Robot balance cylinder round pin axle assembly and disassembly tools
Technical Field
The utility model relates to a balanced jar round pin axle assembly and disassembly tools of robot belongs to round pin axle assembly and disassembly tools technical field.
Background
Robots have become a modern industry trend to replace people performing certain long-time operations that are tedious, frequent and repetitive, or operating in dangerous, harsh environments. In the use process of the robot, along with the increase of the operation time, the mechanical performance of each part mechanism and parts of the balancer is degraded or damaged due to the influence of friction, corrosion, abrasion, vibration, impact, collision and other factors, so that the fault treatment is particularly important besides daily maintenance and professional maintenance, and the method is the key for ensuring the normal production and good performance of the robot. At present, most of the robot maintenance service in China is completed by technical personnel of professional organizations, the relative maintenance cost is high, and the robot maintenance service cannot arrive at the site in time to implement maintenance. Therefore, a certain robot emergency maintenance and repair skill is mastered, the repair time is shortened by timely judging and processing sudden faults, the repair quality is ensured, and the safety production is guaranteed, so that the method is very necessary for users.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a balanced jar of robot round pin axle assembly and disassembly tools to the not enough of existence among the prior art, reduce round pin axle dismouting intensity of labour, shorten the dismouting time, improve work efficiency.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a robot balance cylinder pin shaft dismounting tool comprises a screw mounting and adjusting device and an impact stress device, wherein the screw mounting and adjusting device comprises a connecting bolt and a bolt connector, the connecting bolt is a stud bolt matched with a bolt hole in a balance cylinder pin shaft, one end of the connecting bolt is connected with the balance cylinder pin shaft, the other end of the connecting bolt is connected with the bolt connector, and the other end of the bolt connector is connected with the impact stress device; the impact stress device comprises a sliding rod and a main impact shaft sleeved on the sliding rod, and the main impact shaft can freely slide on the sliding rod; one end of the sliding rod is connected with the bolt connector.
Furthermore, the impact stress device further comprises an auxiliary impact shaft, the auxiliary impact shaft is located behind the main impact shaft and sleeved on the sliding rod, and the auxiliary impact shaft can freely slide on the sliding rod.
Furthermore, the outer surface of the sliding rod is provided with threads, the sliding rod is provided with an adjusting nut matched with the threads of the sliding rod, the main impact shaft and the auxiliary impact shaft are always positioned between the adjusting nut and the bolt connector, and the positions of the main impact shaft and the auxiliary impact shaft on the sliding rod are adjusted by rotating the adjusting nut, so that the strokes of the main impact shaft and the auxiliary impact shaft are conveniently adjusted.
Furthermore, an impact baffle is respectively arranged between the bolt connector and the main impact shaft, between the main impact shaft and the auxiliary impact shaft, and between the main impact shaft or the auxiliary impact shaft and the adjusting nut, and the impact baffles are all sleeved on the sliding rod.
Further, the main impact shaft and the auxiliary impact shaft have different weights, and the weight of the main impact shaft is smaller than that of the auxiliary impact shaft.
Furthermore, a rotating handle is vertically arranged in the middle of the connecting bolt, so that the connecting bolt can be conveniently rotated and fixed with the pin shaft.
Furthermore, the main impact shaft and the auxiliary impact shaft can be manufactured by self-processing or can be manufactured by cutting steel pipes.
The robot balance cylinder pin shaft dismounting tool has the following working principle:
when the device is used, one end of a connecting bolt is fastened on a pin shaft of the balance cylinder, the other end of the connecting bolt is fastened on a bolt connector, an impact baffle plate and a main impact shaft are sequentially installed on a sliding rod, an adjusting nut is screwed into the sliding rod for fixing, the main impact shaft is manually moved to collide with the impact baffle plate to push the bolt connector to apply force to the pin shaft of the balance cylinder, and the pin shaft of the balance cylinder is pushed into the pin hole; when the balance cylinder pin shaft needs to be detached, the bolt connector is horizontally aligned to the balance cylinder pin shaft in the pin hole from the other side of the pin hole, then the main impact shaft is manually moved to collide with the impact baffle to push the bolt connector to apply force to the balance cylinder pin shaft, and the balance cylinder pin shaft is separated from the pin hole, so that the aim of detaching the balance cylinder pin shaft is fulfilled.
Compared with the prior art, the technical scheme has the following beneficial effects:
1. the utility model discloses a screw rod installation adjusting device and impact atress device, simple structure, the preparation of easy processing, installation convenient to use, material spare part selection does not have too many limitations, realizes easily.
2. The utility model discloses utilize stud to connect balance cylinder round pin axle and bolted connection ware and main impact shaft and the design of supplementary impact shaft, improved the suitability of instrument, can satisfy the dismouting work of multiple round pin axle.
3. The utility model discloses a slide bar outside is equipped with the screw thread, can conveniently pass through adjusting nut to change the stroke of main impact shaft and supplementary impact shaft, change the atress size with this, satisfy the round pin axle dismouting of different atress requirements.
Drawings
Fig. 1 is a schematic structural diagram of the robot balancing cylinder pin dismounting tool in embodiment 1.
Fig. 2 is a schematic structural diagram of the robot balancing cylinder pin dismounting tool in embodiment 2.
Reference numerals: 1-balance cylinder pin shaft, 2-connecting bolt, 3-rotating handle, 4-bolt connector, 5-sliding rod, 6-main impact shaft, 7-adjusting nut, 8-auxiliary impact shaft and 10-impact baffle.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and examples, but the present invention is not limited to the examples. The specific experimental conditions and methods not indicated in the following examples are generally conventional means well known to those skilled in the art.
Example 1:
a robot balance cylinder pin shaft dismounting tool comprises a screw mounting and adjusting device and an impact stress device, wherein the screw mounting and adjusting device comprises a connecting bolt 2 and a bolt connector 4, the connecting bolt 2 is a stud bolt matched with a bolt hole in a balance cylinder pin shaft 1, one end of the connecting bolt 2 is connected with the balance cylinder pin shaft 1, the other end of the connecting bolt 2 is connected with the bolt connector 4, and the other end of the bolt connector 4 is connected with the impact stress device; the impact stress device comprises a sliding rod 5 and a main impact shaft 6 sleeved on the sliding rod 5, and the main impact shaft 6 can freely slide on the sliding rod; one end of the sliding rod 5 is connected with the bolt connector 4; the outer surface of the sliding rod 5 is provided with threads, the sliding rod 5 is provided with an adjusting nut 7 matched with the threads of the sliding rod 5, and the main impact shaft 6 is always positioned between the adjusting nut 7 and the bolt connector 4; an impact baffle 10 is respectively arranged between the bolt connector 4 and the main impact shaft 6 and between the main impact shaft 6 and the adjusting nut 7, and the impact baffles 10 are all sleeved on the sliding rod 5; and a rotating handle 3 is vertically arranged in the middle of the connecting bolt 2.
When the device is used, one end of a connecting bolt 2 is fastened to a balance cylinder pin shaft 1, the other end of the connecting bolt 2 is fastened to a bolt connector 4, an impact baffle plate 10 and a main impact shaft 6 are sequentially installed on a sliding rod 5, an adjusting nut 7 is screwed into the sliding rod 5 for fixing, the main impact shaft 6 is manually moved to collide with the impact baffle plate 10 to push the bolt connector 4 to apply force to the balance cylinder pin shaft 1, and the balance cylinder pin shaft 1 is pushed into a pin hole; when the balance cylinder pin shaft 1 needs to be dismounted, the bolt connector 4 is horizontally aligned to the balance cylinder pin shaft 1 in the pin hole from the other side of the pin hole, then the main impact shaft 6 is manually moved to collide with the impact baffle plate 10 to push the bolt connector 4 to apply force to the balance cylinder pin shaft 1, so that the balance cylinder pin shaft 1 is separated from the pin hole, and the purpose of dismounting the balance cylinder pin shaft 1 is achieved.
Example 2:
the utility model provides a balanced jar round pin axle assembly and disassembly tools of robot which characterized in that: the device comprises a screw installation and adjustment device and an impact stress device, wherein the screw installation and adjustment device comprises a connecting bolt 2 and a bolt connector 4, the connecting bolt 2 is a stud bolt matched with a bolt hole on a balance cylinder pin shaft 1, one end of the connecting bolt 2 is connected with the balance cylinder pin shaft 1, the other end of the connecting bolt 2 is connected with the bolt connector 4, and the other end of the bolt connector 4 is connected with the impact stress device; the impact stress device comprises a sliding rod 5 and a main impact shaft 6 sleeved on the sliding rod 5, and the main impact shaft 6 can freely slide on the sliding rod; one end of the sliding rod 5 is welded with the bolt connector 4; the impact stress device further comprises an auxiliary impact shaft 8, the auxiliary impact shaft 8 is positioned behind the main impact shaft 6 and sleeved on the sliding rod 5, and the auxiliary impact shaft 8 can freely slide on the sliding rod 5; the outer surface of the sliding rod 5 is provided with threads, the sliding rod 5 is provided with an adjusting nut 7 matched with the threads of the sliding rod 5, and the main impact shaft 6 and the auxiliary impact shaft 8 are always positioned between the adjusting nut 7 and the bolt connector 4; an impact baffle plate 10 is respectively arranged between the bolt connector 4 and the main impact shaft 6, between the main impact shaft 6 and the auxiliary impact shaft 8, and between the main impact shaft 6 or the auxiliary impact shaft 8 and the adjusting nut 7, and the impact baffle plates 10 are all sleeved on the sliding rod 5; the method is characterized in that: the main impact shaft 6 and the auxiliary impact shaft 8 have different weights, and the weight of the main impact shaft 6 is smaller than that of the auxiliary impact shaft 8; and a rotating handle 3 is vertically arranged in the middle of the connecting bolt 2 and is welded with the connecting bolt.
When the device is used, one end of a connecting bolt 2 is fastened on a balance cylinder pin shaft 1, the other end of the connecting bolt 2 is fastened on a bolt connector 4, an impact baffle 10, a main impact shaft 6 and an auxiliary impact shaft 8 are arranged on a sliding rod 5, and an adjusting nut 7 is screwed into the sliding rod 5 for fixing; according to actual conditions, when the balance cylinder pin shaft 1 is subjected to small stress or is precisely installed, the auxiliary impact shaft 9 is detached, and the main impact shaft 6 is directly and manually moved to collide the impact baffle 10 to apply force to the balance cylinder pin shaft 1; when the balance cylinder pin shaft 1 is stressed greatly, the auxiliary impact shaft 8 is moved manually and the main impact shaft 6 applies force together to push the bolt connector 4 to apply force to the balance cylinder pin shaft 1, and the balance cylinder pin shaft 1 is pushed into the pin hole; when the balance cylinder pin shaft 1 needs to be dismounted, the bolt connector 4 is horizontally aligned to the balance cylinder pin shaft 1 in the pin hole from the other side of the pin hole, then the auxiliary impact shaft 8 and the main impact shaft 6 are manually moved to jointly apply force to push the bolt connector 4 to apply force to the balance cylinder pin shaft 1, so that the balance cylinder pin shaft 1 is separated from the pin hole, and the purpose of dismounting the balance cylinder pin shaft 1 is achieved.
The present invention is not limited to the above-described embodiments, and those skilled in the art can make equivalent modifications or substitutions without departing from the spirit of the present invention, and such equivalent modifications or substitutions are included in the scope defined by the claims of the present application.