CN210984391U

CN210984391U - Novel blind plug assembling equipment

Info

Publication number: CN210984391U
Application number: CN201922422941.5U
Authority: CN
Inventors: 杨家刚
Original assignee: Coroplast Harness Technology Mianyang Co Ltd
Current assignee: Coroplast Harness Technology Mianyang Co Ltd
Priority date: 2019-12-27
Filing date: 2019-12-27
Publication date: 2020-07-10
Anticipated expiration: 2029-12-27

Abstract

The utility model discloses a novel blind plug assembling device, which comprises a workbench, wherein a double-hand starting button, a reset key, an emergency stop switch, a plurality of wire grooves, a blind plug pushing mechanism and a connector profiling cavity are arranged on the workbench, the blind plug pushing mechanism comprises a motor, a screw rod, a balance guide rod and a blind plug pushing block, the motor is connected with the screw rod, the blind plug pushing block is arranged on the screw rod through a screw block, and the balance guide rod is arranged at two ends of the blind plug pushing block; the motor, the screw rod and the balance guide rod are all arranged below the wire guide groove, the blind plugging push block is arranged above the wire guide groove, and the connector profiling cavity and the blind plugging push block are arranged oppositely; and a wire locking module is also arranged on one side of the workbench, which is positioned on the wire guide groove. Structural design is reasonable, can carry out blind stifled equipment to the multiunit pencil simultaneously through blind stifled fender mechanism that pushes away, very big improvement production efficiency to reduce the processing cost, greatly reduced staff's intensity of labour.

Description

Novel blind plug assembling equipment

Technical Field

The utility model relates to a car wiring harness pre-installation field specifically is a novel blind stifled equipment.

Background

In the injection molding production process of the automobile wire harness, in order to improve the injection molding yield and avoid injection molding and glue filling, the blind plug can be assembled in the preassembly procedure. The blind plug is small in size, belongs to hard matching, is slow in manual assembly of staff, is easy to fatigue, and can also cause a neglected loading phenomenon. Meanwhile, in order to realize visualization, the use of the colors of the wires is more and more complicated, the wires are changed from single-color wires to double-color wires or even multi-color wires, the color sensors of the traditional function test station can only distinguish the single-color wires, the color wires except the single-color wires cannot be weak, and when workers insert the wires with color requirements into the connector, the wrong hole sites are very easy to insert, and the wires flow to the client side to cause customer complaints. The increasing cost reduction and efficiency improvement, the customer complaint risk, the manual assembly blind plug and the monochromatic line judgment function of the functional test station cannot be met.

SUMMERY OF THE UTILITY MODEL

Utility model purpose: to the problem and not enough of existence among the above-mentioned prior art, the utility model aims at providing a novel blind stifled equipment.

The technical scheme is as follows: in order to achieve the purpose, the novel blind plug assembling device comprises a workbench, wherein a double-hand starting button, a reset key, an emergency stop switch, a plurality of wire grooves, a blind plug pushing mechanism and a connector profiling cavity are arranged on the workbench, the blind plug pushing mechanism comprises a motor, a screw rod, a balance guide rod and a blind plug pushing block, the motor is connected with the screw rod, the blind plug pushing block is installed on the screw rod through a screw block, and the balance guide rod is arranged at two ends of the blind plug pushing block; the motor, the screw rod and the balance guide rod are all arranged below the wire guide groove, the blind plugging push block is arranged above the wire guide groove, and the connector profiling cavity and the blind plugging push block are arranged oppositely; and a wire locking module is also arranged on one side of the workbench, which is positioned on the wire guide groove. The double-hand starting button is connected with the blind plugging and pushing mechanism and the locking line module through electric wires, and the double-hand starting can avoid operating accidents of operators and ensure personal safety; the emergency stop switch is electrically connected with the blind plug pushing mechanism, and the reset key is electrically connected with the wire locking module.

Further, the wire locking module comprises an air cylinder and a wire locking block, and the air cylinder controls the wire locking block to extend and retract.

Further, a CCD camera is arranged above the connector profiling cavity and is installed on the control cabinet through a camera installation plate.

The intelligent system of the P L C and the industrial computer is matched, when the blind plug is assembled, the CCD camera converts a detected target into an image signal and transmits the image signal to a special image processing system installed in the industrial computer, the image processing system extracts target characteristics from the signal and compares the target characteristics, detects whether the blind plug is neglected to be assembled or not, and determines whether the wire jack with the color requirement is correct or not.

Furthermore, the control cabinet is provided with assembly indicating lamps, and each assembly indicating lamp corresponds to one connector profiling cavity.

Further, the number of the wire grooves is at least 5.

Furthermore, the blind plug pushing block comprises a transverse pushing block and a longitudinal rod, and the longitudinal rod is vertically arranged on the transverse pushing block.

Above-mentioned technical scheme can see out, the beneficial effects of the utility model are that:

(1) the utility model relates to a novel blind stifled equipment, structural design is reasonable, can carry out blind stifled equipment to the multiunit pencil simultaneously through blind stifled pushing away fender mechanism, very big improvement production efficiency to reduce the processing cost, greatly reduced staff's intensity of labour.

(2) The utility model relates to a novel blind stifled equipment, through CCD camera, P L C control and industrial computer cooperation, when the blind stifled of equipment, the blind stifled and wire of dress inserts two actions of inspection and merges, and the efficiency of promotion avoids artifical emergence to miss to examine, and the false positive is examined, avoids the wire to insert wrong connector hole site completely, eliminates the visitor and tells.

Drawings

Fig. 1 is a schematic structural view of the present invention;

fig. 2 is a schematic structural view of the blind plugging and pushing mechanism of the present invention;

fig. 3 is a schematic structural diagram of the locking wire module of the present invention.

Detailed Description

The invention will be further elucidated with reference to the drawings and the specific embodiments.

The novel blind plug assembling device shown in fig. 1-3 comprises a workbench 1, wherein a double-hand start button 2, a reset key 3, an emergency stop switch 4, a plurality of wire grooves 5, a blind plug pushing mechanism and a connector profiling cavity 6 are arranged on the workbench 1, the blind plug pushing mechanism comprises a motor 7, a screw 8, a balance guide rod 9 and a blind plug pushing block 10, the motor 7 is connected with the screw 8, the blind plug pushing block 10 is installed on the screw 8 through a screw block 11, and the balance guide rod 9 is arranged at two ends of the blind plug pushing block 10; the motor 7, the screw 8 and the balance guide rod 9 are all arranged below the wire guide groove 5, the blind plugging push stopper 10 is arranged above the wire guide groove 5, and the connector profiling cavity 6 is arranged opposite to the blind plugging push stopper 10; and a wire locking module 12 is also arranged on one side of the workbench 1, which is positioned at the wire guide groove 5. The wire locking module 12 includes a cylinder 121 and a wire locking block 122, and the cylinder 121 controls the extension and retraction of the wire locking block 122.

A CCD camera 13 is arranged above the connector copying cavity 6 in this embodiment,

the CCD camera 13 is mounted on the control cabinet 15 through a camera mounting plate 14.

In this embodiment be equipped with LCD 16 on the switch board 15, install industrial computer and P L C controller in the switch board 15, industrial computer and P L C controller all are connected with CCD camera 13, LCD 16 is connected with the industrial computer.

In this embodiment, the control cabinet 15 is provided with assembly indicator lamps 17, and each assembly indicator lamp 17 corresponds to the connector profiling cavity 6 one to one.

The number of the wire grooves 5 is at least 5 in this embodiment.

The blind plug push stopper 10 in this embodiment includes a transverse push block 101 and a spacer 102, and the spacer 102 is vertically disposed on the transverse push block 101.

When in work, the specific process is as follows:

(1) and (3) respectively loading 5 products inserted with blind plugs into 5 wire grooves 5, and placing the connector into the cavity-imitating positioning cavity 6 for positioning.

(2) Pressing the two-hand activation button 2 causes the lockwire block 121 to extend to lock each product.

(3) The blind plug pushing block 10 automatically moves forwards under the driving of the motor 7 to push the blind plug into the connector for fixing.

(4) The CCD camera 13 takes a picture, processing software in the industrial personal computer automatically compares the picture, and the three comparison items are respectively whether blind plugging is neglected; whether the blind plug is assembled in place; whether the color of the wires in each jack is correct.

(5) The three comparison items are passed, the product is judged to be OK, the corresponding indicator lamp of the product is lightened to be green, the locking wire block 122 retracts to unlock, and the product can be directly taken out.

(6) Three item of comparing have one not to pass through, and the product is judged NG, and the product corresponds the pilot lamp and lights into red, and the block 122 of lockstitching is motionless, need the operator to press the reset key after confirming and unblock, takes out the defective products and puts into the defective products case.

The examples are given solely for the purpose of illustration and are not intended to limit the scope of the invention, which is to be determined by those skilled in the art after reading the present disclosure, and all such equivalents are intended to fall within the scope of the invention as defined in the claims appended hereto.

Claims

1. The utility model provides a novel blind stifled equipment which characterized in that: the blind plugging and pushing device comprises a workbench (1), wherein a double-hand starting button (2), a reset key (3), an emergency stop switch (4), a plurality of wire grooves (5), a blind plugging and pushing mechanism and a connector profiling cavity (6) are arranged on the workbench (1), the blind plugging and pushing mechanism comprises a motor (7), a screw rod (8), a balance guide rod (9) and a blind plugging and pushing block (10), the motor (7) is connected with the screw rod (8), the blind plugging and pushing block (10) is installed on the screw rod (8) through a screw block (11), and the balance guide rods (9) are arranged at two ends of the blind plugging and pushing block (10); the motor (7), the screw rod (8) and the balance guide rod (9) are all arranged below the wire guide groove (5), the blind plugging push stopper (10) is arranged above the wire guide groove (5), and the connector profiling cavity (6) is arranged opposite to the blind plugging push stopper (10); and a wire locking module (12) is also arranged on one side of the workbench (1) positioned in the wire guide groove (5).

2. The novel blind plug assembly device according to claim 1, characterized in that: the wire locking module (12) comprises an air cylinder (121) and a wire locking block (122), wherein the air cylinder (121) controls the wire locking block (122) to extend and retract.

3. The novel blind plug assembly device according to claim 1, characterized in that: and a CCD camera (13) is arranged above the connector profiling cavity (6), and the CCD camera (13) is installed on the control cabinet (15) through a camera installation plate (14).

4. The novel blind plugging assembly device according to claim 3, wherein a liquid crystal display (16) is arranged on the control cabinet (15), an industrial personal computer and a P L C controller are installed in the control cabinet (15), the industrial personal computer and the P L C controller are both connected with the CCD camera (13), and the liquid crystal display (16) is connected with the industrial personal computer.

5. The novel blind plug assembly device of claim 4, wherein: and the control cabinet (15) is provided with assembly indicator lamps (17), and each assembly indicator lamp (17) corresponds to the connector profiling cavity (6) one by one.

6. The novel blind plug assembly device according to claim 1, characterized in that: the number of the wire grooves (5) is at least 5.

7. The novel blind plug assembly device of claim 4, wherein: the blind plugging push stopper (10) comprises a transverse push block (101) and a spacing piece (102), and the spacing piece (102) is vertically arranged on the transverse push block (101).