bath heating device's heating unit is located in the water bath, the fixed bolster is located on the water bath, portable fermentation bed is installed on the fixed bolster and can be followed the fixed bolster and reciprocate, portable fermentation bed upside is located to water jet equipment, water supply system is connected with water bath and water jet equipment through supply channel respectively to supply water for water bath and water jet equipment respectively. The device is favorable for improving the fermentation area and the fermentation efficiency.
Description
Technical Field
The utility model relates to a black tea processing technology field, concretely relates to black tea fermenting installation.
Background
Black tea is the tea with the largest production and trade quantity in the world at present, and is used as the earliest country for processing and drinking the black tea in the world, and the black tea in China has important influence on the international tea market. In the processing process, fresh leaves are gradually withered, rolled, fermented and dried to form the quality characteristic of red-soup red leaves. Wherein, fermentation is a key process for forming the unique quality characteristics of congou black tea, and the humidity, temperature, oxygen introduction amount, fermentation time and the like in the fermentation process are main factors influencing the fermentation quality of black tea. Most of the existing black tea fermentation processing is operated in a special fermentation room or a black tea fermentation box, and the problems of insufficient air permeability, high electric energy consumed for maintaining the fermentation environment, small effective fermentation space, uneven fermentation and the like exist.
Disclosure of Invention
An object of the utility model is to provide a black tea fermenting installation, the device do benefit to and improve fermentation area and fermentation efficiency.
In order to achieve the above object, the utility model adopts the following technical scheme: a black tea fermentation device comprises a water bath, a solar water bath heating device, a fixed support, a movable fermentation bed, a water spraying device and a water supply system, wherein a heating unit of the solar water bath heating device is arranged in the water bath, the fixed support is arranged on the water bath, the movable fermentation bed is arranged on the fixed support and can move up and down along the fixed support, the water spraying device is arranged on the upper side of the movable fermentation bed, and the water supply system is connected with the water bath and the water spraying device through water supply pipelines respectively to supply water for the water bath and the water spraying device respectively.
Further, solar energy water bath heating device includes solar panel power supply unit and heating unit, the solar panel power supply unit is located the open air, solar panel power supply unit and heating unit electric connection for the heating unit power supply.
Furthermore, the movable fermentation bed comprises a fermentation bed body, moving mechanisms arranged on two sides of the fermentation bed body and a driving motor used for driving the moving mechanisms to move, and the driving motor drives the moving mechanisms to move up and down along the fixed support.
Further, water supply system includes cistern, supply channel and return water pipeline, supply channel one end is connected with the supply port of cistern, and the other end divides two the tunnel, is connected with bathing pool and water jet equipment through bathing pool water intaking valve, water jet equipment water intaking valve respectively, return water pipeline one end is connected with the return water mouth of cistern, and the other end divides two the tunnel, is connected with bathing pool and water jet equipment through bathing pool outlet valve, water jet equipment outlet valve respectively.
Furthermore, the water spraying device comprises a distribution pipeline and a plurality of controllable spray heads, each controllable spray head is uniformly distributed on the upper side of the movable fermentation bed, the inlet end of the distribution pipeline is connected with a water supply pipeline, and the water outlet end of the distribution pipeline is connected with a water return pipeline.
Further, portable fermentation bed upside is equipped with guarantor water and covers, guarantor water covers and installs on the fixed bolster and is located the water jet equipment upside.
The solar water bath heating device comprises a water bath pool, a water spraying device, a water supply system, a control device and a water level sensor, wherein the water bath pool and the movable fermentation bed are respectively provided with the temperature sensor, the upper side of the movable fermentation bed is provided with the humidity sensor, the inner side wall of the water bath pool is provided with the liquid level sensor, the temperature sensor, the humidity sensor and the liquid level sensor are respectively electrically connected with the input end of the control device, and the output end of the control device is respectively electrically connected with the solar water bath heating device, the movable fermentation bed, the water spraying.
Compared with the prior art, the utility model discloses following beneficial effect has: the black tea fermentation device is improved, the fermentation temperature is adjusted by adopting a water bath heating mode, the fermented leaves are heated more uniformly, the fermentation area is increased, the black tea fermentation device is suitable for large-batch black tea fermentation and stirring operation in the fermentation process, and the fermentation quality and the fermentation efficiency are further improved. Meanwhile, the solar energy is adopted for heat supply, so that the energy is saved and the environment is protected. Therefore, the utility model discloses have very strong practicality and wide market perspective, can be applied to the big batch fermentation of black tea.
Drawings
Fig. 1 is a schematic structural diagram of an apparatus according to an embodiment of the present invention.
Fig. 2 is a control schematic diagram of an embodiment of the present invention.
In the figure, 1-water retention cover, 2-water sprayer inlet valve, 3-water sprayer outlet valve, 4-distribution pipeline, 5-controllable spray head, 6-humidity sensor, 7-motion mechanism, 8-fixed support, 9-temperature sensor, 10-fermentation bed body, 11-liquid level sensor, 12-water bath inlet valve, 13-water bath outlet valve, 14-water bath, 15-heating unit, 16-solar panel power supply unit, 17-water supply pipeline, 18-water return pipeline, 19-water storage tank, 20-water purifier and 21-control device.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
The utility model provides a black tea fermentation device, as shown in figure 1, comprising a water bath 14, a solar water bath heating device, a fixed support 8, a movable fermentation bed, a water spraying device, a water supply system and a control device 21. The heating unit 15 of the solar water bath heating device is arranged in the water bath 14, the fixed support 8 is arranged on the water bath 14, the movable fermentation bed is arranged on the fixed support 8 and can move up and down along the fixed support 8, the movable fermentation bed is arranged above the water bath 14 in an overhead mode through the fixed support 8, and the water spraying device is arranged on the fixed support 8 and is arranged on the upper side of the movable fermentation bed. The water supply system is connected with the water bath 14 and the water spraying device through water supply pipelines respectively so as to supply water to the water bath 14 and the water spraying device respectively. Portable fermentation bed upside is equipped with and keeps water and covers 1, it covers 1 and installs on fixed bolster 8 and is located the water jet equipment upside to keep water.
In this embodiment, the solar water bath heating device includes a solar panel power supply unit 16 and a heating unit 15, the solar panel power supply unit 16 is disposed outdoors, and the solar panel power supply unit 16 is electrically connected to the heating unit 15 to supply power to the heating unit 15.
In this embodiment, the movable fermentation bed comprises a fermentation bed body 10, a movement mechanism 7 arranged on two sides of the fermentation bed body 10, and a driving motor for driving the movement mechanism 7 to move, wherein the driving motor drives the movement mechanism 7 to move up and down along the fixed support 8 so as to adjust the temperature in the fermentation bed body and permeate air.
In this embodiment, water supply system includes cistern 19, supply channel 17 and return water pipeline 18, supply channel 17 one end is connected with cistern 19's water supply mouth, and the other end divides two the tunnel, is connected with bathing pool 14 and water jet equipment through bathing pool water intaking valve 12, water jet equipment water intaking valve 2 respectively, return water pipeline 18 one end is connected with cistern 19's return water mouth, and the other end divides two the tunnel, is connected with bathing pool 14 and water jet equipment through bathing pool outlet valve 13, water jet equipment outlet valve 3 respectively. Thereby the reservoir is connected with the fermentation bed through the water supply pipeline and the water return pipeline to form a circulating system, and the circulation and the reutilization of water are realized. The water supply pipeline 17 is also provided with a water purifier 20 to ensure clean and safe production in the processing process. In this embodiment, water supply pipeline, return water pipeline adopt the flexible glue material of no peculiar smell to reduce the space waste.
In this embodiment, the water spraying device comprises a distribution pipeline 4 and a plurality of controllable spray heads 5, wherein each controllable spray head 5 is uniformly distributed on the upper side of the movable fermentation bed to ensure that the fermentation leaf surface is uniformly sprayed with water and the water spraying area covers the whole fermentation bed body, the inlet end of the distribution pipeline 4 is connected with a water supply pipeline 17, and the water outlet end is connected with a water return pipeline 18.
The black tea fermentation device of the utility model also comprises a control device, a temperature sensor 9 is arranged in the water bath 14 to monitor the water bath temperature, so as to ensure that the fermented leaves are uniformly heated and the fermentation is more efficient; the movable fermentation bed is also provided with a temperature sensor 9, and the temperature sensor 9 arranged in the movable fermentation bed is embedded in the fermentation leaves so as to monitor the leaf temperature of the fermentation leaves, adjust the air permeability and control the fermentation process; a humidity sensor 6 is arranged on the upper side of the movable fermentation bed to monitor the humidity of the fermented leaves and adjust the fermentation process; and a liquid level sensor 11 is arranged on the inner side wall of the water bath 14 so as to perform liquid level alarm when the water level in the water bath is lower than the lowest water level line, thereby ensuring the equipment safety in the water bath process. As shown in fig. 2, each temperature sensor, each humidity sensor and each liquid level sensor are electrically connected to an input terminal of the control device 21, and an output terminal of the control device 21 is electrically connected to a heating unit 15 of the solar water bath heating device, a driving motor of the movable fermentation bed, a water bath inlet valve 12 of the water supply system, a water injector inlet valve 2, a water bath outlet valve 13, a water injector outlet valve 3 and a control terminal of the controllable nozzle 5 of the water injector, so as to control the on and off of the heating unit 15, the driving motor, each valve and the controllable nozzle.
Above is the utility model discloses a preferred embodiment, all rely on the utility model discloses the change that technical scheme made, produced functional action does not surpass the utility model discloses during technical scheme's scope, all belong to the utility model discloses a protection scope.
Claims (7)
1. A black tea fermentation device is characterized by comprising a water bath, a solar water bath heating device, a fixing support, a movable fermentation bed, a water spraying device and a water supply system, wherein a heating unit of the solar water bath heating device is arranged in the water bath, the fixing support is arranged on the water bath, the movable fermentation bed is arranged on the fixing support and can move up and down along the fixing support, the water spraying device is arranged on the upper side of the movable fermentation bed, and the water supply system is respectively connected with the water bath and the water spraying device through water supply pipelines so as to respectively supply water for the water bath and the water spraying device.
2. A black tea fermentation device according to claim 1, wherein the solar water bath heating device comprises a solar panel power supply unit and a heating unit, the solar panel power supply unit is arranged outdoors, and the solar panel power supply unit is electrically connected with the heating unit to supply power to the heating unit.
3. A black tea fermentation device according to claim 1, wherein the movable fermentation bed comprises a fermentation bed body, moving mechanisms arranged on two sides of the fermentation bed body and a driving motor for driving the moving mechanisms to move, and the driving motor drives the moving mechanisms to move up and down along the fixed support.
4. A black tea fermentation device according to claim 1, wherein the water supply system comprises a water storage tank, a water supply pipeline and a water return pipeline, wherein one end of the water supply pipeline is connected with a water supply port of the water storage tank, the other end of the water supply pipeline is divided into two paths and is respectively connected with the water bath and the water spraying device through a water bath inlet valve and a water spraying device inlet valve, one end of the water return pipeline is connected with a water return port of the water storage tank, and the other end of the water return pipeline is divided into two paths and is respectively connected with the water bath and the water spraying device through a water bath outlet valve and a water spraying.
5. A black tea fermentation device according to claim 4, wherein the water spraying device comprises a distribution pipeline and a plurality of controllable spray heads, each controllable spray head is uniformly distributed on the upper side of the movable fermentation bed, the inlet end of the distribution pipeline is connected with a water supply pipeline, and the water outlet end of the distribution pipeline is connected with a water return pipeline.
6. A black tea fermentation device according to claim 1, wherein the upper side of the movable fermentation bed is provided with a water-retaining cover which is arranged on the fixed bracket and is positioned on the upper side of the water spraying device.
7. A black tea fermentation device according to claim 1, further comprising a control device, wherein temperature sensors are respectively arranged in the water bath and the movable fermentation bed, a humidity sensor is arranged on the upper side of the movable fermentation bed, a liquid level sensor is arranged on the inner side wall of the water bath, the temperature sensors, the humidity sensors and the liquid level sensors are respectively and electrically connected with the input end of the control device, and the output end of the control device is respectively and electrically connected with the solar water bath heating device, the movable fermentation bed, the water spraying device and the water supply system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921836573.2U CN211020818U (en) | 2019-10-29 | 2019-10-29 | Black tea fermentation device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921836573.2U CN211020818U (en) | 2019-10-29 | 2019-10-29 | Black tea fermentation device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211020818U true CN211020818U (en) | 2020-07-17 |
Family
ID=71528992
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921836573.2U Expired - Fee Related CN211020818U (en) | 2019-10-29 | 2019-10-29 | Black tea fermentation device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211020818U (en) |
-
2019
- 2019-10-29 CN CN201921836573.2U patent/CN211020818U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200717 |