CN210978736U - Curved pipe jacking interface water stop structure suitable for high water pressure condition - Google Patents
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Abstract
本实用新型涉及顶管工程领域,具体为一种适用于高水压条件曲线顶管接口止水结构,包括前管节和后管节,所述前管节和后管节为钢承口接口,所述前管节与后管节的端面之间设置有木衬垫,所述前管节的钢承口内侧设置有遇水膨胀橡胶,其特征在于:在后管节的插口上设置有两道止退钢环和楔形密封橡胶圈,在后管节的插口的端头附近设置有注浆管。本实用新型能解决高水压条件下曲线顶管接缝止水的难题,提高了顶管施工期间高水压状态下接缝止水的安全性。
The utility model relates to the field of pipe jacking engineering, in particular to a water stop structure for a pipe jacking interface in a curve under high water pressure conditions, comprising a front pipe section and a rear pipe section, wherein the front pipe section and the rear pipe section are steel socket interfaces , a wooden liner is arranged between the end faces of the front tube section and the rear tube section, and the inner side of the steel socket of the front tube section is provided with water-expanding rubber, which is characterized in that: the socket of the rear tube section is provided with a Two back-stop steel rings and a wedge-shaped sealing rubber ring are provided with a grouting pipe near the end of the socket of the rear pipe section. The utility model can solve the problem of water-stopping the joints of the curved pipe jacking under the condition of high water pressure, and improves the safety of water-stopping the joints under the high water pressure state during the construction of the pipe jacking.
Description
技术领域technical field
本实用新型涉及顶管工程领域,具体为一种适用于高水压条件曲线顶管接口止水结构。The utility model relates to the field of pipe jacking engineering, in particular to a water stop structure for a pipe jacking interface of a curve under high water pressure conditions.
背景技术Background technique
钢筋混凝土顶管结构的接口止水一般多采用钢承口或双插口接口,接口止水需满足施工、运营期间的防水要求。The interface water stop of reinforced concrete pipe jacking structure generally adopts steel socket or double socket interface, and the interface water stop needs to meet the waterproof requirements during construction and operation.
根据《给水排水工程顶管技术规程》(CECS246:2008)、《顶管施工技术及验收规范》(试行),双插口接口的钢筋混凝土顶管不太适用于砂性土地层。当遇到砂性土地层时,多采用钢承口接口,即将钢承口的前面一半埋入到混凝土管中,为防止钢承口与混凝土管结合面产生渗漏,在该处设了一个遇水膨胀橡胶止水圈。遇水膨胀橡胶止水圈遇水后,体积会膨胀1~3倍,前后顶管之间依靠该橡胶圈止水。According to "Technical Regulations for Pipe Jacking of Water Supply and Drainage Engineering" (CECS246:2008) and "Code for Construction Technology and Acceptance of Pipe Jacking" (trial), the reinforced concrete pipe jacking with double socket interface is not suitable for sandy soil layers. When encountering sandy soil layers, steel socket joints are often used, that is, the front half of the steel socket is buried in the concrete pipe. In order to prevent leakage from the joint surface of the steel socket and the concrete pipe, a Water-swellable rubber waterstop. When the water-expandable rubber water-stop ring encounters water, the volume will expand by 1 to 3 times, and the water-stopping rubber ring is used between the front and rear jacking pipes.
在富含地下水的软土或砂土地层中,顶管接口采用一道密封橡胶圈的钢承口接口是目前各类市政顶管工程的一般做法,如图1所示。In the soft soil or sandy soil stratum rich in groundwater, it is the general practice of various municipal pipe jacking projects to use a steel socket interface with a sealing rubber ring for the pipe jacking interface, as shown in Figure 1.
随着各类市政顶管工程的迅猛发展,各类市政顶管工程埋深越来越深,这对顶管接口的止水要求越来越高。尤其是在穿越河道、湖泊等区段时,此类地层具有高水头、强渗透等特性,接头止水效果直接影响到工程成败。With the rapid development of various municipal pipe jacking projects, the burial depth of various municipal pipe jacking projects is getting deeper and deeper, which has higher and higher requirements for the water stop of the pipe jacking interface. Especially when crossing rivers, lakes and other sections, such strata have the characteristics of high water head and strong permeability, and the water-stop effect of joints directly affects the success or failure of the project.
一道密封橡胶圈一般情况下只需承担外部水头作用,当顶管轴线为曲线或因施工误差导致轴线需偏转,一道密封橡胶圈需承担结构偏转引起的挤压或松弛,因此一般情况下此类止水多用于10m左右水头条件下的顶管施工。当顶管工程穿越河道、湖泊等区段时,顶管接头需满足外部高水压条件下的止水,如水头达35m左右时,一道密封橡胶圈的钢承口接口止水在挤压或松弛后不能满足施工和运营防水要求。In general, a sealing rubber ring only needs to bear the effect of external water head. When the axis of the jacking pipe is curved or the axis needs to be deflected due to construction errors, a sealing rubber ring needs to bear the extrusion or relaxation caused by the structural deflection. The water stop is mostly used for pipe jacking construction under the condition of water head of about 10m. When the pipe jacking project crosses rivers, lakes and other sections, the pipe jacking joint must meet the water stop under the condition of external high water pressure. After relaxation, it cannot meet the waterproofing requirements for construction and operation.
当外部承压水头较高时,一道密封橡胶圈止水效果可靠性较低,需要采取止水加强措施。如实用新型专利(CN203948784U),该专利采用两道密封橡胶圈进行止水,并在两道橡胶圈之间设置两根注浆管,待顶管完工后采用水泥浆将密封橡胶圈之间的空隙充填密实,以达到加强止水的效果。When the external pressure-bearing water head is high, the reliability of the water-stopping effect of a sealing rubber ring is low, and it is necessary to take measures to strengthen the water-stopping. For example, the utility model patent (CN203948784U) uses two sealing rubber rings to stop water, and sets two grouting pipes between the two rubber rings. The voids are filled densely to achieve the effect of strengthening the water stop.
两道密封橡胶圈可提高顶管接头止水能力,但现有的接头止水结构不适用于曲线顶管施工,结构运营安全性较低。因为现有的注浆管布置只能将水泥浆或水泥砂浆注入两道密封橡胶圈之间,无法将减阻泥浆注入顶管与开挖土体之间,施工阶段导致减阻泥浆仅靠顶管机机头提供,当顶管轴线为曲线时,顶管推力将大幅增加,将直接影响顶管机能否顺利推进。The two sealing rubber rings can improve the water-stopping ability of the pipe jacking joint, but the existing water-stopping structure of the joint is not suitable for the construction of the curved pipe jacking, and the safety of the structure operation is low. Because the existing grouting pipe arrangement can only inject cement slurry or cement mortar between the two sealing rubber rings, the drag reducing mud cannot be injected between the jacking pipe and the excavated soil. The head of the pipe jacking machine is provided. When the axis of the pipe jacking is curved, the thrust of the pipe jacking will be greatly increased, which will directly affect whether the pipe jacking machine can advance smoothly.
运营阶段顶管结构与开挖土体之间的空隙为减阻泥浆,待工程竣工后无法将减阻泥浆置换,泥浆后期将固化或扰动,顶管结构在运营期间将处在泥浆包裹中的“浮动”状态,对运营结构安全造成不利影响。During the operation stage, the gap between the pipe jacking structure and the excavated soil is the drag reducing mud. After the project is completed, the drag reducing mud cannot be replaced. The mud will be solidified or disturbed later, and the pipe jacking structure will be wrapped in mud during operation The "floating" state adversely affects the safety of the operating structure.
实用新型内容Utility model content
针对上述问题,本实用新型的目的是提供一种适用于高水压条件曲线顶管接口止水结构。In view of the above problems, the purpose of the present utility model is to provide a water-stop structure suitable for the pipe jacking interface of the high water pressure condition curve.
为实现上述目的,一种适用于高水压条件曲线顶管接口止水结构,包括前管节和后管节,所述前管节和后管节为钢承口接口,所述前管节与后管节的端面之间设置有木衬垫,所述前管节的钢承口内侧设置有遇水膨胀橡胶,其特征在于:在后管节的插口上设置有两道止退钢环和楔形密封橡胶圈,在后管节的插口的端头附近设置有注浆管。In order to achieve the above purpose, a water-stop structure suitable for a pipe jacking interface of a curve under high water pressure conditions, comprising a front pipe section and a rear pipe section, the front pipe section and the rear pipe section are steel socket interfaces, and the front pipe section is a steel socket interface. A wooden liner is arranged between the end face of the rear pipe section, and the inner side of the steel socket of the front pipe section is provided with water-swellable rubber. and a wedge-shaped sealing rubber ring, and a grouting pipe is arranged near the end of the socket of the rear pipe section.
进一步的,所述楔形密封橡胶圈通过粘结剂粘结在后管节的插口上的基槽中。Further, the wedge-shaped sealing rubber ring is bonded in the base groove on the socket of the rear pipe section by adhesive.
进一步的,所述注浆管设置四个。Further, four grouting pipes are provided.
进一步的,所述木衬垫为质地均匀富有弹性的胶合板,压缩模量不应大于140MPa。Further, the wood liner is a plywood with uniform texture and elasticity, and the compressive modulus should not be greater than 140MPa.
进一步的,注浆管注浆完成后,对注浆管采用环氧砂浆封堵,以提高注浆孔的防水效果和结构强度。Further, after the grouting of the grouting pipe is completed, epoxy mortar is used to seal the grouting pipe, so as to improve the waterproof effect and structural strength of the grouting hole.
进一步的,顶管沿线路纵向每间隔四个管节设一个补浆断面,每个补浆断面在顶管结构中部设四个均匀布置的注浆孔。Further, the jacking pipe is provided with a grouting section every four pipe sections along the longitudinal direction of the line, and each grouting section is provided with four evenly arranged grouting holes in the middle of the jacking pipe structure.
本实用新型的有益效果为:The beneficial effects of the present utility model are:
1、本实用新型能解决高水压条件下曲线顶管接缝止水的难题,提高了顶管施工期间高水压状态下接缝止水的安全性。1. The utility model can solve the problem of water-stopping the joints of curved pipe jacking under the condition of high water pressure, and improve the safety of water-stopping the joints under the high water pressure state during the construction of the pipe jacking.
2、本实用新型采用双道楔形密封橡胶圈止水,在顶管线形为曲线情况下,楔形密封橡胶圈的受力和变形随着顶管线形而变化,即直线段时橡胶圈内外受力均匀,曲线段时橡胶圈内侧受压、外侧受拉。2. The utility model adopts a double wedge-shaped sealing rubber ring to stop water. When the shape of the jacking line is curved, the force and deformation of the wedge-shaped sealing rubber ring change with the shape of the jacking line, that is, the internal and external force of the rubber ring is in a straight line. Evenly, in the curve section, the inner side of the rubber ring is compressed and the outer side is pulled.
3、通过设置双道楔形密封橡胶圈止水,可以在地面进行顶管管节接头进行密封性试验,提前判断管节接头止水性能。3. By setting the double wedge-shaped sealing rubber ring to stop the water, the sealing test of the pipe jacking joint can be carried out on the ground, and the water-stopping performance of the joint can be judged in advance.
4、通过在后管节插口端头附近设置注浆管,以便将顶管结构与开挖土体之间的空隙填充密实,可减少顶管过后土体的后期沉降量,同时可起到隔断外围地下水与结构之间的水力联系的作用,待全线贯通后,通过注浆孔将结构外侧的减阻泥浆置换为水泥浆。4. By setting a grouting pipe near the spigot end of the rear pipe section, in order to fill the gap between the pipe jacking structure and the excavated soil body, the later settlement of the soil body after the pipe jacking can be reduced, and at the same time, it can be used as a partition. Due to the hydraulic connection between the peripheral groundwater and the structure, after the entire line is penetrated, the drag-reducing mud on the outside of the structure is replaced by cement paste through the grouting hole.
附图说明Description of drawings
图1为现有顶管接口采用一道密封橡胶圈的钢承口示意图,箭头方向为顶管推进方向。Figure 1 is a schematic diagram of a steel socket with a sealing rubber ring used for the existing pipe jacking interface, and the direction of the arrow is the advancing direction of the pipe jacking.
图2为本实用新型适用于高水压条件曲线顶管接口止水结构示意图,箭头方向为顶管推进方向。Fig. 2 is a schematic diagram of the water-stop structure of the pipe jacking interface of the utility model suitable for the high water pressure condition curve, and the direction of the arrow is the pushing direction of the pipe jacking.
图3为本实用新型止退钢环安装示意图。FIG. 3 is a schematic diagram of the installation of the back-stop steel ring of the present invention.
图4为对本实用新型的密封性试验示意图。FIG. 4 is a schematic diagram of the sealing test of the present invention.
其中:前管节1,后管节2,钢承口3,插口4,止退钢环5,楔形密封橡胶圈6,遇水膨胀橡胶7,木衬垫8,密封膏9,承口锚筋10,注浆管11,钢环12,环氧砂浆13,四分球阀14,四分管15,加强筋16,受力主筋17,顶管管节壁厚h。Among them:
具体实施方式Detailed ways
下面结合附图和具体实施例对本实用新型进行详细说明。本实施例以本实用新型技术方案为前提进行实施,给出了详细的实施方式和具体的操作过程,但本实用新型的保护范围不限于下述的实施例。The present utility model will be described in detail below with reference to the accompanying drawings and specific embodiments. This embodiment is implemented on the premise of the technical solution of the present invention, and provides a detailed implementation manner and a specific operation process, but the protection scope of the present invention is not limited to the following embodiments.
如图2所示,一种适用于高水压条件曲线顶管接口止水结构,包括前管节1和后管节2,所述前管节1和后管节2为钢承口接口,所述前管节1与后管节2的端面之间设置有木衬垫8,所述前管节1的钢承口3内侧设置有遇水膨胀橡胶7,在后管节2的插口4上设置有两道止退钢环5和楔形密封橡胶圈6,在后管节2的插口4的端头附近设置有注浆管11。As shown in Fig. 2, a water-stop structure for pipe jacking joints suitable for high water pressure condition curve includes a
如图3所示,在安装楔形密封橡胶圈6前,先将止退钢环5与承口锚筋10焊接,在制作顶管管节钢筋笼时同步埋入止退钢环5,浇筑混凝土,待结构强度达到设计强度后,依次将楔形密封橡胶圈6安装至指定位置,同时添加密封胶,并确保顶进后挤压密实。As shown in Figure 3, before installing the wedge-shaped
所述楔形密封橡胶圈6采用202氯丁橡胶粘结剂粘结在后管节2插口4的基槽中,安装楔形密封橡胶圈6时同步添加密封胶,并确保顶进后挤压密实。The wedge-shaped
所述木衬垫8应采用质地均匀富有弹性的胶合板,压缩模量不应大于140MPa,性能应符合顶管曲线轴线拟合要求。The
前后两节顶管结构拼装方式与一般单道密封止水顶管结构一致。The assembly method of the front and rear two-section pipe jacking structures is consistent with the general single-channel sealing water-stop pipe jacking structure.
所述楔形密封橡胶圈6、木衬垫8的要求除普通直线段管节拼装外,尚应按照顶管平面或纵断面设计轴线的要求,通过两管节之间轴线偏转,实现平面曲线或纵断面曲线拟合。The requirements of the wedge-shaped
管节及密封装置大规模生产前,应针对顶管管节接头进行密封性试验。如图4所示,即在两节普通直线段管节试拼装后,在双道楔形密封橡胶圈6外的钢承口2上开两个直径8mm大小孔,并在两个孔上安装阀门。从一个孔开始灌水,另一孔阀门打开排气,直至水充满两道密封中间的空隙;待空隙内被水充满后,在两个孔上分别安装压力表、试压泵,通过试压泵加压,当密封出现渗漏时,观察压力表数值。试验压力以达到设计水头的1.5~2.0倍以上为合格。两节曲线段管节试验要求同直线段。Before mass production of pipe joints and sealing devices, a tightness test should be carried out for the pipe jacking pipe joints. As shown in Figure 4, that is, after the trial assembly of the two ordinary straight pipe sections, open two 8mm diameter holes on the
后管节2的四个注浆孔进行顶管机头尾端的同步压浆,使浆液能连续充满整个空隙。在整个管道中每间隔四个管节设一个补浆断面,每个补浆断面设四个注浆孔。补浆应按顺序依次进行,定量压注。The four grouting holes of the
结构外侧需回填水泥浆,以便将顶管结构与开挖土体之间的空隙填充密实,可减少顶管过后土体的后期沉降量,特别是顶管在穿越地下管线及堤防、涌水及软土地段时补压注浆尤为重要,同时可起到隔断外围地下水与结构之间的水力联系的作用。The outer side of the structure needs to be backfilled with cement slurry to fill the gap between the pipe jacking structure and the excavated soil, which can reduce the later settlement of the soil after the pipe jacking. In the land section, the supplementary pressure grouting is particularly important, and at the same time, it can play the role of cutting off the hydraulic connection between the peripheral groundwater and the structure.
回填注浆的浆液为水泥浆,注浆压力为0.8~1.0MPa。压浆需派专人负责,对压入位置、压入量、压力值均详细记录,并根据地层变形监测信息及时调整,确保压浆工序的施工质量。为尽可能的将减阻泥浆全部置换为水泥浆,将顶管结构纵向分区进行置换。The backfill grouting slurry is cement slurry, and the grouting pressure is 0.8-1.0MPa. The grouting needs to be assigned a special person to be responsible for the detailed record of the pressing position, pressing amount and pressure value, and timely adjustment according to the monitoring information of the formation deformation to ensure the construction quality of the grouting process. In order to replace all the drag-reducing mud with cement slurry as much as possible, the pipe jacking structure was replaced by longitudinal partitions.
在顶管掘进过程中,依次将后管节2顶入前管节1,待全线贯通后,通过注浆孔将结构外侧的减阻泥浆置换为水泥浆。In the process of pipe jacking, the
本说明书未作详细描述的内容属于本领域专业技术人员公知的现有技术。The content not described in detail in this specification belongs to the prior art known to those skilled in the art.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110762287A (en) * | 2019-10-30 | 2020-02-07 | 长江勘测规划设计研究有限责任公司 | A water-stop structure suitable for curve pipe jacking interface under high water pressure condition |
| CN112628468A (en) * | 2020-12-31 | 2021-04-09 | 安徽砼宇特构科技有限公司 | Sealing structure for jacking pipe |
| CN117231821A (en) * | 2023-08-30 | 2023-12-15 | 启迪设计集团股份有限公司 | Inter-pipe-section seepage-proofing structure of large-section rectangular jacking pipe and construction method thereof |
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2019
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110762287A (en) * | 2019-10-30 | 2020-02-07 | 长江勘测规划设计研究有限责任公司 | A water-stop structure suitable for curve pipe jacking interface under high water pressure condition |
| CN112628468A (en) * | 2020-12-31 | 2021-04-09 | 安徽砼宇特构科技有限公司 | Sealing structure for jacking pipe |
| CN117231821A (en) * | 2023-08-30 | 2023-12-15 | 启迪设计集团股份有限公司 | Inter-pipe-section seepage-proofing structure of large-section rectangular jacking pipe and construction method thereof |
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