CN211005073U - Glass raw material feeder - Google Patents
Glass raw material feeder Download PDFInfo
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- CN211005073U CN211005073U CN201922072800.5U CN201922072800U CN211005073U CN 211005073 U CN211005073 U CN 211005073U CN 201922072800 U CN201922072800 U CN 201922072800U CN 211005073 U CN211005073 U CN 211005073U
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Abstract
本实用新型公开一种玻璃原料加料机,涉及玻璃制备技术领域,本实用新型包括料仓、推料装置和驱动装置;料仓底端开设出料口,推料装置包括推料铲,驱动装置与推料铲连接,玻璃原料从料仓底端落在推料铲上,驱动装置驱动推料铲做摆动运动,用以推动玻璃原料从料仓底端进入熔窑池。本实用新型的有益效果在于:在送料过程中,无需采用输送带将玻璃原料提升到玻璃熔窖入口上方,可以防止玻璃原料附着在输送带上。
The utility model discloses a glass raw material feeding machine, which relates to the technical field of glass preparation. The utility model comprises a silo, a pushing device and a driving device; a discharging port is provided at the bottom end of the silo, and the pushing device comprises a pushing shovel and a driving device. Connected with the push shovel, the glass raw material falls on the push shovel from the bottom end of the silo, and the driving device drives the push shovel to swing motion to push the glass raw material from the bottom end of the silo into the melting furnace pool. The beneficial effect of the utility model is that in the feeding process, it is not necessary to use a conveyor belt to lift the glass raw material above the entrance of the glass melting cellar, which can prevent the glass raw material from adhering to the conveyor belt.
Description
技术领域technical field
本实用新型涉及玻璃制备技术领域,具体涉及一种玻璃原料加料机。The utility model relates to the technical field of glass preparation, in particular to a glass raw material feeding machine.
背景技术Background technique
玻璃最早起源于16世纪的法国,19世纪一些国家开始逐步采用,到20世纪,利用玻璃工艺生产的各种玻璃产品已在世界各地广泛使用。最初玻璃因其具有透光不透明的特点,被广泛用于家居、装饰、建筑等领域,而随着人类对于环保意识的逐渐增强,绿色能源太阳能行业迅速崛起,与之配套的玻璃随之成为朝阳产业,国内外玻璃生产线如雨后春笋般迅速蔓延开来。Glass originated in France in the 16th century, and was gradually adopted by some countries in the 19th century. By the 20th century, various glass products produced by glass technology have been widely used all over the world. At first, glass was widely used in home furnishing, decoration, construction and other fields because of its light-transmitting and opaque characteristics. With the gradual increase of human's awareness of environmental protection, the green energy solar energy industry has risen rapidly, and the matching glass has become the rising sun. Industry, domestic and foreign glass production lines have sprung up like mushrooms after a rain.
玻璃因玻璃液是在压延机的上下辊之间压制延展而成,故名“玻璃”,其成形工艺方法称为压延法。玻璃的生产过程与平板玻璃一样,首先,将符合生产要求的各种粉状原料送入配料仓,在计算机的控制下,按已设计好的配料表称量各种原料,经混合机混合后制备成配合料,然后将合格的配合料通过皮带输送机送入窑头料仓,利用加料机将窑头料仓的配合料送入玻璃熔窑,在1450~1580℃温度范围内经过熔化、澄清、均化和冷却等过程,获得均匀的玻璃液,达到适宜成形的黏度后进入成形室进行成形。在这一过程中,需要不断地将生产原料送入熔窑中,而玻璃生产线熔窑的内部温度在千度以上,人员根本无法长时间靠近,再者在生产过程中要求投入的原料层厚度和加料速度应尽可能保持均匀一致,因此利用人力是根本无法完成此项工作的,这就需要一种加料设备代替人力来完成这一工作。The glass is called "glass" because the molten glass is pressed and stretched between the upper and lower rollers of the calender, and its forming process is called the calendering method. The production process of glass is the same as that of flat glass. First, various powdery raw materials that meet the production requirements are sent to the batching bin. Under the control of the computer, various raw materials are weighed according to the designed batching table. Prepare batch materials, and then send qualified batch materials into the kiln head silo through the belt conveyor, and use the feeder to send the batch materials in the kiln head silo into the glass melting furnace, and melt, Through the processes of clarification, homogenization and cooling, a uniform glass liquid is obtained, and after reaching a suitable viscosity for forming, it enters the forming chamber for forming. In this process, the production raw materials need to be continuously fed into the melting furnace, and the internal temperature of the melting furnace of the glass production line is above 1,000 degrees, and personnel cannot approach it for a long time, and the thickness of the raw material layer required to be input during the production process is And the feeding speed should be kept as uniform as possible, so it is impossible to complete this work by manpower, which requires a feeding equipment instead of manpower to complete this work.
专利CN201120059264.6公开一种玻璃物料输送装置,包括动力装置、机架、驱动滚筒、输送带,其特点是输送带下部沿输送方向的每个截面上设有且仅设有一个托滚,并且托滚呈两端部直径大于中间的柱状,即托滚中间呈凹入状。Patent CN201120059264.6 discloses a glass material conveying device, including a power device, a frame, a driving roller, and a conveyor belt. The supporting roller is in the shape of a column with diameters at both ends larger than that in the middle, that is, the middle of the supporting roller is concave.
由于玻璃熔窑附近温度较高,玻璃原料由输送带将玻璃原料提升到玻璃熔窖入口上方,输送过程中易出现原料附着在输送带的现象,影响产品质量。Due to the high temperature near the glass melting furnace, the glass raw material is lifted by the conveyor belt to the entrance of the glass melting cellar.
实用新型内容Utility model content
本实用新型所要解决的技术问题在于现有的玻璃原料输送装置易出现原料附着在输送带的现象,提供一种玻璃原料加料机。The technical problem to be solved by the utility model is that the existing glass raw material conveying device is prone to the phenomenon that the raw material is attached to the conveyor belt, and a glass raw material feeding machine is provided.
本实用新型通过以下技术手段实现解决上述技术问题的:The utility model realizes and solves the above-mentioned technical problems through the following technical means:
本实用新型提供一种玻璃原料加料机,包括料仓、推料装置和驱动装置;所述料仓底端开设出料口,所述推料装置包括推料铲,所述驱动装置与推料铲连接,玻璃原料从料仓底端落在推料铲上,所述驱动装置驱动推料铲做摆动运动,用以推动玻璃原料从料仓底端进入熔窑池。The utility model provides a glass raw material feeding machine, which comprises a silo, a pushing device and a driving device; a discharge port is provided at the bottom end of the silo, the pushing device comprises a pushing shovel, and the driving device is connected with the pushing device. The shovel is connected, the glass raw material falls on the pusher shovel from the bottom end of the silo, and the driving device drives the pusher shovel to do a swinging motion to push the glass raw material from the bottom end of the silo into the melting furnace pool.
工作原理:将玻璃原料置于料仓中,玻璃原料落在推料铲上,开启驱动单元,驱动单元驱动推料铲做摆动运动,从而推动玻璃原料从料仓底端进入熔窑池。Working principle: The glass raw material is placed in the silo, the glass raw material falls on the pusher shovel, the drive unit is turned on, and the drive unit drives the pusher shovel to swing motion, thereby pushing the glass raw material from the bottom of the silo into the melting furnace pool.
有益效果:通过推料铲直接将玻璃原料从料仓底端进入熔窑池,无需采用输送带将玻璃原料提升到玻璃熔窖入口上方,可以防止玻璃原料附着在输送带上。Beneficial effects: The glass raw material is directly fed into the melting furnace pool from the bottom end of the silo by the pushing shovel, without using a conveyor belt to lift the glass raw material above the entrance of the glass melting cellar, which can prevent the glass raw material from adhering to the conveyor belt.
优选的,所述料仓位于机台上,所述机台包括第一机台和第二机台,所述第一机台的轴线与第二机台的轴线垂直,所述第一机台位于第二机台的端部,所述第二机台开设有推料口,所述推料口与料仓的出料口对应。Preferably, the silo is located on a machine, the machine includes a first machine and a second machine, the axis of the first machine is perpendicular to the axis of the second machine, the first machine Located at the end of the second machine table, the second machine table is provided with a material pushing port, and the material pushing port is corresponding to the material discharging port of the silo.
优选的,所述推料铲的一端贯穿推料口,所述推料铲的一端位于料仓出料口下方,所述推料铲的另一端位于推料口上方,所述驱动装置驱动推料铲在推料口内做摆动运动。Preferably, one end of the pushing shovel penetrates the pushing opening, one end of the pushing shovel is located below the discharging opening of the silo, the other end of the pushing shovel is located above the pushing opening, and the driving device drives the pushing The shovel swings in the pushing port.
优选的,所述推料铲的截面呈弧形。Preferably, the section of the pushing shovel is arc-shaped.
优选的,所述推料装置还包括固定机构,所述固定机构包括连接杆,所述连接杆的个数为偶数个,所述连接杆的一端与推料铲的侧壁连接,所述连接杆的另一端与第一机台转动连接,所述连接杆相对于料仓对称设置。Preferably, the pushing device further includes a fixing mechanism, the fixing mechanism includes a connecting rod, the number of the connecting rods is an even number, one end of the connecting rod is connected with the side wall of the pushing shovel, and the connecting rod is connected to the side wall of the pushing shovel. The other end of the rod is rotatably connected with the first machine table, and the connecting rod is symmetrically arranged relative to the silo.
优选的,所述固定机构还包括轴承座、轴承和传动轴,所述轴承座位于第一机台的顶壁,所述轴承安装在轴承座内,所述轴承座和轴承的个数分别为两个,所述传动轴位于轴承座之间、且安装在轴承内,所述连接杆的一端通过轴承与第一机台转动连接。Preferably, the fixing mechanism further includes a bearing seat, a bearing and a transmission shaft, the bearing seat is located on the top wall of the first machine table, the bearing is installed in the bearing seat, and the numbers of the bearing seat and the bearing are respectively Two, the transmission shaft is located between the bearing seats and is installed in the bearing, and one end of the connecting rod is rotatably connected to the first machine table through the bearing.
优选的,所述驱动装置包括驱动机构和传动机构;所述驱动机构包括电机;所述传动机构包括偏心调节单元和传动单元,所述偏心调节单元分别与电机和传动单元连接,用以推动推料铲在推料口内做摆动运动。Preferably, the drive device includes a drive mechanism and a transmission mechanism; the drive mechanism includes a motor; the transmission mechanism includes an eccentric adjustment unit and a transmission unit, and the eccentric adjustment unit is respectively connected with the motor and the transmission unit to push the pusher The shovel swings in the pushing port.
优选的,所述偏心调节单元包括偏心座、固定杆、第一螺杆、偏心轴和紧固件,所述偏心座的一侧设有凹槽,所述偏心座的另一侧设有固定杆,所述固定杆的一端与偏心座连接,所述固定杆的另一端与电机连接;Preferably, the eccentric adjusting unit includes an eccentric seat, a fixing rod, a first screw rod, an eccentric shaft and a fastener, one side of the eccentric seat is provided with a groove, and the other side of the eccentric seat is provided with a fixing rod , one end of the fixed rod is connected with the eccentric seat, and the other end of the fixed rod is connected with the motor;
所述偏心轴的一端位于凹槽内,所述偏心轴上设有螺纹孔,所述第一螺杆的一端旋入偏心轴的螺纹孔、并贯穿偏心座,所述第一螺杆的另一端从偏心座的另一端伸出,所述第一螺杆的两端设有紧固件,用以将第一螺杆固定在偏心座上。One end of the eccentric shaft is located in the groove, the eccentric shaft is provided with a threaded hole, one end of the first screw is screwed into the threaded hole of the eccentric shaft, and passes through the eccentric seat, and the other end of the first screw extends from the eccentric seat. The other end of the eccentric seat protrudes, and two ends of the first screw rod are provided with fasteners for fixing the first screw rod on the eccentric seat.
有益效果:通过调节偏心调节单元的偏心量,调整推料铲的推料幅度。Beneficial effects: By adjusting the eccentric amount of the eccentric adjusting unit, the pushing range of the pushing shovel can be adjusted.
优选的,所述紧固件包括挡板和紧固螺母,所述挡板包括第一挡板和第二挡板,所述第一挡板和第二挡板分别位于偏心座的两端,所述第一螺杆的一端穿过第一挡板,所述第一螺杆的另一端穿过第二挡板,所述第一螺杆的两端分别设有锁紧螺母。Preferably, the fastener includes a baffle plate and a fastening nut, the baffle plate includes a first baffle plate and a second baffle plate, and the first baffle plate and the second baffle plate are respectively located at two ends of the eccentric seat, One end of the first screw rod passes through the first baffle plate, the other end of the first screw rod passes through the second baffle plate, and two ends of the first screw rod are respectively provided with locking nuts.
优选的,所述传动单元包括第二螺杆、杆端关节轴承、转轴和锁紧螺母,所述杆端关节轴承的个数为两个,所述杆端关节轴承包括第一杆端关节轴承和第二杆端关节轴承,所述第二螺杆的两端分别设有杆端关节轴承,所述第一杆端关节轴承与偏心轴连接,所述第二杆端关节轴承与推料铲的端部转动连接。Preferably, the transmission unit includes a second screw rod, a rod end joint bearing, a rotating shaft and a lock nut, the number of the rod end joint bearing is two, and the rod end joint bearing includes a first rod end joint bearing and The second rod end joint bearing, the two ends of the second screw rod are respectively provided with rod end joint bearings, the first rod end joint bearing is connected with the eccentric shaft, and the second rod end joint bearing is connected with the end of the pushing shovel. Rotary connection.
优选的,所述玻璃原料加料机还包括冷却装置,所述冷却装置包括第一机台冷却单元;Preferably, the glass raw material feeding machine further includes a cooling device, and the cooling device includes a first machine cooling unit;
所述第一机台呈中空状,所述冷却单元包括第一进水口和第一出水口,所述第一进水口、第一出水口均位于第一机台上。The first machine table is hollow, the cooling unit includes a first water inlet and a first water outlet, and the first water inlet and the first water outlet are both located on the first machine table.
优选的,所述第一进水口上设有第一进水管,所述第一出水口上设有第一出水管。Preferably, the first water inlet is provided with a first water inlet pipe, and the first water outlet is provided with a first water outlet pipe.
优选的,所述冷却装置还包括第二机台冷却单元,所述第二机台呈中空状,所述第二机台冷却单元包括第二进水口和第二出水口,所述第二进水口和第二出水口均位于第二机台上。Preferably, the cooling device further includes a second machine cooling unit, the second machine is hollow, the second machine cooling unit includes a second water inlet and a second water outlet, the second inlet Both the water outlet and the second water outlet are located on the second machine table.
优选的,所述第二进水口上设有第二进水管,所述第二进水口上设有第二出水管。Preferably, the second water inlet is provided with a second water inlet pipe, and the second water inlet is provided with a second water outlet pipe.
优选的,所述冷却装置还包括推料铲冷却单元,所述推料铲冷却单元包括第三进水口和第三出水口,所述推料铲呈中空状,所述第三进水口和第三出水口均位于推料铲上。Preferably, the cooling device further includes a pushing shovel cooling unit, the pushing shovel cooling unit includes a third water inlet and a third water outlet, the pushing shovel is hollow, and the third water inlet and the third water inlet are hollow. The three water outlets are all located on the pusher shovel.
优选的,所述第三进水口上设有第三进水管,所述第三进水口上设有第三出水管。Preferably, the third water inlet is provided with a third water inlet pipe, and the third water inlet is provided with a third water outlet pipe.
有益效果:由于加料机长期处于高温环境中,为降低加料机的整体温度,设置第一机台冷却单元、第二机台冷却单元和推料铲冷却单元。Beneficial effects: Since the feeder has been in a high temperature environment for a long time, in order to reduce the overall temperature of the feeder, a first machine cooling unit, a second machine cooling unit and a pushing shovel cooling unit are provided.
本实用新型的工作原理:偏心调节单元的偏心量调节:松开第一挡板和第二挡板上的螺钉或螺栓,松开第一螺杆两端的锁紧螺母,拉动或转动第一螺杆,调节偏心轴在凹槽内的位置,从而改变偏心量,调整完成后,重新将第一挡板、第二挡板分别固定在偏心座的两端,在第一螺杆两端旋入锁紧螺母,将第一螺杆锁死。The working principle of the utility model: the eccentricity adjustment of the eccentric adjustment unit: loosen the screws or bolts on the first baffle and the second baffle, loosen the locking nuts at both ends of the first screw, pull or rotate the first screw, Adjust the position of the eccentric shaft in the groove to change the eccentric amount. After the adjustment is completed, re-fix the first baffle and the second baffle on the two ends of the eccentric seat, and screw the locking nuts into the two ends of the first screw. , lock the first screw.
推料铲起始和终止位置的调节:转动杆端关节轴承,通过杆端关节轴承增加第二螺杆的长度,从而实现推料铲起始和终止位置的调节。Adjustment of the starting and ending positions of the push shovel: Turn the rod end joint bearing to increase the length of the second screw through the rod end joint bearing, so as to realize the adjustment of the starting and ending positions of the push shovel.
玻璃原料加料机加料:启动减速电机,减速电机输出轴转动,带动偏心调节单元转动,偏心调节单元带动第二螺杆推动推料铲在料仓出料口下方,以连接杆为半径做摆动运动,通过调节偏心调节单元的偏心量,调整推料铲的推料幅度;Glass raw material feeding machine feeding: start the gear motor, the output shaft of the gear motor rotates, and the eccentric adjustment unit is driven to rotate, and the eccentric adjustment unit drives the second screw to push the push shovel under the discharge port of the silo, making swing motion with the connecting rod as the radius, By adjusting the eccentric amount of the eccentric adjustment unit, adjust the pushing range of the pushing shovel;
玻璃原料从料仓的进料口送入,使送入的玻璃原料落在推料铲上方,启动减速电机,带动推料铲朝推料口上方摆动,推料铲摆动后,玻璃原料落在熔窖附近,此时,推料铲朝向玻璃原料摆动,从而将玻璃原料推入熔窖池内,推料铲以连接杆为半径来回摆动,从而将玻璃原料推入熔窖池内。The glass raw material is fed from the feeding port of the silo, so that the fed glass raw material falls on the top of the push shovel, and the deceleration motor is started to drive the push shovel to swing above the push port. After the push shovel swings, the glass raw material falls on Near the melting cellar, at this time, the pushing shovel swings toward the glass raw material, thereby pushing the glass raw material into the melting cellar pool, and the pushing material shovel swings back and forth with the connecting rod as the radius to push the glass raw material into the melting cellar pool.
本实用新型的优点在于:调整偏心调节单元和传动单元,达到调整推料板推料幅度、调节推料铲起始和终止位置的目的,通过调节推料幅度、调节推料铲起始和终止位置,可以调整玻璃原料落在熔窖池内的位置,防止玻璃原料堆落在熔窖池的相同位置,使玻璃原料在熔窖池内分布更均匀,加快玻璃原料的熔化。The advantages of the utility model are: adjusting the eccentric adjusting unit and the transmission unit to achieve the purpose of adjusting the pushing range of the pushing plate and adjusting the starting and ending positions of the pushing shovel. The position of the glass raw material in the melting pit can be adjusted to prevent the glass raw material from being piled in the same position in the melting pit, so that the glass raw material is distributed more evenly in the melting pit, and the melting of the glass raw material is accelerated.
在送料过程中,无需采用输送带将玻璃原料提升到玻璃熔窖入口上方,可以防止玻璃原料附着在输送带上。During the feeding process, there is no need to use the conveyor belt to lift the glass raw material above the entrance of the glass furnace, which can prevent the glass raw material from adhering to the conveyor belt.
附图说明Description of drawings
图1为本实用新型实施例1中玻璃原料加料机的结构示意图;Fig. 1 is the structural representation of the glass raw material feeding machine in the utility model embodiment 1;
图2为本实用新型实施例1中玻璃原料加料机另一视角的结构示意图;Fig. 2 is the structural representation of the glass raw material feeder in another perspective in Example 1 of the utility model;
图3为本实用新型实施例1中玻璃原料加料机中部分结构的侧视图;3 is a side view of a part of the structure of the glass raw material feeder in Example 1 of the utility model;
图4为本实用新型实施例1中玻璃原料加料机中部分结构的侧视图;Fig. 4 is the side view of the partial structure in the glass raw material feeding machine in the utility model embodiment 1;
图5为本实用新型实施例1中固定机构的部分结构示意图;5 is a partial structural schematic diagram of the fixing mechanism in Embodiment 1 of the present utility model;
图6为本实用新型实施例1中偏心调节单元的结构示意图;6 is a schematic structural diagram of an eccentric adjustment unit in Embodiment 1 of the present invention;
图7为本实用新型实施例1中偏心调节单元和传动单元的部分结构示意图;7 is a partial structural schematic diagram of the eccentric adjustment unit and the transmission unit in Embodiment 1 of the present utility model;
图8为本实用新型实施例1中传动单元的结构示意图;8 is a schematic structural diagram of a transmission unit in Embodiment 1 of the present invention;
图9为本实用新型实施例2中玻璃原料加料机的俯视图;Fig. 9 is the top view of the glass raw material feeding machine in the utility model embodiment 2;
图10为本实用新型实施例2中玻璃原料加料机的结构示意图;Fig. 10 is the structural representation of the glass raw material feeding machine in the utility model embodiment 2;
图中:料仓11;第一机台121;第二机台122;推料铲131;轴承座142;传动轴143;连接杆144;减速电机151;隔热板152;偏心座161;固定杆162;第一螺杆163;偏心轴164;挡板165;锁紧螺母166;第二螺杆171;杆端关节轴承172;转轴173;第一进水管191;第一出水管192;第二进水管201;第二出水管202;第三进水管211;第三出水管212。In the figure:
具体实施方式Detailed ways
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the embodiments of the present utility model. Obviously, the described embodiments are Some embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
需要说明的是,在本文中,如若存在第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that, in this document, if there are relational terms such as first and second, etc., it is only used to distinguish one entity or operation from another entity or operation, and does not necessarily require or imply these entities or operations There is no such actual relationship or order between them. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus. Without further limitation, an element qualified by the phrase "comprising a..." does not preclude the presence of additional identical elements in a process, method, article or apparatus that includes the element.
实施例1Example 1
一种玻璃原料加料机,如图1和图2所示,包括料仓11、推料装置和驱动装置;推料装置包括推料铲131,驱动装置与推料铲131连接,玻璃原料从料仓11底端落在推料铲131上,驱动装置驱动推料铲131做摆动运动,用以推动玻璃原料从料仓11底端进入熔窑池。A glass raw material feeding machine, as shown in Figures 1 and 2, includes a
如图3所示,料仓11顶壁开设有进料口,进料口的大小根据实际需要设置,为方便将物料送入料仓11内,进料口的大小与料仓11顶壁的大小相等,料仓11底壁开设出料口,为方便玻璃物料的输送,出料口的大小与料仓11底壁大小相等;As shown in Figure 3, the top wall of the
如图3所示,料仓11呈空心柱状,料仓11由侧壁围合而成,为防止玻璃原料在料仓11内滞留不动,造成先加入的物料后流出,同时更好配合推料铲131,料仓11其中一个侧壁呈倾斜状,使料仓11的截面呈直角梯形;玻璃原料从料仓11进入熔窖池内,为防止玻璃原料对料仓11的磨损,料仓11的材质为耐磨损材质。As shown in Figure 3, the
如图3和图4所示,料仓11固定焊接于机台上,可以防止产生料仓11与机台错位,机台靠近熔窖池设置,机台的截面呈L形,机台包括第一机台121和第二机台122,第一机台121和第二机台122的大小根据实际需要设置,第一机台121的轴线与第二机台122的轴线垂直,第一机台121固定安装在第二机台122的端部,料仓11的一侧固定安装在第一机台121的侧壁,料仓11其呈倾斜状的侧壁与第一机台121相对设置,第二机台122上开设有推料口,推料口与料仓11的出料口对应;As shown in Figures 3 and 4, the
如图3所示,推料装置包括推料铲131和固定机构,推料铲131的截面呈弧形,推料铲131的一端穿过推料口,推料铲131的一端位于料仓11出料口下方,推料铲131的另一端位于料仓11其呈倾斜状的侧壁一侧;推料铲131由钢板焊接而成,延长其在高温环境下运行的时间;As shown in FIG. 3 , the pushing device includes a pushing
如图5所示,固定机构包括轴承座142、轴承、传动轴143和连接杆144,轴承座142固定安装在第一机台121的顶壁,轴承座142的个数为两个,每个轴承座142上均开设轴承孔,轴承孔内均安装轴承,两个轴承座142相对设置,两个轴承分别安装在传动轴143的两端;连接杆144的个数为两个,两个连接杆144分别位于料仓11的两侧,两个连接杆144相对于料仓11对称设置,传动轴143穿过连接杆144的一端,连接杆144的另一端分别与推料铲131的两侧固定连接,使推料铲131以连接杆144为半径、在推料口内做摆动运动;本实施例中轴承为调心滚子轴承。As shown in FIG. 5 , the fixing mechanism includes a
驱动装置包括驱动机构和传动机构,如图2和图4所示,驱动机构包括减速电机151,为增强机台的稳固性和方便更换,减速电机151的底壁安装板固定连接,安装板通过上开设螺纹孔,通过螺栓或螺钉将安装板固定在第二机台122上,为防止熔窑池的热辐射造成减速电机151的故障或减少寿命,减速电机151靠近熔窖池的一侧安装隔热板152,隔热板152内填充保温棉,隔热板152通过焊接或螺栓安装在电机侧壁。The drive device includes a drive mechanism and a transmission mechanism. As shown in Figures 2 and 4, the drive mechanism includes a
传动机构包括偏心调节单元和传动单元;如图6和图7所示,偏心调节单元包括偏心座161、固定杆162、第一螺杆163、偏心轴164、挡板165和锁紧螺母166,偏心座161的一侧设有凹槽,偏心座161的另一侧固定安装固定杆162,固定杆162的具体位置根据实际需要设置,固定杆162与减速电机151的输出轴固定连接;The transmission mechanism includes an eccentric adjustment unit and a transmission unit; as shown in Figures 6 and 7, the eccentric adjustment unit includes an
偏心轴164的一端位于凹槽内,偏心轴164可在凹槽内沿偏心轴164的轴线来回移动,偏心轴164的端部开设有螺纹孔,第一螺杆163的一端旋入偏心轴164的螺纹孔、并贯穿偏心座161,第一螺杆163的另一端从偏心座161的另一端伸出;One end of the
挡板165包括第一挡板165和第二挡板165,第一挡板165的侧壁和第二挡板165的侧壁均开设与第一螺杆163配合的孔,第一挡板165和第二挡板165分别位于偏心座161的两端,第一螺杆163的一端穿过第一挡板165,第一螺杆163的另一端穿过第二挡板165,第一挡板165和第二挡板165开设有贯穿偏心座161的螺纹孔,通过螺栓或螺钉使第一挡板165和第二挡板165固定在偏心座161的两端;The
第一螺杆163的两端分别安装锁紧螺母166,锁紧螺母166分别与第一螺杆163的两端螺纹连接;本实施例中偏心调节单元也可采用现有技术中的偏心调节装置;The two ends of the
为防止偏心轴164移动,偏心座161的侧壁开设螺纹孔,螺纹孔内螺纹安装螺钉或螺栓,螺钉与螺栓抵紧偏心轴164,用以紧固偏心轴164。In order to prevent the
如图8所示,传动单元位于推料铲131端部上方,传动单元包括第二螺杆171、杆端关节轴承172和转轴173,第二螺杆171的两端分别设有外螺纹,杆端关节轴承172的个数为两个,包括第一杆端关节轴承172和第二杆端关节轴承172,杆端关节轴承172的杆端设有内螺纹,杆端关节轴承172的杆端分别与第二螺杆171的端部螺纹连接,为防止杆端关节轴承172的杆端与第二螺杆171之间松动,杆端关节轴承172的杆端与第二螺杆171之间通过螺母锁死,螺螺母安装方式为现有技术,第一杆端关节轴承172的轴承端与偏心轴164连接,通过其连接方式为现有技术,第二杆端关节轴承172的轴承端通过转轴173与推料铲131的端部转动连接。As shown in FIG. 8, the transmission unit is located above the end of the pushing
本实施例的工作原理:The working principle of this embodiment:
偏心调节单元的偏心量调节:松开第一挡板165和第二挡板165上的螺钉或螺栓,松开第一螺杆163两端的锁紧螺母166,拉动或转动第一螺杆163,调节偏心轴164在凹槽内的位置,从而改变偏心量,调整完成后,重新将第一挡板165、第二挡板165分别固定在偏心座161的两端,在第一螺杆163两端旋入锁紧螺母166,将第一螺杆163锁死。Eccentric adjustment of the eccentric adjustment unit: loosen the screws or bolts on the
推料铲131起始和终止位置的调节:转动杆端关节轴承172,通过杆端关节轴承172增加第二螺杆171的长度,从而实现推料铲131起始和终止位置的调节。Adjustment of the starting and ending positions of the ejector shovel 131 : Rotate the rod end
玻璃原料加料机加料:启动减速电机151,减速电机151输出轴转动,带动偏心调节单元转动,偏心调节单元带动第二螺杆171推动推料铲131在料仓11出料口下方,以连接杆144为半径做摆动运动,通过调节偏心调节单元的偏心量,调整推料铲131的推料幅度;Glass raw material feeding machine feeding: start the
玻璃原料从料仓11的进料口送入,使送入的玻璃原料落在推料铲131上方,启动减速电机151,带动推料铲131朝推料口上方摆动,推料铲131摆动后,玻璃原料落在熔窖附近,此时,推料铲131朝向玻璃原料摆动,从而将玻璃原料推入熔窖池内,推料铲131以连接杆144为半径来回摆动,从而将玻璃原料推入熔窖池内。The glass raw material is fed from the feeding port of the
本实施例有益效果:调整偏心调节单元和传动单元,达到调整推料板推料幅度、调节推料铲131起始和终止位置的目的,通过调节推料幅度、调节推料铲131起始和终止位置,可以调整玻璃原料落在熔窖池内的位置,防止玻璃原料堆落在熔窖池的相同位置,使玻璃原料在熔窖池内分布更均匀,加快玻璃原料的熔化。The beneficial effects of this embodiment are as follows: adjusting the eccentric adjusting unit and the transmission unit to achieve the purpose of adjusting the pushing range of the pushing plate and adjusting the starting and ending positions of the pushing
在送料过程中,无需采用输送带将玻璃原料提升到玻璃熔窖入口上方,可以防止玻璃原料附着在输送带上。During the feeding process, there is no need to use the conveyor belt to lift the glass raw material above the entrance of the glass furnace, which can prevent the glass raw material from adhering to the conveyor belt.
实施例2Example 2
本实施例与实施例1的区别之处在于:由于加料机长期处于高温环境中,为降低加料机的整体温度,如图9所示,还包括冷却装置,冷却装置包括第一机台121冷却单元、第二机台122冷却单元和推料铲131冷却单元;The difference between this embodiment and Embodiment 1 is that because the feeder is in a high temperature environment for a long time, in order to reduce the overall temperature of the feeder, as shown in FIG. unit, the cooling unit of the
第一机台121由钢板焊接而成,第一机台121呈中空状,第一机台121冷却单元包括第一进水口、第一出水口、第一进水管191和第一出水管192,第一进水口和第一出水口均开设在第一机台121上,第一进水口位于第一机台121的一侧,第一出水口位于第一机台121的另一侧,第一进水管191与第一进水口连接,第一出水管192与第一出水口连接,冷却水从第一进水管191流入,流经第一机台121后从第一出水管192流出。The first machine table 121 is welded by steel plates, and the first machine table 121 is hollow. The cooling unit of the first machine table 121 includes a first water inlet, a first water outlet, a first
第二机台122由钢板焊接而成,第二机台122呈中空状,第二机台122冷却单元包括第二进水口、第二出水口、第二进水管201和第二出水管202,第二进水口和第二出水口均开设在第二机台122上,第二进水口位于第二机台122的一侧,第二出水口位于第二机台122的另一侧,第二进水管201与第二进水口连接,第二出水管202与第二出水口连接,冷却水从第二进水管201流入后,从第二出水管202流出。The
推料铲131呈中空状,推料铲131冷却单元包括第三进水口、第三出水口、第三进水管211和第三出水管212,第三进水口和第三出水口均开设在推料铲131上,第三进水口位于推料铲131的一侧,第三出水口位于推料铲131的另一侧,第三进水管211与第三进水口连接,第三出水管212与第三出水口连接,冷却水从第三进水管211流入,流经整个推料铲131后,从第三出水管212流出。The pushing
实施例3Example 3
本实施例与实施例1的区别之处在于:为防止加料机在运行过程中出现故障,且大多数故障不能在其工作时排除,需要推料铲131在特定位置停止摆动,然后排查故障,解决问题,本实施例还包括定位停止单元,定位停止单元包括控制器、感应片、感应开关和开关支架,其中控制器、感应片和感应开关为现有技术,感应片、感应开关、减速电机151均与控制器电性连接;The difference between this embodiment and Embodiment 1 is that: in order to prevent the feeder from malfunctioning during operation, and most of the faults cannot be eliminated during its operation, the pushing
开关支架安装在第二机台122上,感应开关固定安装在开关支架上,其安装方式可以为焊接或者通过螺栓将其安装在第二机台122上,感应片固定安装在偏心座161上,当感应片的位置与感应开关对应时,感应开关接收到感应片的信号,感应开关将信号传送至控制器,控制器传送信号至减速电机151,使电机停止转动,减速电机151停止转动,致使推料铲131停止摆动,使推料铲131停止在预设的位置,进行检修。The switch bracket is installed on the second machine table 122, the induction switch is fixedly installed on the switch bracket, and the installation method can be welding or bolts to install it on the second machine table 122, the induction sheet is fixedly installed on the
开关支架和感应片的位置根据实际需要设置,以满足推料铲131在特定的位置停止摆动。The positions of the switch bracket and the induction sheet are set according to actual needs, so that the pushing
以上实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本实用新型各实施例技术方案的精神和范围。The above embodiments are only used to illustrate the technical solutions of the present utility model, but not to limit them; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be used for the foregoing implementations. The technical solutions described in the examples are modified, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
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