CN210988090U

CN210988090U - Integrated bean jelly processing machine

Info

Publication number: CN210988090U
Application number: CN201922154180.XU
Authority: CN
Inventors: 张洪军; 王磊; 林子阮; 宋金秋
Original assignee: Lingnan Normal University
Current assignee: Lingnan Normal University
Priority date: 2019-12-04
Filing date: 2019-12-04
Publication date: 2020-07-14
Anticipated expiration: 2029-12-04

Abstract

The utility model relates to a food processing machinery equipment field, more specifically relates to an integration bean jelly processing machine. The processing machine comprises a shell, and a feeding mechanism, a mixing and stirring mechanism, a water boiling mechanism, a stirring and heating mechanism, a cooling and forming mechanism and a cutting and discharging mechanism which are arranged on the shell, wherein the feeding mechanism is respectively communicated with the mixing and stirring mechanism and the water boiling mechanism; the material enters from the feeding mechanism, and finally the finished product is output from the cutting and discharging mechanism. In addition, each mechanism is also connected with a controller for centralized control, the controller is used for centralized control, and the mechanisms are matched to operate, so that the production efficiency of the bean jelly is improved, and the bean jelly preparation is more efficient and standard.

Description

Integrated bean jelly processing machine

Technical Field

The utility model relates to a food processing machinery equipment field, more specifically relates to an integration bean jelly processing machine.

Background

Bean jelly is a well-known Chinese special snack, the bean jelly of the famous snack is required to be moved to the whole country and the world, the key to realizing the standardization and industrialization of the manufacturing process is the production equipment, and the intelligent production equipment is the foundation. The bean jelly is mainly made by experience, the rational analysis and the quantity standard are lacked, most snack shops are in small-scale, low-benefit and single-bucket operation modes at present, the standardization and industrialization degrees are not high, small enterprises do not have high-degree automatic production equipment, the labor cost is high, the production efficiency is low, and the factors are not beneficial to making the bean jelly efficiently and simply.

SUMMERY OF THE UTILITY MODEL

The utility model discloses an improve production efficiency, reduction in production cost makes bean jelly preparation high-efficient standard more, provides an integration bean jelly processing machine, more does benefit to the standardization and the industrialization problem of bean jelly.

In order to solve the technical problem, the utility model discloses a technical scheme is:

an integrated bean jelly processing machine comprises a shell, and a feeding mechanism, a mixing and stirring mechanism, a water boiling mechanism, a stirring and heating mechanism, a cooling and forming mechanism and a cutting and discharging mechanism which are arranged on the shell, wherein the feeding mechanism is respectively communicated with the mixing and stirring mechanism and the water boiling mechanism; the material enters from the feeding mechanism, and finally the finished product is output from the cutting and discharging mechanism. The shell is provided with a plurality of supports for fixing the mechanisms, and generally, the shell does not cover the cooling forming mechanism and the cutting and discharging mechanism so as to dissipate heat.

Preferably, the feeding mechanism comprises a water inlet pipe, a feeding hopper and a pressure sensor, the water inlet pipe is a three-way pipe, and outlets at two ends of the water inlet pipe are respectively communicated with the mixing and stirring mechanism and the water boiling mechanism; the feeding hopper is communicated with the mixing and stirring mechanism, and the pressure sensor is arranged on the feeding hopper and used for weighing the weight of the materials. Wherein, starch and other materials are added from a feeding hopper, and clear water is added from a water inlet pipe. In addition, the pressure sensor is arranged in the middle of the feeding hopper and fixed on the bracket of the shell to sense the amount of the raw materials added into the feeding hopper and the amount of the raw materials falling into the mixing and stirring mechanism.

Preferably, mix rabbling mechanism and include first motor, mix pot and agitator, mix pot exit end intercommunication stirring heating mechanism, inside the mixed pot was located to the agitator, the agitator was ordered about the agitator and is stirred in first motor linkage agitator.

Preferably, the water boiling mechanism comprises a water boiling pot and a water boiling electric heating pipe, the outlet end of the water boiling pot is communicated to the outlet end of the mixing pot, and the water boiling electric heating pipe is wound on the outer wall of the water boiling pot and used for heating the water boiling pot.

Preferably, the stirring and heating mechanism comprises a second motor, a heating bin pipe, a spiral stirring rod and a bin pipe electric heating pipe, the inlet end of the heating bin pipe is connected with the outlet of the mixing and stirring mechanism, the heating bin pipe is obliquely arranged, and the outlet end of the heating bin pipe is communicated with the cooling and forming mechanism; the spiral stirring rod is arranged in the heating bin pipe, and the second motor is linked with the spiral stirring rod; the bin pipe electric heating pipe is wound on the outer wall of the heating bin pipe. Wherein, the intraductal spiral stirring rod of heating storehouse is rotatory during the heating, lets the mixture intensive mixing of starch and water even to burnt when preventing to heat, reduces its velocity of flow towards heating storehouse pipe end simultaneously. Typically, the angle of inclination of the heating silo is 5 °.

Preferably, the cooling and forming mechanism comprises a third motor, a slider-crank assembly, a piston, a conduit, a heat dissipation frame and a forming die, the stirring and heating mechanism is connected to a piston pipe of the piston, the piston pipe is communicated with the conduit, the forming die is connected to the tail end of the conduit, and the third motor drives the piston to move back and forth through the slider-crank assembly to push the material into the forming die; the heat dissipation frame is sleeved outside the guide pipe and the forming die and used for heat dissipation and cooling; the heat dissipation frame is characterized in that heat pipes are arranged at the head end and the tail end of the heat dissipation frame, and a radiator is arranged on the periphery of the heat dissipation frame. The cross section of the inner hole of the forming die is gradually changed into the cross section of the shape of the required bean jelly product from a circle, and the mixture of the starch and the water with higher temperature is more beneficial to forming in the cooling process.

Preferably, the cutting and discharging mechanism comprises a fourth motor, a blade and a discharging guide groove, the discharging guide groove is connected to the outlet of the forming die and comprises an upper guide groove and a lower guide groove, and a gap for cutting the blade is reserved between the upper guide groove and the lower guide groove; and the fourth motor is linked with the blade to perform rotary cutting.

Preferably, the mixing pot and the water boiling pot are both provided with exhaust pipes.

Preferably, the outlet ends of the feeding hopper, the water inlet pipe, the mixing pot and the water boiling pot are all provided with valves, and the outlet ends of the heating bin pipe and the piston are provided with one-way valves. Through setting up valve or check valve, be convenient for control each material. The joints of the piston pipe and the heating bin pipe and the joints of the piston pipe and the guide pipe are provided with one-way valves, so that the mixture of the starch and the water can not flow back when being extruded into the forming die by the piston.

Preferably, the device also comprises a controller for centralized control, and the controller is electrically connected with the feeding mechanism, the mixing and stirring mechanism, the water boiling mechanism, the stirring and heating mechanism, the cooling and forming mechanism and the cutting and discharging mechanism. The controller centrally controls the working mechanisms of the motor, the electric heating tube, the valve and the like.

Compared with the prior art, the beneficial effects of the utility model are that: the utility model discloses an integration bean jelly processing machine through pan feeding mechanism, mix rabbling mechanism, boil water mechanism, stirring heating mechanism, cooling forming mechanism, cut off discharge mechanism cooperation function to use controller centralized control, the production efficiency's of the bean jelly of being convenient for improvement makes bean jelly preparation high-efficient standard more.

Drawings

Fig. 1 is a perspective view of the external structure of the present invention.

Fig. 2 is a front view of the external structure of the present invention.

Fig. 3 is an internal structure view of the utility model after the shell is hidden.

Fig. 4 is a first structural connection diagram of each mechanism.

Fig. 5 is a second structural connection diagram of each mechanism.

Fig. 6 is an internal configuration diagram of each mechanism.

FIG. 7 is a schematic view showing the structure of the cooling molding mechanism and the cutting and discharging mechanism.

Wherein, 1 shell, 2 water inlet pipes, 3 material feeding hoppers, 4 pressure sensors, 5 first motors, 6 mixing pots, 7 stirrers, 8 water boiling pots, 9 water boiling electric heating pipes, 10 second motors, 11 heating bin pipes, 12 spiral stirring rods, 13 bin pipe electric heating pipes, 14 third motors, 15 crank block components, 16 pistons, 17 guide pipes, 18 heat dissipation frames, 19 forming dies, 20 fourth motors, 21 blades, 22 discharging guide grooves, 23 supports, 24 shell doors, 25 collecting pipes, 26 one-way valves, 27 heat pipes, 28 radiators, 29 couplers, 30 upper guide grooves, 31 lower guide grooves, 32 valves, 33 controllers, 34 piston pipes, 35 exhaust pipes

Detailed Description

The drawings are for illustrative purposes only and are not to be construed as limiting the patent; for the purpose of better illustrating the embodiments, certain features of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted. The positional relationships depicted in the drawings are for illustrative purposes only and are not to be construed as limiting the present patent.

The same or similar reference numerals in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if there are the terms "upper", "lower", "left", "right", "long", "short", etc. indicating the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, it is only for convenience of description and simplification of description, but it is not intended to indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and therefore the terms describing the positional relationship in the drawings are only for illustrative purposes and are not to be construed as limiting the present patent, and those skilled in the art will understand the specific meaning of the terms according to their specific circumstances.

The technical solution of the present invention is further described in detail by the following specific embodiments in combination with the accompanying drawings:

example 1

As shown in fig. 1, the embodiment provides an integrated bean jelly processing machine, which comprises a housing 1, a feeding mechanism, a mixing and stirring mechanism, a water boiling mechanism, a stirring and heating mechanism, a cooling and forming mechanism and a cutting and discharging mechanism, wherein the feeding mechanism is arranged on the housing 1, the mixing and stirring mechanism and the water boiling mechanism are respectively communicated with the feeding mechanism, the mixing and stirring mechanism and the water boiling mechanism are arranged in parallel, outlet ends of the mixing and stirring mechanism and the water boiling mechanism are converged and communicated to the stirring and heating mechanism, and finally, the stirring and heating mechanism, the cooling and forming mechanism and the cutting and discharging mechanism are communicated in. The material enters from the feeding mechanism, and finally the finished product is output from the cutting and discharging mechanism.

The feeding mechanism comprises a water inlet pipe 2, a feeding hopper 3 and a pressure sensor 4, the mixing and stirring mechanism comprises a first motor 5, a mixing pot 6 and a stirrer 7, the water boiling mechanism comprises a water boiling pot 8 and a water boiling electric heating pipe 9, the stirring and heating mechanism comprises a second motor 10, a heating bin pipe 11, a spiral stirring rod 12 and a bin pipe electric heating pipe 13, the cooling and forming mechanism comprises a third motor 14, a crank block assembly 15, a piston 16, a guide pipe 17, a heat dissipation frame 18 and a forming die 19, and the cutting and discharging mechanism comprises a fourth motor 20, a blade 21 and a discharging guide groove 22.

In this embodiment, the housing 1 is a sheet metal part, and a bracket 23 is disposed inside the housing 1, and meanwhile, the housing 1 is further provided with a sheet metal housing door 24, as shown in fig. 1-2.

Hopper 3 sets up in support 23 top, and hopper 3 middle part is equipped with pressure sensor 4, and pressure sensor 4 sub-unit connection is fixed at support 23, and pressure sensor 4 responds to the volume of the raw and other materials that hopper 3 added and the volume that falls into mixing stirring mechanism. Specifically, go into 3 lower part exit ends of hopper intercommunication mixing

pan

6, 6 upper portions of mixing pan are equipped with first motor 5, and 6 avris of mixing pan are provided with blast pipe 35, and mix 6 inside agitators 7 that are provided with of pan, and first motor 5 passes through shaft coupling 29 and is connected with agitator 7, orders about agitator 7 and stirs. Meanwhile, the upper part of the mixing pot 6 is also communicated with a water inlet pipe 2, the water inlet pipe 2 is a three-way pipe, and outlets at two ends of the water inlet pipe 2 are respectively communicated with the mixing pot 6 and the water boiling pot 8. The upper part of the water boiling pot 8 is also provided with an exhaust pipe 35, the lower outlet end of the water boiling pot 8 is communicated to the outlet end of the mixing pot 6, and the water boiling electric heating pipe 9 is wound on the outer wall of the water boiling pot 8 and used for heating the water boiling pot 8. In addition, in the embodiment, the outlet end of the mixing pot 6 and the outlet end of the water boiling pot 8 are merged by the collecting pipe 25, and the lower part of the collecting pipe 25 is communicated to the inlet of the heating bin pipe 11.

Further, the heating bin 11 is disposed obliquely, and the inclination angle of the embodiment is 5 °. The second motor 10 is arranged outside the heating bin pipe 11, the spiral stirring rod 12 is arranged inside the heating bin pipe 11, the second motor 10 is connected with the spiral stirring rod 12 through a coupler 29, and meanwhile, the bin pipe electric heating pipe 13 is wound outside the heating bin pipe 11.

Further, the outlet end of the lower part of the heating chamber pipe 11 is provided with a check valve 26, and the check valve 26 is connected to the side of the pipe 34 of the piston 16. The piston 16 is horizontally arranged, one end of the piston 16 is connected to the third motor 14 through a slider-crank assembly 15 and a coupling 29, the third motor 14 drives the piston 16 to move back and forth through the slider-crank assembly 15, and specifically, the slider-crank assembly 15 is an existing mechanical component and generally comprises a crank, a connecting rod and the like. In addition, one end of the piston pipe 34 is communicated with the guide pipe 17, and a check valve 26 is arranged at the position of the piston pipe 34 to prevent the material from flowing back. A forming die 19 is connected to the end of the conduit 17 and the piston 16 pushes the material into the forming die 19 for forming. In addition, the heat dissipation frame 18 is sleeved outside the conduit 17 and the molding die 19 for heat dissipation and cooling. Moreover, the heat pipes 27 are arranged at the head end and the tail end of the heat dissipation frame 18, and the heat radiator 28 is arranged on the periphery of the heat dissipation frame 18, so that the efficient cooling function can be ensured, and the preheating function in the subsequent starting of the machine can also be ensured.

Further, the outlet of the forming die 19 is connected with the discharging guide groove 22, wherein the discharging guide groove 22 comprises an upper guide groove 30 and a lower guide groove 31, and a gap for cutting by the blade 21 is reserved between the upper guide groove 30 and the lower guide groove 31. The blade 21 is positioned between the upper guide groove 30 and the lower guide groove 31, the blade 21 is connected to the fourth motor 20 through the coupling 29, and the fourth motor 20 is linked with the blade 21 to perform rotary cutting.

Further, go into hopper 3, oral siphon 2, mix pot 6, boil the exit end of water pot 8 and all be equipped with valve 32, the valve 32 of this embodiment is electronic valve.

In addition, the embodiment further comprises a controller 33 for centralized control, the controller 33 is electrically connected with the feeding mechanism, the mixing and stirring mechanism, the water boiling mechanism, the stirring and heating mechanism, the cooling and forming mechanism and the cutting and discharging mechanism, and the controller controls working components such as the motor, the electric heating tube and the valve in a centralized manner.

The spiral stirring rod 12 in the heating bin pipe 11 rotates during heating, so that the mixture of starch and water is fully and uniformly mixed, scorching is prevented during heating, and the flow speed of the starch towards the tail end of the heating bin pipe 11 is reduced.

The section of the inner hole of the forming die 19 is gradually changed from a circle to the section of the shape of the required bean jelly product, and the forming of the mixture of starch and water with higher temperature is more facilitated in the cooling process.

The shell 1 does not cover the cooling forming mechanism and the cutting and discharging mechanism, heat generated by the water boiling mechanism and the stirring and heating mechanism in the shell 1 is isolated, and the exposed heat dissipation equipment cannot cause heat accumulation, so that the cooling of a mixture of starch and water is facilitated.

The specific working process is as follows:

when the processing machine is used, after the machine is started for the first time, the valve 32 of the water inlet pipe 2 and the water boiling pot 8 is opened, clean water enters the water boiling pot 8, the water boiling electric heating pipe 9 starts to work to heat clean water in the water boiling pot 8, the clean water in the water boiling pot 8 boils after a period of time, starch is added at the position of the feed hopper 3 in the process of heating water by the water boiling pot 8, after the addition is finished, the pressure sensor 4 detects weight change and opens the valve 32 at the lower end of the pressure sensor, the pressure sensor 4 calculates the weight of the starch entering the mixing pot 6 according to the detected weight change, and simultaneously opens the valve 32 of the water inlet pipe 2 and the mixing pot 6 to add clean water according to the proportion, after the addition of the water and the starch is finished, the first motor 5 drives the stirrer 7 to rotate, the water and the starch in the mixing pot 6 are fully stirred and mixed, after the stirring is uniform, the valve 32 at the outlet end, the water boiling system continuously provides boiled water, the mixture of the water and the starch is converged and contacted with the boiled water according to the proportion and then enters the heating bin pipe 11, the second motor 10 drives the spiral stirring rod 12 to rotate, the mixture in the heating bin pipe 11 is stirred, meanwhile, the bin pipe electric heating pipe 13 works, the mixture is continuously heated until the mixture flows to the end close to the heating bin pipe 11, the mixture is boiled and flows through a distance in a boiling state to the end of the heating bin pipe 11 and then enters the piston pipe 34 of the piston 16. The third motor 14 drives the crank to rotate, the crank drives the connecting rod to move, and the piston 16 is driven to do linear reciprocating motion through the crank block assembly 15. The one-way valve 26 prevents backflow, the boiling mixture is compressed, passes through the conduit 17 and enters the forming die 19, under the cooperation of the heat dissipation frame 18, the heat pipes 27 distributed outside and the heat dissipater 28, the mixture is gradually cooled and formed in the flowing process of the forming die 19, the finally formed bean jelly enters the upper guide groove 30, the fourth motor 20 drives the blade 21 to rotate, the formed bean jelly in the equidistant cutting way enters the lower guide groove 31 to be processed, and after the starch in the hopper 3 is processed, the starch is added again to continue to perform the processing function. When the machine is started, the heat pipe 27 and the bin pipe electric heating tube 13 are preheated, and the processing steps are carried out after the heating bin pipe 11 and the bean jelly cooled and solidified in the forming die 19 are heated and melted.

It is obvious that the above embodiments of the present invention are only examples for clearly illustrating the present invention, and are not limitations to the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.

Claims

1. An integration bean jelly processing machine which characterized in that: the automatic water boiling and stirring device comprises a shell (1), and a feeding mechanism, a mixing and stirring mechanism, a water boiling mechanism, a stirring and heating mechanism, a cooling and forming mechanism and a cutting and discharging mechanism which are arranged on the shell (1), wherein the feeding mechanism is respectively communicated with the mixing and stirring mechanism and the water boiling mechanism; the material enters from the feeding mechanism, and finally the finished product is output from the cutting and discharging mechanism.

2. The integrated bean jelly processing machine according to claim 1, which is characterized in that: the feeding mechanism comprises a water inlet pipe (2), a feeding hopper (3) and a pressure sensor (4), the water inlet pipe (2) is a three-way pipe, and outlets at two ends of the water inlet pipe are respectively communicated with the mixing and stirring mechanism and the water boiling mechanism; the feeding hopper (3) is communicated with the mixing and stirring mechanism, and the pressure sensor (4) is arranged on the feeding hopper (3) and used for weighing the weight of the materials.

3. The integrated bean jelly processing machine according to claim 2, characterized in that: mix rabbling mechanism and include first motor (5), mix pot (6) and agitator (7), mix pot (6) exit end intercommunication stirring heating mechanism, inside mixing pot (6) was located in agitator (7), first motor (5) linkage agitator (7) ordered about agitator (7) and stirred.

4. The integrated bean jelly processing machine according to claim 3, characterized in that: the water boiling mechanism comprises a water boiling pot (8) and a water boiling electric heating pipe (9), the outlet end of the water boiling pot (8) is communicated to the outlet end of the mixing pot (6), and the water boiling electric heating pipe (9) is wound on the outer wall of the water boiling pot (8) and used for heating the water boiling pot (8).

5. The integrated bean jelly processing machine according to claim 4, characterized in that: the stirring and heating mechanism comprises a second motor (10), a heating bin pipe (11), a spiral stirring rod (12) and a bin pipe electric heating pipe (13), the inlet end of the heating bin pipe (11) is connected with the outlet of the mixing and stirring mechanism, the heating bin pipe (11) is obliquely arranged, and the outlet end of the heating bin pipe is communicated with the cooling and forming mechanism; the spiral stirring rod (12) is arranged inside the heating bin pipe (11), and the second motor (10) is linked with the spiral stirring rod (12); the bin pipe electric heating pipe (13) is wound on the outer wall of the heating bin pipe (11).

6. The integrated bean jelly processing machine according to claim 5, characterized in that: the cooling and forming mechanism comprises a third motor (14), a crank block assembly (15), a piston (16), a guide pipe (17), a heat dissipation frame (18) and a forming die (19), the stirring and heating mechanism is connected to a piston pipe of the piston (16), the piston pipe is communicated with the guide pipe (17), the forming die (19) is connected to the tail end of the guide pipe (17), and the third motor (14) drives the piston (16) to move back and forth through the crank block assembly (15) to push the material into the forming die (19); the heat dissipation frame (18) is sleeved outside the guide pipe (17) and the forming die (19) and used for heat dissipation and cooling; the heat dissipation frame (18) is provided with heat pipes (27) at the head end and the tail end, and a radiator (28) is further arranged on the periphery of the heat dissipation frame (18).

7. The integrated bean jelly processing machine according to claim 6, which is characterized in that: the cutting and discharging mechanism comprises a fourth motor (20), a blade (21) and a discharging guide groove (22), the discharging guide groove (22) is connected to an outlet of the forming die (19), the discharging guide groove (22) comprises an upper guide groove (30) and a lower guide groove (31), and a gap for cutting the blade (21) is reserved between the upper guide groove (30) and the lower guide groove (31); the fourth motor (20) is linked with the blade (21) to perform rotary cutting.

8. The integrated bean jelly processing machine according to claim 4, characterized in that: the mixing pot (6) and the water boiling pot (8) are both provided with exhaust pipes (35).

9. The integrated bean jelly processing machine according to claim 6, which is characterized in that: the outlet ends of the feeding hopper (3), the water inlet pipe (2), the mixing pot (6) and the water boiling pot (8) are respectively provided with a valve (32), and the outlet ends of the heating bin pipe (11) and the piston (16) are provided with a one-way valve (26).

10. An integrated bean jelly processing machine according to any one of claims 1 to 9, characterized in that: the device is characterized by further comprising a controller (33) for centralized control, wherein the controller (33) is electrically connected with the feeding mechanism, the mixing and stirring mechanism, the water boiling mechanism, the stirring and heating mechanism, the cooling and forming mechanism and the cutting and discharging mechanism.