CN210995878U - Automatic coiling equipment of aluminum foil rolling mill - Google Patents
Automatic coiling equipment of aluminum foil rolling mill Download PDFInfo
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- CN210995878U CN210995878U CN201921442272.1U CN201921442272U CN210995878U CN 210995878 U CN210995878 U CN 210995878U CN 201921442272 U CN201921442272 U CN 201921442272U CN 210995878 U CN210995878 U CN 210995878U
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Abstract
An automatic coiling device of an aluminum foil rolling mill comprises a frame, wheels, a first lifting rod, a first lifting frame, a first rotary roller, a second lifting rod, a second cross rod, a second lug, a second rotary roller, a second connecting rod, a cushion block, a third lifting rod, a third cross rod, a third upper lug, a third side lug, a protective roller, a third rotary roller, a third connecting rod, a rail, a traveling frame connecting rod, a proximity switch, a coil diameter measuring sensor and a distance sensor; the utility model discloses a computer control is rolled up automatically regulated with the aluminium to setting for the height, can be quick with the height of decoiler conical head calibrate, accommodation process is convenient rapidly, promotes the loading efficiency to the aluminium book. The aluminum coil structure with different coil diameters of the frame is placed on the trolley and can be limited and fixed with the trolley, the application range of the coil diameter of the aluminum coil is large, and the device is flexible to use.
Description
Technical Field
The utility model relates to an aluminium foil mill equipment field, especially an automatic equipment of rolling up of aluminium foil mill.
Background
The aluminum foil is a hot stamping material which is directly rolled into a sheet by using metal aluminum, and the hot stamping effect of the aluminum foil is similar to that of pure silver foil hot stamping, so the aluminum foil is also called false silver foil. Because the aluminum has soft texture, good ductility and silvery white luster, if the rolled sheet is pasted on offset paper by sodium silicate and other substances to prepare an aluminum foil sheet, the aluminum foil sheet can be printed. However, the aluminum foil is easily oxidized and darkened in color, and the aluminum foil is faded by friction, touch and the like, so that the aluminum foil is not suitable for hot stamping of book covers and periodical covers which are stored for a long time. The rolling mill is equipment for realizing the metal rolling process, generally refers to equipment for completing the whole process of rolled material production, and after an aluminum foil is subjected to the rolling action of the rolling mill, the aluminum foil with lower thinness is formed.
In the process that the aluminum foil is acted by the rolling mill, the aluminum coil needs to be coiled firstly, the carrying trolley of the aluminum coil runs on the rail to convey the aluminum coil, then the aluminum coil and the uncoiler are calibrated, and the aluminum coil is loaded on the conical head of the uncoiler, so that the subsequent process of uncoiling the aluminum coil can be realized. In the loading process of the existing aluminum coil, the coil diameters of the aluminum coil are different, the carrying trolley can not directly align the aluminum coil with the conical head of the uncoiler, and the loading process can be realized only after the aluminum coil is manually adjusted in height for multiple times. If the precision calibration degree is low, the result that loading can not be realized is easily generated, the aluminum coil is easily collided and damaged, the loading efficiency is low in the process of manual calibration, and the overall production efficiency is reduced.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem of the existence, the utility model discloses an automatic equipment of rolling up of aluminium foil rolling mill, its concrete technical scheme as follows: an automatic coiling device of an aluminum foil rolling mill comprises a frame, wheels, a first lifting rod, a first lifting frame, a first rotary roller, a second lifting rod, a second cross rod, a second lug, a second rotary roller, a second connecting rod, a cushion block, a third lifting rod, a third cross rod, a third upper lug, a third side lug, a protective roller, a third rotary roller, a third connecting rod, a rail, a traveling frame connecting rod, a proximity switch, a coil diameter measuring sensor and a distance sensor;
the frame is of a square plate-shaped structure; the wheels are arranged at four corners of the bottom end of the frame, and the wheels and the frame rotate through bearings; the number of the first lifting rods is two, the first lifting rods are respectively arranged at two ends of the center of the frame and symmetrically arranged, each first lifting rod is vertically and fixedly connected with the upper surface of the frame, and the bottom end of each first lifting rod extends out of the frame; the first lifting frames are arranged at the bottom ends of the first lifting rods, and the bottom end of each first lifting rod is vertically fixed with the two ends of each first lifting frame; the number of the first rotating rollers is two, the first rotating rollers are arranged in the first lifting frame, and two ends of each first rotating roller are rotated with the first lifting frame through bearings;
the second lifting rods are arranged on the upper surface of the frame and are arranged on two sides of the first lifting rod, the number of the second lifting rods is four, and each second lifting rod is vertically and fixedly connected with the frame; the second cross rods are transversely arranged at the top ends of the second lifting rods and symmetrically arranged; the second lug is arranged at two ends of the upper surface of the second cross rod and is fixedly connected with the second cross rod to form an integrated structure; the second rotating roller is arranged above the second cross rod, and two ends of the second rotating roller rotate with the second convex block through bearings; the second connecting rod is arranged at the bottom end of the second cross rod, and two ends of the second connecting rod are fixedly connected with the second cross rods on two sides respectively;
the cushion blocks are arranged on the upper surface of the frame and on two sides of the second lifting rod, and are arranged in the same direction as the frame and fixedly connected with the frame; the third lifting rods are arranged on the upper surfaces of the cushion blocks, the number of the cushion blocks arranged on each side is two, and each third lifting rod is vertically and fixedly connected with the cushion block; the third cross rods are arranged at the top ends of the third lifting rods and are symmetrically arranged; the third upper convex block is arranged on the top surface of the third cross rod and is vertically and fixedly connected with the third cross rod to form an integrated structure; the protection roller is arranged at the top end of the third cross rod, and two ends of the protection roller rotate with the third upper convex blocks through bearings; the third side bump is arranged on the side edge of the third cross rod and is vertically and fixedly connected with the third cross rod to form an integrated structure; the third rotating roller is arranged on one side of the third cross rod, and two ends of the third rotating roller are rotated with the third side bump through bearings; the third connecting rods are arranged at the bottom ends of the third cross rods, and one end of each third connecting rod is fixedly connected with the bottom end of the third cross rod on one side;
the rails are symmetrically arranged, the wheels are clamped at the top ends of the rails at two sides, and the frame realizes parallel movement through the wheels; the travelling frames are arranged on the top surface of the track in a crossing manner, the number of the travelling frames is two, the travelling frames are symmetrically arranged, and the travelling frame connecting rods are arranged at the top ends of the travelling frames on the two sides; the proximity switch is arranged on the inner side of the travelling frame at one end and is fixed with the travelling frame through a fastener; the roll diameter measuring sensor is arranged on the bottom surface of the travelling frame connecting rod and is fixed with the travelling frame connecting rod through a fastener; the distance sensor is arranged at one side of the bottom end of the travelling frame.
Furthermore, the first lifting frame is of a structure shaped like a Chinese character 'ri', and the first rotating rollers are symmetrically arranged on two sides of the first lifting frame.
Furthermore, the second connecting rod is of a U-shaped structure, and the setting height of the bottom end of the second connecting rod is equal to the setting height of the first lifting frame.
Furthermore, the third connecting rod is of a U-shaped structure, and the setting height of the bottom end of the third connecting rod is equal to the setting height of the first lifting frame.
Furthermore, the first lifting rod, the second lifting rod and the third lifting rod are all one of a hydraulic lifting rod or a pneumatic lifting rod.
Further, the lengths of the first lifting rod, the second lifting rod and the third lifting rod are set in a descending trend.
Further, the diameters of the second rotating roller and the third rotating roller are the same and are larger than the diameter of the first rotating roller.
Further, the travelling rack is in an -shaped structure.
Further, the fastener is one or more of a rivet, an expansion screw, a bolt, a nut, a screw, and a self-tapping screw.
The utility model has the advantages that:
the utility model discloses an improve the form of aluminium book carrying trolley, be the form of liftable with the frame design of dolly, the in-process of transporting the aluminium book can highly adjust the center of aluminium book, through computer control automatically regulated to setting for the height, can be quick with highly calibrating of decoiler conical head, accommodation process is convenient rapidly, promotes the loading efficiency of rolling up the aluminium, has improved the production efficiency of device production line.
The utility model discloses be three section formula elevation structure with the frame design, the aluminium of footpath size is rolled up to the difference is rolled up the structure and is placed on the dolly, all can with the dolly spacing fixed, it is big to roll up the application scope in footpath to the going up of aluminium book, the device uses in a flexible way.
Drawings
Fig. 1 is a schematic view of the overall appearance structure of the present invention.
Fig. 2 is a schematic view of the structure of the frame of the present invention.
Fig. 3 is a schematic structural view of the first lifting frame of the present invention.
Fig. 4 is a schematic side view of the frame of the present invention.
Figure 5 is a schematic cross-sectional view of figure 3 of the present invention.
Fig. 6 is a schematic diagram of the calculation of the R value of the present invention.
List of reference numerals: the device comprises a frame 1, wheels 2, a first lifting rod 3, a first lifting frame 4, a first rotating roller 5, a second lifting rod 6, a second cross rod 7, a second bump 8, a second rotating roller 9, a second connecting rod 10, a cushion block 11, a third lifting rod 12, a third cross rod 13, a third upper bump 14, a third side bump 15, a protective roller 16, a third rotating roller 17, a third connecting rod 18, a track 19, a travelling frame 20, a travelling frame connecting rod 21, a proximity switch 22, a coil diameter measuring sensor 23 and a distance sensor 24.
Detailed Description
For making the technical scheme of the utility model clear more clearly and definitely, it is right to combine the drawing below the utility model discloses further describe, any is right the utility model discloses technical scheme's technical characteristic carries out the scheme that equivalent replacement and conventional reasoning reachs and all falls into the utility model discloses protection scope. The fixed connection, the fixed arrangement and the fixed structure mentioned in the embodiment are known technologies known to those skilled in the art, such as gluing, welding, screwing, bolt-nut connection, riveting and the like.
The proximity switch 22, the roll diameter measuring sensor 23 and the distance sensor 24 mentioned in the present embodiment are prior art, and are already used in various mechanical fields, and for the known technology well known to those skilled in the art, the present invention does not need to describe the principle again.
The automatic winding equipment of the aluminum foil rolling mill comprises a frame, wheels, a first lifting rod, a first lifting frame, a first rotating roller, a second lifting rod, a second cross rod, a second lug, a second rotating roller, a second connecting rod, a cushion block, a third lifting rod, a third cross rod, a third upper lug, a third side lug, a protective roller, a third rotating roller, a third connecting rod, a track, a traveling frame connecting rod, a proximity switch, a winding diameter measuring sensor and a distance sensor, wherein the first lifting rod is arranged on the frame;
the frame is of a square plate-shaped structure; the wheels are arranged at four corners of the bottom end of the frame, and the wheels and the frame rotate through bearings; the number of the first lifting rods is two, the first lifting rods are respectively arranged at two ends of the center of the frame and symmetrically arranged, each first lifting rod is vertically and fixedly connected with the upper surface of the frame, and the bottom end of each first lifting rod extends out of the frame; the first lifting frames are arranged at the bottom ends of the first lifting rods, and the bottom end of each first lifting rod is vertically fixed with the two ends of each first lifting frame; the number of the first rotating rollers is two, the first rotating rollers are arranged in the first lifting frame, and two ends of each first rotating roller are rotated with the first lifting frame through bearings;
the second lifting rods are arranged on the upper surface of the frame and are arranged on two sides of the first lifting rod, the number of the second lifting rods is four, and each second lifting rod is vertically and fixedly connected with the frame; the second cross rods are transversely arranged at the top ends of the second lifting rods and symmetrically arranged; the second lug is arranged at two ends of the upper surface of the second cross rod and is fixedly connected with the second cross rod to form an integrated structure; the second rotating roller is arranged above the second cross rod, and two ends of the second rotating roller rotate with the second convex block through bearings; the second connecting rod is arranged at the bottom end of the second cross rod, and two ends of the second connecting rod are fixedly connected with the second cross rods on two sides respectively;
the cushion blocks are arranged on the upper surface of the frame and on two sides of the second lifting rod, and are arranged in the same direction as the frame and fixedly connected with the frame; the third lifting rods are arranged on the upper surfaces of the cushion blocks, the number of the cushion blocks arranged on each side is two, and each third lifting rod is vertically and fixedly connected with the cushion block; the third cross rods are arranged at the top ends of the third lifting rods and are symmetrically arranged; the third upper convex block is arranged on the top surface of the third cross rod and is vertically and fixedly connected with the third cross rod to form an integrated structure; the protection roller is arranged at the top end of the third cross rod, and two ends of the protection roller rotate with the third upper convex blocks through bearings; the third side bump is arranged on the side edge of the third cross rod and is vertically and fixedly connected with the third cross rod to form an integrated structure; the third rotating roller is arranged on one side of the third cross rod, and two ends of the third rotating roller are rotated with the third side bump through bearings; the third connecting rods are arranged at the bottom ends of the third cross rods, and one end of each third connecting rod is fixedly connected with the bottom end of the third cross rod on one side;
the rails are symmetrically arranged, the wheels are clamped at the top ends of the rails at two sides, and the frame realizes parallel movement through the wheels; the travelling frames are arranged on the top surface of the track in a crossing manner, the number of the travelling frames is two, the travelling frames are symmetrically arranged, and the travelling frame connecting rods are arranged at the top ends of the travelling frames on the two sides; the proximity switch is arranged on the inner side of the travelling frame at one end and is fixed with the travelling frame through a fastener; the roll diameter measuring sensor is arranged on the bottom surface of the travelling frame connecting rod and is fixed with the travelling frame connecting rod through a fastener; the distance sensor is arranged at one side of the bottom end of the travelling frame.
Furthermore, the first lifting frame is of a structure shaped like a Chinese character 'ri', and the first rotating rollers are symmetrically arranged on two sides of the first lifting frame.
Furthermore, the second connecting rod is of a U-shaped structure, and the setting height of the bottom end of the second connecting rod is equal to the setting height of the first lifting frame.
Furthermore, the third connecting rod is of a U-shaped structure, and the setting height of the bottom end of the third connecting rod is equal to the setting height of the first lifting frame.
Furthermore, the first lifting rod, the second lifting rod and the third lifting rod are all one of a hydraulic lifting rod or a pneumatic lifting rod.
Further, the lengths of the first lifting rod, the second lifting rod and the third lifting rod are set in a descending trend.
Further, the diameters of the second rotating roller and the third rotating roller are the same and are larger than the diameter of the first rotating roller.
Further, the travelling rack is in an -shaped structure.
Further, the fastener is one or more of a rivet, an expansion screw, a bolt, a nut, a screw, and a self-tapping screw.
The utility model discloses a theory of use is:
1. the first lifting rod, the second lifting rod and the third lifting rod are lowered to the lowest point; and calculating and recording data.
(1) Measuring relevant data and recording the known data to a computer as parameters for storage:
1) roll core spacing d between two second rotating rolls1。
2) The diameter r of the second roller.
3) Roller core distance d between the second roller and the third roller2。
4) The second roller has a roller core angle α with the third roller.
(2) And calculating the roll diameter R when the aluminum foil roll simultaneously contacts the second rotating roll and the third rotating roll, and recording the R into a computer.
x=(sinα*d2/2+d1/2)/cosα
Bringing x into: (R + R)2=(d1/2)2+x2And calculating the R value.
(3) And recording the set height H of the aluminum winding core and the distance sensor into a computer.
2. The carriage carrier aluminum coil is transversely conveyed on the track in a memorable manner, when the carriage moves to the position close to the switch, the carriage stops moving, the coil diameter measuring sensor measures the coil diameter of the aluminum coil, and the coil diameter R' value is uploaded to a computer.
3. The computer compares the roll diameters R' and acts.
(1) If R' is ≧ R, the distance sensor measures the distance H between the top surface of the aluminum coil and the distance sensor1The computer controls the third lifting rod to rise by a certain height, and the rising height is equal to H1+R-H。
(2) If R > R' > d1In the meantime, the distance sensor measures the distance H between the top surface of the aluminum coil and the distance sensor2The computer controls the second lifting rod to rise by a certain height, and the rising height is equal to H2+R-H。
(3) E.g. d1When the distance is more than or equal to R', the distance sensor measures the distance H between the top surface of the aluminum coil and the distance sensor3The computer controls the first lifting rod to rise by a certain height, and the rising height is equal to H3+R-H。
4. When the aluminum coil rises to a set height, the frame continues to advance, and the aluminum coil automatically aligns to the conical head of the uncoiler, so that the coiling process of the aluminum coil is realized.
The utility model has the advantages that:
the utility model discloses an improve the form of aluminium book carrying trolley, be the form of liftable with the frame design of dolly, the in-process of transporting the aluminium book can highly adjust the center of aluminium book, through computer control automatically regulated to setting for the height, can be quick with highly calibrating of decoiler conical head, accommodation process is convenient rapidly, promotes the loading efficiency of rolling up the aluminium, has improved the production efficiency of device production line.
The utility model discloses be three section formula elevation structure with the frame design, the aluminium of footpath size is rolled up to the difference is rolled up the structure and is placed on the dolly, all can with the dolly spacing fixed, it is big to roll up the application scope in footpath to the going up of aluminium book, the device uses in a flexible way.
Claims (9)
1. An automatic coiling device of an aluminum foil rolling mill is characterized by comprising a frame, wheels, a first lifting rod, a first lifting frame, a first rotating roller, a second lifting rod, a second cross rod, a second lug, a second rotating roller, a second connecting rod, a cushion block, a third lifting rod, a third cross rod, a third upper lug, a third side lug, a protective roller, a third rotating roller, a third connecting rod, a track, a traveling frame connecting rod, a proximity switch, a coil diameter measuring sensor and a distance sensor;
the frame is of a square plate-shaped structure; the wheels are arranged at four corners of the bottom end of the frame, and the wheels and the frame rotate through bearings; the number of the first lifting rods is two, the first lifting rods are respectively arranged at two ends of the center of the frame and symmetrically arranged, each first lifting rod is vertically and fixedly connected with the upper surface of the frame, and the bottom end of each first lifting rod extends out of the frame; the first lifting frames are arranged at the bottom ends of the first lifting rods, and the bottom end of each first lifting rod is vertically fixed with the two ends of each first lifting frame; the number of the first rotating rollers is two, the first rotating rollers are arranged in the first lifting frame, and two ends of each first rotating roller are rotated with the first lifting frame through bearings;
the second lifting rods are arranged on the upper surface of the frame and are arranged on two sides of the first lifting rod, the number of the second lifting rods is four, and each second lifting rod is vertically and fixedly connected with the frame; the second cross rods are transversely arranged at the top ends of the second lifting rods and symmetrically arranged; the second lug is arranged at two ends of the upper surface of the second cross rod and is fixedly connected with the second cross rod to form an integrated structure; the second rotating roller is arranged above the second cross rod, and two ends of the second rotating roller rotate with the second convex block through bearings; the second connecting rod is arranged at the bottom end of the second cross rod, and two ends of the second connecting rod are fixedly connected with the second cross rods on two sides respectively;
the cushion blocks are arranged on the upper surface of the frame and on two sides of the second lifting rod, and are arranged in the same direction as the frame and fixedly connected with the frame; the third lifting rods are arranged on the upper surfaces of the cushion blocks, the number of the cushion blocks arranged on each side is two, and each third lifting rod is vertically and fixedly connected with the cushion block; the third cross rods are arranged at the top ends of the third lifting rods and are symmetrically arranged; the third upper convex block is arranged on the top surface of the third cross rod and is vertically and fixedly connected with the third cross rod to form an integrated structure; the protection roller is arranged at the top end of the third cross rod, and two ends of the protection roller rotate with the third upper convex blocks through bearings; the third side bump is arranged on the side edge of the third cross rod and is vertically and fixedly connected with the third cross rod to form an integrated structure; the third rotating roller is arranged on one side of the third cross rod, and two ends of the third rotating roller are rotated with the third side bump through bearings; the third connecting rods are arranged at the bottom ends of the third cross rods, and one end of each third connecting rod is fixedly connected with the bottom end of the third cross rod on one side;
the rails are symmetrically arranged, the wheels are clamped at the top ends of the rails at two sides, and the frame realizes parallel movement through the wheels; the travelling frames are arranged on the top surface of the track in a crossing manner, the number of the travelling frames is two, the travelling frames are symmetrically arranged, and the travelling frame connecting rods are arranged at the top ends of the travelling frames on the two sides; the proximity switch is arranged on the inner side of the travelling frame at one end and is fixed with the travelling frame through a fastener; the roll diameter measuring sensor is arranged on the bottom surface of the travelling frame connecting rod and is fixed with the travelling frame connecting rod through a fastener; the distance sensor is arranged at one side of the bottom end of the travelling frame.
2. The automatic winding device of an aluminum foil rolling mill according to claim 1, wherein the first lifting frame is of a structure like a Chinese character ri, and the first rotating rollers are symmetrically arranged on two sides of the first lifting frame.
3. The automatic winding device of an aluminum foil rolling mill as claimed in claim 1, wherein the second connecting rod is of a U-shaped structure, and the setting height of the bottom end of the second connecting rod is equal to the setting height of the first lifting frame.
4. The automatic winding device of an aluminum foil rolling mill as claimed in claim 1, wherein the third connecting rod is of a U-shaped structure, and the setting height of the bottom end of the third connecting rod is equal to the setting height of the first lifting frame.
5. The automatic winding device of an aluminum foil rolling mill according to claim 1, wherein the first lifting rod, the second lifting rod and the third lifting rod are one of hydraulic lifting rods or pneumatic lifting rods.
6. The automatic winding device of aluminum foil mill as claimed in claim 1, wherein the lengths of the first lifting rod, the second lifting rod and the third lifting rod are set in a descending trend.
7. The automatic winding device of aluminum foil mill according to claim 1, wherein the diameter of the second roller is the same as that of the third roller and is larger than that of the first roller.
8. The automatic winding device of aluminum foil mill as claimed in claim 1, wherein said row frame is in the form of .
9. The automatic winding apparatus of aluminum foil mill according to claim 1, wherein the fastening member is one or more of a rivet, an expansion screw, a bolt, a nut, a screw, and a tapping screw.
Priority Applications (1)
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CN201921442272.1U CN210995878U (en) | 2019-09-02 | 2019-09-02 | Automatic coiling equipment of aluminum foil rolling mill |
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CN201921442272.1U CN210995878U (en) | 2019-09-02 | 2019-09-02 | Automatic coiling equipment of aluminum foil rolling mill |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110681720A (en) * | 2019-09-02 | 2020-01-14 | 镇江市宏业科技有限公司 | Automatic coiling equipment of aluminum foil rolling mill |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110681720A (en) * | 2019-09-02 | 2020-01-14 | 镇江市宏业科技有限公司 | Automatic coiling equipment of aluminum foil rolling mill |
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