CN211013507U - Business-passenger dual-purpose synchronizer bench test device - Google Patents

Business-passenger dual-purpose synchronizer bench test device Download PDF

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Publication number
CN211013507U
CN211013507U CN201922115425.8U CN201922115425U CN211013507U CN 211013507 U CN211013507 U CN 211013507U CN 201922115425 U CN201922115425 U CN 201922115425U CN 211013507 U CN211013507 U CN 211013507U
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China
Prior art keywords
synchronizer
belt pulley
bearing seat
driving
passenger
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CN201922115425.8U
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Chinese (zh)
Inventor
王久成
申春宝
王泽华
周邦羽
吴亚军
赵磊
徐培成
金浩
任宝强
秦鱼龙
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FAW Group Corp
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FAW Group Corp
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Abstract

The utility model discloses a business takes advantage of dual-purpose synchronizer bench test device, including equipment principal, output shaft, select mechanical hand of shifting, square drive arrangement, equipment principal passes through output shaft commercial car derailleur or square drive arrangement. The square driving device comprises two transfer bearing seats and two driving shaft bearing seats, the two transfer bearing seats are connected through a driving shaft, the transfer bearing seat on one side is connected with the driving shaft bearing seat through a belt pulley transmission mechanism, and the belt pulley transmission mechanism is connected with an output shaft, so that power distribution and synchronous control of the square driving device are realized; the transfer bearing seat and the driving shaft bearing seat on the other side are also connected through a belt pulley transmission mechanism, and the two driving shaft bearing seats are connected with two driving shafts of a passenger car transmission system. The utility model discloses realize that synchronizer bench test equipment that commercial car derailleur and passenger car derailleur were used is general.

Description

Business-passenger dual-purpose synchronizer bench test device
Technical Field
The utility model belongs to the technical field of car product bench test, a be used for triaxial derailleur and horizontal two synchronizer bench test device for axle type derailleur is related to.
Background
The transmission of the commercial vehicle usually adopts a three-shaft structure with an input shaft and an output shaft on the same axis, and the output end is connected with a drive axle through a transmission shaft and then output to wheels on two sides. The passenger car transmission mostly adopts a structure that an input shaft and an output shaft are parallel, the differential is integrated in the transmission, and two sides of the differential are connected with the driving half shafts and then output to wheels on two sides. When the synchronizer is subjected to relevant verification tests, the running speed of a real vehicle is simulated mostly in a mode of driving by the output end of a transmission, the synchronizer testing device of the commercial vehicle only has one output end, and the synchronizer testing device of the passenger vehicle needs two output ends. From the above requirements, it can be seen that the test apparatus of the quotient-by-two synchronizer is not universal. If a passenger car product is verified by using the synchronizer device of the commercial car, a sample needs to be damaged, and a differential half shaft gear and a planetary gear of a passenger car transmission are welded to realize unilateral output. It is undesirable to destroy the sample first when performing bench tests, especially for those very important standards. And newly purchasing or building resources such as funds, fields and the like required by the passenger car test device.
Disclosure of Invention
The utility model provides a business takes advantage of dual-purpose synchronizer bench test device increases one set of special power diverging device on the basis of commercial automobile-used derailleur synchronizer test device, makes commercial automobile-used synchronizer test device also can carry out the synchronizer bench test for the passenger car derailleur, the utility model discloses under the prerequisite of not destroying the sample, realize that commercial automobile-used derailleur and the synchronizer bench test equipment that passenger car used are general, saved the development expense of an equipment.
The purpose of the utility model is realized like this:
the utility model provides a dual-purpose synchronizer bench test device of merchant takes advantage of, includes equipment main part, output shaft, selects the manipulator of shifting, square drive arrangement, and wherein, the equipment main part comprises real car inertia rotational speed simulation, moment of torsion test unit and rotational speed test unit, and the equipment main part passes through output shaft connection commercial car derailleur or square drive arrangement. The square driving device comprises two transfer bearing seats and two driving shaft bearing seats, the two transfer bearing seats are connected through a driving shaft, the transfer bearing seat on one side is connected with the driving shaft bearing seat through a belt pulley transmission mechanism, and the belt pulley transmission mechanism is connected with an output shaft, so that power distribution and synchronous control of the square driving device are realized; the transfer bearing seat and the driving shaft bearing seat on the other side are also connected through a belt pulley transmission mechanism, and the two driving shaft bearing seats are connected with two driving shafts of a passenger car transmission system.
Furthermore, the belt pulley of the belt pulley transmission mechanism is arranged on the transfer bearing seat and the driving shaft bearing seat, and a trapezoidal groove is formed in the belt pulley.
Furthermore, the gear selecting and shifting manipulator is connected with a commercial vehicle transmission or a passenger vehicle transmission of a passenger vehicle transmission system and used for simulating real vehicle gear shifting, gear shifting force testing and stroke testing.
The utility model discloses an advantage that structural feature compares with prior art: the synchronizer test of the passenger vehicle can be carried out by utilizing a common commercial vehicle synchronizer test bed without damaging a speed change sample of the passenger vehicle, and the cost and the occupied area cost of one set of test equipment are saved compared with the cost for purchasing special equipment.
Drawings
FIG. 1 is a schematic view of an assembly structure of the synchronizer bench test for the commercial vehicle transmission according to the present invention;
fig. 2 is an assembly structure diagram of the utility model when carrying out the synchronizer bench test for the passenger car transmission.
Detailed Description
The technical scheme of the utility model is described in detail with the attached drawings as follows:
as shown in fig. 1 and 2, the commercial and passenger dual-purpose synchronizer rack test device comprises an equipment main body 1, an output shaft 2, a gear selecting and shifting manipulator 3 and a square driving device, wherein the equipment main body 1 is composed of a real vehicle inertia rotating speed simulation unit, a torque testing unit and a rotating speed testing unit, and the equipment main body 1 is connected with a commercial vehicle transmission 4 or the square driving device through the output shaft 2.
The square driving device comprises two transfer bearing seats 6 and two driving shaft bearing seats 8, the two transfer bearing seats 6 are connected through a driving shaft 7, the transfer bearing seat 6 and the driving shaft bearing seat 8 on one side are connected through a belt pulley transmission mechanism 5, and the other side of the belt pulley transmission mechanism 5 is connected with an output shaft 2, so that power distribution and synchronous control of the square driving device are realized; the other side transfer bearing seat 6 and the driving shaft bearing seat 8 are also connected through a belt pulley transmission mechanism 5, and the two driving shaft bearing seats 8 are connected with two driving shafts of a passenger car transmission system 9.
The belt pulley of the belt pulley transmission mechanism is arranged on the transfer bearing seat 6 and the driving shaft bearing seat 8, and a trapezoidal groove is formed in the belt pulley.
The gear selecting and shifting manipulator 3 is connected with a commercial vehicle transmission 4 or a passenger vehicle transmission system 9 of a passenger vehicle transmission system and is used for simulating a real vehicle gear selecting and shifting force test and a stroke test.
A working process brief for synchronizer bench test as follows:
when carrying out commercial car for the derailleur synchronizer bench test, equipment main part 1 passes through output shaft 2 and connects commercial car derailleur 4, and commercial car derailleur 4 is connected and is chosen gear manipulator 3 and carry out the capability test and the endurance fatigue test of synchronizer assembly.
When a synchronizer rack test for a passenger car transmission is carried out, the equipment main body 1 is connected with a belt pulley transmission mechanism 5 of a square driving device through an output shaft 2, two driving shaft bearing seats 8 are connected with two driving shafts of a passenger car transmission system 9, the running simulation function of simultaneous driving of the output shafts of the passenger car transmission is realized, and the passenger car transmission is connected with a gear selecting and shifting manipulator 3 to carry out a performance test and a endurance fatigue test of a passenger car synchronizer assembly.
The driving control and simulation required by the test of the synchronizers for two transmissions are realized through the mode, the gear selecting and shifting manipulator 3 is connected with the transmission during the test, and test parts such as a force sensor, a displacement sensor, a rotating speed sensor, a temperature sensor and the like are connected, so that the dual-purpose function development of a machine for carrying out a commercial vehicle and a ride synchronizer bench test is realized.

Claims (3)

1. A commercial and passenger dual-purpose synchronizer bench test device is characterized by comprising an equipment main body (1), an output shaft (2), a gear selecting and shifting manipulator (3) and a square driving device; the device main body (1) is composed of a real vehicle inertia rotating speed simulation and torque test unit and a rotating speed test unit, and the device main body (1) is connected with a commercial vehicle transmission (4) or a square driving device through an output shaft (2); the square driving device comprises two transfer bearing seats (6) and two driving shaft bearing seats (8), and the two transfer bearing seats (6) are connected through a transmission shaft (7); the transfer bearing seat (6) positioned on one side is connected with the driving shaft bearing seat (8) through a belt pulley transmission mechanism (5), and the belt pulley transmission mechanism (5) is connected with the output shaft (2); the transfer bearing seat (6) and the driving shaft bearing seat (8) on the other side are also connected through a belt pulley transmission mechanism (5), and the two driving shaft bearing seats (8) are connected with two driving shafts of a passenger car transmission system (9).
2. The commercial and passenger synchronizer rig test device according to claim 1, wherein the belt pulley of the belt pulley transmission mechanism (5) is mounted on the transfer bearing seat (6) and the driving shaft bearing seat (8), and the belt pulley is provided with a trapezoidal groove.
3. The commercial-passenger synchronizer rig test device according to claim 1, wherein the gear selecting and shifting manipulator (3) is connected with a commercial vehicle transmission (4) or a passenger vehicle transmission of a passenger vehicle transmission system (9).
CN201922115425.8U 2019-12-02 2019-12-02 Business-passenger dual-purpose synchronizer bench test device Active CN211013507U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201922115425.8U CN211013507U (en) 2019-12-02 2019-12-02 Business-passenger dual-purpose synchronizer bench test device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201922115425.8U CN211013507U (en) 2019-12-02 2019-12-02 Business-passenger dual-purpose synchronizer bench test device

Publications (1)

Publication Number Publication Date
CN211013507U true CN211013507U (en) 2020-07-14

Family

ID=71468079

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201922115425.8U Active CN211013507U (en) 2019-12-02 2019-12-02 Business-passenger dual-purpose synchronizer bench test device

Country Status (1)

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CN (1) CN211013507U (en)

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