CN211008898U - Fuel double-injection system for natural gas engine - Google Patents
Fuel double-injection system for natural gas engine Download PDFInfo
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- CN211008898U CN211008898U CN201922343460.5U CN201922343460U CN211008898U CN 211008898 U CN211008898 U CN 211008898U CN 201922343460 U CN201922343460 U CN 201922343460U CN 211008898 U CN211008898 U CN 211008898U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/30—Use of alternative fuels, e.g. biofuels
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Abstract
The utility model discloses a two injection systems of fuel for natural gas engine, include the air cleaner, booster, intercooler, electronic air throttle and the gas mixer that set up in proper order in series connection on the intake pipe, the intake pipe is connected to the intake manifold, the intake manifold is equipped with a plurality of cylinder intake ducts, still include the gas storage device, it has gas conveyer pipe and first gas injection valve to communicate between gas storage device and the gas mixer, the gas storage device still communicates respectively to each cylinder intake duct through the pipeline, install the second gas injection valve between each cylinder intake duct and the gas storage device, electronic air throttle, first gas injection valve and each second gas injection valve are connected to the ECU of electrical unit respectively; the utility model discloses have better responsiveness, do benefit to lambda control, the fuel temperature that does not heat up in the inlet line is lower, can reduce the temperature in the cylinder effectively, reaches the purpose that reduces the detonation tendency, and then makes natural gas engine's operation comprehensive properties reach the best.
Description
Technical Field
The utility model relates to a natural gas engine technical field especially relates to a two injection systems of fuel for natural gas engine.
Background
Fuel injection systems for natural gas engines can be divided into multi-point injection systems and single-point injection systems. The multipoint injection system is characterized in that an injection nozzle is respectively arranged at an air inlet of each cylinder of the natural gas engine, the Electronic Control Unit (ECU) of the engine is used for controlling the injection nozzles to perform individual injection or grouped injection in different cylinders, fuel is directly injected in front of the air inlet of each cylinder and then enters the cylinders together with air to form mixed gas, the problem of poor uniformity of air inlet of the engine is easy to occur, and the economical efficiency and the emission performance of the engine are influenced. The single-point injection system and the multi-point injection system correspond to each other, namely a plurality of cylinders share one injection nozzle to generate mixed gas, and the fuel injection mode has poor responsiveness of an engine, is difficult to realize a quick oil stopping and supplying function and increases a knocking tendency.
Therefore, how to solve the problem of poor uniformity of the multi-point injection system and solve the problem of poor responsiveness of the single-point injection system at the same time is one of the technical problems of improving the running performance of the engine, and becomes one of the technical problems to be solved urgently in the field.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that a homogeneity, responsiveness and the uniformity that can compromise each jar of engine are provided, reduce the engine detonation tendency, and can make the supply of fuel open fast and stop the fuel dual injection system for natural gas engine of control.
In order to solve the technical problem, the technical scheme of the utility model is that: the fuel double-injection system for the natural gas engine is matched with an electronic control unit ECU of the natural gas engine for use, comprises an air filter, a supercharger, an intercooler, an electronic throttle valve and a gas mixer which are sequentially connected in series along the advancing direction of gas in a pipe on an air inlet pipeline of the natural gas engine, wherein the air inlet pipeline of the gas outlet end of the gas mixer is connected to an air inlet manifold on the natural gas engine, the air inlet manifold is provided with a cylinder air inlet channel correspondingly communicated with each cylinder in the natural gas engine, the fuel double-injection system further comprises a gas storage device, a fuel gas conveying pipe is communicated with the gas mixer, a first fuel gas injection valve is connected in series on the fuel gas conveying pipe, the gas storage device is respectively communicated with each cylinder air inlet channel through a pipeline, and a second fuel gas injection valve is correspondingly arranged on the pipeline between each cylinder air inlet channel and, the electronic throttle valve, the first fuel gas injection valve and each of the second fuel gas injection valves are respectively connected to the electronic control unit ECU.
Preferably, an upper limit of an injection amount of the first fuel gas injection valve is larger than an upper limit of an injection amount of the second fuel gas injection valve.
As a preferable technical scheme, an exhaust device is further arranged on the natural gas engine, and the exhaust device is respectively connected to the supercharger, the gas mixer and the electronic control unit ECU.
As a preferable technical scheme, the exhaust device comprises an exhaust pipe communicated with exhaust gas discharge ends of cylinders in the natural gas engine, the tail end of the exhaust pipe is connected to a catalyst, the supercharger is connected in series on the exhaust pipe, an oxygen sensor is arranged in the exhaust pipe between the supercharger and the catalyst, and the oxygen sensor is connected to the electronic control unit ECU; the supercharger with between the natural gas engine still be connected with the exhaust gas recirculation pipe on the blast pipe, the exhaust gas recirculation pipe is connected to gas mixer, just the exhaust gas recirculation pipe is gone up and is had concatenated EGR cooler and EGR valve along intraductal waste gas advancing direction in proper order, the EGR valve is connected to the electrical unit ECU.
Preferably, the gas storage device includes a gas storage tank or a gas storage cylinder.
Since the technical scheme is used, the utility model discloses following beneficial effect has: first gas injection valve forms the single-point injection of fuel, and each second gas injection valve forms the multiple spot injection of fuel, makes the utility model discloses form the dual injection mode of fuel, the fuel of sending into by first gas injection valve is earlier through gas mixer and air mixing, is sent into to the cylinder in again, can reduce effectively and only adopt the relatively poor problem of mixability that intake manifold jetted and bring, in addition partly fuel sprays corresponding cylinder in cylinder intake duct department through second gas injection valve, this part fuel is closer apart from the combustion point, consequently, has better responsiveness, do benefit to the lambda control of engine electric control unit ECU, and this part fuel is not the pipeline heating of admitting air, the temperature in the cylinder can be reduced effectively to the lower temperature, reach the mesh that reduces the detonation tendency, and then make the operation comprehensive properties of natural gas engine reach the best.
Drawings
The drawings are only intended to illustrate and explain the present invention and do not limit the scope of the invention. Wherein:
FIG. 1 is a schematic diagram of an embodiment of the present invention;
in the figure: 1-natural gas engine; 2-an electronic control unit ECU; 3-an air inlet pipeline; 4-an air filter; 5-a supercharger; 6-an intercooler; 7-electronic throttle valve; 8-a gas mixer; 9-an intake manifold; 10-cylinder inlet; 11-gas storage means; 12-a gas delivery pipe; 13-a first gas injection valve; 14-a second gas injection valve; 15-an exhaust pipe; 16-a catalyst; 17-an oxygen sensor; 18-exhaust gas recirculation pipe; 19-an EGR cooler; 20-EGR valve.
Detailed Description
The invention is further explained below with reference to the drawings and examples. In the following detailed description, certain exemplary embodiments of the present invention have been described by way of illustration only. Needless to say, a person skilled in the art will recognize that the described embodiments can be modified in various different ways without departing from the spirit and scope of the invention. Accordingly, the drawings and description are illustrative in nature and not intended to limit the scope of the claims.
As shown in fig. 1, the fuel dual-injection system for the natural gas engine is used in cooperation with an electronic control unit ECU2 of the natural gas engine 1, and includes an air filter 4, a supercharger 5, an intercooler 6, an electronic throttle valve 7 and a gas mixer 8 which are sequentially arranged in series along the advancing direction of gas in a pipe on an air inlet pipeline 3 of the natural gas engine 1, wherein the air inlet pipeline 3 at the air outlet end of the gas mixer 8 is connected to an air inlet manifold 9 on the natural gas engine 1, and the air inlet manifold 9 is provided with cylinder air inlet channels 10 which are correspondingly communicated with cylinders in the natural gas engine 1, and further includes an air storage device 11. In this embodiment, the gas storage device 11 includes a gas storage tank or a gas storage cylinder for temporarily storing compressed natural gas and providing fuel for the operation of the engine, and may be a high-pressure natural gas storage container with other structural forms.
A gas delivery pipe 12 is communicated between the gas storage device 11 and the gas mixer 8, a first gas injection valve 13 is connected in series on the gas delivery pipe 12, the gas storage device 11 is further communicated to each cylinder air inlet channel 10 through a pipeline respectively, a second gas injection valve 14 is correspondingly installed on the pipeline between each cylinder air inlet channel 10 and the gas storage device 11, and the electronic throttle valve 7, the first gas injection valve 13 and each second gas injection valve 14 are respectively connected to the electronic control unit ECU 2. The first fuel gas injection valve 13 and the second fuel gas injection valve 14 respectively supply fuel to the cylinder in the natural gas engine 1 for use in-cylinder ignition power conversion. The pipeline between the cylinder air inlet passage 10 and the air storage device 11 can be set as an air supply structure of a main pipe and branch pipes, even if the air outlet end of the second fuel injection valve 14 is arranged in the corresponding cylinder air inlet passage 10, the air inlet end of the second fuel injection valve 14 is connected to the air supply main pipe of the air storage device 11 through the branch pipes or branch pipes respectively.
The upper limit of the injection amount of the first fuel gas injection valve 13 is larger than the upper limit of the injection amount of the second fuel gas injection valve 14. When in use, the injection quantity of the first fuel gas injection valve 13 is a main fuel supply valve, the fuel supply quantity for the cylinder in the natural gas engine 1 is large, and the fuel is conveyed to a single-point injection system of the natural gas engine 1; the second fuel injection valve 14 is an auxiliary fuel supply valve that supplies a small amount of fuel to the cylinder in the natural gas engine 1 and delivers the fuel to the multipoint injection system of the natural gas engine 1. The fuel fed from the first gas injection valve 13 is sufficiently mixed with air in the gas mixer 8, so that the uniformity of gas mixing is ensured, and the problem of poor mixing property caused by only adopting the injection of the intake manifold 9 is reduced. The fuel fed by the second fuel injection valve 14 is secondarily mixed with the mixed gas at the cylinder inlet passage 10, so that the uniformity of mixed gas mixing is further improved, meanwhile, the part of the fuel is closer to a combustion point, so that the fuel has better responsiveness, and the part of the fuel is not heated by the air inlet pipeline 3, so that the temperature in the cylinder can be effectively reduced due to lower temperature, and the purpose of reducing the knocking tendency is achieved.
The natural gas engine 1 is further provided with an exhaust device, and the exhaust device is respectively connected to the supercharger 5, the gas mixer 8 and the electronic control unit ECU2 and used for exhaust gas recirculation and exhaust control. Specifically, the exhaust device comprises an exhaust pipe 15 communicated with an exhaust gas discharge end of each cylinder in the natural gas engine 1, the tail end of the exhaust pipe 15 is connected to a catalyst 16, the supercharger 5 is connected in series on the exhaust pipe 15, an oxygen sensor 17 is arranged in the exhaust pipe 15 between the supercharger 5 and the catalyst 16, and the oxygen sensor 17 is connected to the electronic control unit ECU 2; an exhaust gas recirculation pipe 18 is further connected to the exhaust pipe 15 between the supercharger 5 and the natural gas engine 1, the exhaust gas recirculation pipe 18 is connected to the gas mixer 8, an EGR cooler 19 and an EGR valve 20 are sequentially connected to the exhaust gas recirculation pipe 18 in series along the traveling direction of exhaust gas in the pipe, and the EGR valve 20 is connected to the electronic control unit ECU 2.
In this embodiment, the oxygen sensor 17 monitors the oxygen content in the exhaust gas discharged from the natural gas engine 1 in real time, and transmits the oxygen content to the electronic control unit ECU2, and the electronic control unit ECU2 analyzes the oxygen content and then timely controls the coordination relationship among the electronic throttle valve 7, the first fuel gas injection valve 13, and each of the second fuel gas injection valves 14 according to the data result, so as to ensure that the discharged exhaust gas meets the relevant standard. In addition, the ECU2, in cooperation with a temperature sensor, may control the intake temperature of the natural gas engine 1 by controlling the opening degree of the EGR valve 20 to adjust the amount of exhaust gas recirculation. The control of the electronic throttle valve 7, the first gas injection valve 13 by the oxygen sensor 17, and the control of the intake air temperature of the natural gas engine 1 by the associated temperature sensors by the ECU2 are well known to those skilled in the art and will not be described in detail herein.
The embodiment also discloses an injection control method of the fuel double-injection system for the natural gas engine, which comprises the following steps,
step one, bench test
When the natural gas engine 1 is operated, the first gas injection valve 13 and the second gas injection valve 14 simultaneously inject fuel, the amount of fuel injected by the first gas injection valve 13 is a single-point injection amount, the sum of the injection amounts of the second gas injection valves 14 is a multi-point injection amount, and the multi-point injection amount is obtained by uniformly injecting the second gas injection valves 14.
Adjusting the operation condition of the natural gas engine 1, determining the corresponding rotating speed and torque under the current operation condition, calibrating the fuel injection quantity proportion of the single-point injection quantity and the multi-point injection quantity which can ensure the stable operation of the natural gas engine 1 under the rotating speed and the torque under the coordination of the electronic control unit ECU2, and recording.
For example, when the rotation speed corresponding to a certain operation condition of the natural gas engine 1 is 1200rpm and the torque is 600Nm, the fuel injection quantity ratio of the single-point injection quantity to the multi-point injection quantity, which can ensure that the natural gas engine 1 operates in a steady state under the condition, is 95%: 5%, namely, the single-point injection amount accounts for 95% of the total fuel injection amount, and the multi-point injection amount accounts for 5% of the total fuel injection amount. It can be seen that, during steady operation of the natural gas engine 1, fuel is injected simultaneously through the first gas injection valve 13 and the second gas injection valve 14, respectively.
In the bench test, the operation condition of the natural gas engine 1 is changed, the test is repeated, and the fuel injection quantity ratio of the single-point injection quantity to the multi-point injection quantity corresponding to the corresponding operation condition is recorded.
And forming an injection quantity ratio table by using the fuel injection quantity ratios of the single-point injection quantity and the multi-point injection quantity corresponding to each operation condition of the natural gas engine 1, and storing the injection quantity ratio table in the electronic control unit ECU2 for the natural gas engine 1 to call data in the normal operation process so as to control the natural gas engine 1 to stably operate.
Step two, actual operation judgment
In actual operation of the natural gas engine 1, two operation conditions, namely a stable operation condition and a transitional operation condition, generally occur, wherein the transitional operation condition is divided into an acceleration operation condition and a deceleration operation condition, so that a corresponding operation condition strategy needs to be set in the electronic control unit ECU2 in advance according to different operation conditions of the natural gas engine 1, so that the electronic control unit ECU2 can be switched and adjusted in time, fuel injection adjusted according to the actual operation condition is realized, stable operation of the natural gas engine 1 is ensured, and meanwhile, the discharged waste gas is ensured to meet corresponding regulations.
The specific working condition judgment is realized by means of a rotating speed sensor arranged on the natural gas engine 1, namely, the rotating speed sensor detects the rotating speed of the natural gas engine 1 in real time and transmits a rotating speed signal to the electronic control unit ECU2, and the electronic control unit ECU2 judges the current operating working condition of the natural gas engine 1 according to the rotating speed signal.
When the ECU2 determines that the rotation speed of the natural gas engine 1 is stable according to the rotation speed signal, that is, the stability is not constant until the speed is fixed but may have speed fluctuation within an allowable range, the ECU2 determines that the current operation condition of the natural gas engine 1 is a stable operation condition, obtains the corresponding rotation speed and torque according to the current stable operation condition, and queries a prestored injection quantity ratio table according to the current rotation speed and torque, obtains the fuel injection quantity ratio of the single-point injection quantity and the multi-point injection quantity corresponding to the current rotation speed and torque recorded in the injection quantity ratio table, and controls the corresponding opening degrees of the first gas injection valve 13 and the second gas injection valve 14 according to the fuel injection quantity ratio, wherein the specific control of the first gas injection valve 13 and the second gas injection valve 14 is realized by the closed-loop control of the ECU2 and the oxygen sensor 17, as is well known to those of ordinary skill in the art.
And when the electronic control unit ECU2 learns that the rotating speed of the natural gas engine 1 is increased more and more through the rotating speed signal, that is, the current operation condition of the natural gas engine 1 is judged to be an acceleration operation condition, and then the acceleration control strategy in the third step is entered. And when the electronic control unit ECU2 learns that the rotating speed of the natural gas engine 1 is smaller and smaller through the rotating speed signal, that is, the current operating condition of the natural gas engine 1 is the deceleration operating condition, the deceleration control strategy in the step four is entered. Corresponding control strategies are specially set for different transitional operation conditions, and the fuel injection amount of the first fuel gas injection valve 13 and the fuel injection amount of each second fuel gas injection valve 14 are adjusted in time to ensure the stable operation of the natural gas engine 1.
Step three, acceleration control strategy
The ECU2 controls the fuel injection quantity proportion of the multi-point injection quantity to increase, and the fuel injection quantity proportion of each second fuel injection valve 14 is synchronously increased, namely the fuel injection quantity proportion of the second fuel injection valve 14 corresponding to the stable operation condition before acceleration operation is increased to N times, and the fuel quantity entering each cylinder air inlet channel 10 is increased, the ECU2 adjusts the accurate opening proportion of each second fuel injection valve 14 through L ambda control according to the detection signal of the oxygen sensor 17, and in the step, the fuel injection quantity proportion of each second fuel injection valve 14 is controlled to increase by 1-1.5 times.
During the acceleration operating mode, the fuel injection of the natural gas engine 1 requires acceleration enrichment, so that during acceleration, the fuel injection can be acceleratedSo that the multi-point injection quantity of each second gas injection valve 14 is increased to make up the over-lean phenomenon of the mixed gas in the acceleration operation working condition and avoid the reduction of the power performance of the natural gas engine 1 and the emission of NO in tail gasxA sudden increase in value.
Step four, deceleration control strategy
The ECU2 controls the fuel injection quantity proportion of the multi-point injection quantity to be reduced, and synchronously reduces the fuel injection quantity proportion of each second fuel injection valve 14, namely, the fuel injection quantity proportion of each second fuel injection valve 14 corresponding to the stable operation working condition before the deceleration operation is reduced to M times, and the fuel quantity entering each cylinder air inlet channel 10 is reduced, the ECU2 adjusts the accurate opening proportion of each second fuel injection valve 14 through L ambda control according to the detection signal of the oxygen sensor 17, and in the step, the fuel injection quantity proportion of each second fuel injection valve 14 is controlled to be reduced by 0.3-0.8 times respectively.
In the deceleration operation condition, the fuel injection amount of the natural gas engine 1 needs to be decelerated and leaned, so the electronic control unit ECU2 reduces the multipoint injection amount of each second fuel injection valve 14 through calculation, further reduces the fuel amount of multipoint injection, compensates for the over-rich phenomenon of the mixed gas in the deceleration operation condition, and ensures the economical efficiency of the natural gas engine 1.
When the natural gas engine is enriched or diluted, the closed loop feedback factor of the oxygen sensor 17 and the preset injection demand are combined and act on each second gas injection valve 14, so that the responsiveness of the natural gas engine 1 can be improved, the mixed combustion of the natural gas engine 1 can be improved, the emission of exhaust gas pollutants is effectively reduced, and the emission control difficulty is finally reduced.
The utility model discloses a first gas injection valve 13 and each second gas injection valve 14 forms the dual injection mode of fuel, has both solved the poor problem of mixability of current fuel injection mode, has also improved fuel injection's responsiveness speed, and with automatically controlled unit ECU2 with oxygen sensor 17's L ambda control, can effectively reduce heavy metal content and improve 16 life-span of catalyst converter, and then reduce the engine overall cost.
The basic principles, main features and advantages of the present invention have been shown and described above. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (5)
1. Two injection systems of fuel for natural gas engine uses with the electrically controlled unit ECU cooperation of natural gas engine, include along air cleaner, booster, intercooler, electronic throttle and the gas mixer that intraductal gaseous advancing direction set gradually series connection set up on the intake pipe way of natural gas engine, the gas mixer gives vent to anger the end the pipeline connection that admits air is to intake manifold on the natural gas engine, be equipped with on the intake manifold with each cylinder corresponds the cylinder intake duct of intercommunication in the natural gas engine, still includes gas storage device, its characterized in that: a gas conveying pipe is communicated between the gas storage device and the gas mixer, a first gas injection valve is connected to the gas conveying pipe in series, the gas storage device is further communicated to the gas inlet channels of the cylinders through pipelines respectively, second gas injection valves are correspondingly installed on the pipelines between the gas inlet channels of the cylinders and the gas storage device, and the electronic throttle valve, the first gas injection valve and the second gas injection valves are connected to the electronic control unit ECU respectively.
2. The fuel dual injection system for a natural gas engine of claim 1, wherein: the upper limit of the injection amount of the first gas injection valve is larger than the upper limit of the injection amount of the second gas injection valve.
3. The fuel dual injection system for a natural gas engine of claim 1, wherein: and the natural gas engine is also provided with an exhaust device, and the exhaust device is respectively connected to the supercharger, the gas mixer and the electronic control unit ECU.
4. The fuel dual injection system for a natural gas engine of claim 3, wherein: the exhaust device comprises an exhaust pipe communicated with the exhaust gas discharge end of each cylinder in the natural gas engine, the tail end of the exhaust pipe is connected to a catalyst, the supercharger is connected in series on the exhaust pipe, an oxygen sensor is arranged in the exhaust pipe between the supercharger and the catalyst, and the oxygen sensor is connected to the electronic control unit ECU; the supercharger with between the natural gas engine still be connected with the exhaust gas recirculation pipe on the blast pipe, the exhaust gas recirculation pipe is connected to gas mixer, just the exhaust gas recirculation pipe is gone up and is had concatenated EGR cooler and EGR valve along intraductal waste gas advancing direction in proper order, the EGR valve is connected to the electrical unit ECU.
5. The fuel dual injection system for a natural gas engine of claim 1, wherein: the gas storage device comprises a gas storage tank or a gas storage bottle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922343460.5U CN211008898U (en) | 2019-12-23 | 2019-12-23 | Fuel double-injection system for natural gas engine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922343460.5U CN211008898U (en) | 2019-12-23 | 2019-12-23 | Fuel double-injection system for natural gas engine |
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| Publication Number | Publication Date |
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| CN211008898U true CN211008898U (en) | 2020-07-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201922343460.5U Active CN211008898U (en) | 2019-12-23 | 2019-12-23 | Fuel double-injection system for natural gas engine |
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| CN (1) | CN211008898U (en) |
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