CN210974988U

CN210974988U - Crimping machine for processing environment-friendly chemical fibers

Info

Publication number: CN210974988U
Application number: CN201921690243.7U
Authority: CN
Inventors: 张亚良
Original assignee: Jiangyin Yueda Chemical Textile Co ltd
Current assignee: Jiangyin Yueda Chemical Textile Co ltd
Priority date: 2019-10-10
Filing date: 2019-10-10
Publication date: 2020-07-10
Anticipated expiration: 2029-10-10

Abstract

The utility model discloses a crimping machine for environment-friendly chemical fiber processing, which belongs to the technical field of crimping machines, and particularly relates to a crimping machine for environment-friendly chemical fiber processing, which comprises a frame, wherein the inner side wall of the frame is fixedly connected with a connecting frame, a first compression roller mechanism and a second compression roller mechanism are both arranged in the connecting frame, a cooling mechanism is arranged at the bottom of the inner side wall of the connecting frame, the entering angle of chemical fiber to be processed is adjusted through a first air cylinder, then the chemical fiber is processed through the cooperation of a crimping box, an upper crimping roller and a lower crimping roller, the noise generated during the operation of the device can be reduced through the arrangement of a noise reduction baffle, and through the cooperation of a cooling water circulating pipe which is clamped between the upper crimping roller and the inner side wall of the lower crimping roller, the water cooling is carried out on the inner parts of the upper crimping roller and the lower crimping roller, the burning of the surface of the chemical fiber caused by high temperature is avoided, and simultaneously, the overall intelligence of the working system is increased.

Description

Crimping machine for processing environment-friendly chemical fibers

Technical Field

The utility model relates to a crimping machine technical field specifically is a crimping machine for processing of environment-friendly chemical fibre.

Background

The crimping machine is a device for crimping tows such as chemical fiber yarns, an upper crimping wheel and an upper crimping knife are arranged on the upper side of a frame of the crimping machine, and a lower crimping wheel and a lower crimping knife which are respectively matched with the upper crimping wheel and the upper crimping knife are arranged on the lower side of the frame of the crimping machine; when the crimping process is carried out, an operator respectively adjusts the upper crimping wheel and the lower crimping wheel and the distance between the upper crimping knife and the lower crimping knife according to the thickness of the tows, the tows are conveyed forwards under the clamping traction of the upper crimping wheel and the lower crimping wheel and then are crimped under the action of the upper crimping knife and the lower crimping knife, in the process, the upper crimping wheel and the lower crimping wheel can rub with the chemical fiber tows, the temperature of the chemical fiber tows can be high after the chemical fiber tows work for a long time, and the surface of the chemical fiber is burnt at high temperature, so the upper crimping wheel and the lower crimping wheel need to be cooled.

The general cooling of adding the cooling water through the outside of current crimping machine, extravagant manpower and materials, and be unfavorable for chemical fiber production, the effect that curls is influenced for chemical fiber finished product quality is unstable, and simultaneously, current crimping machine needs artifical a lot of to adjust when curling man-hour, can appear the inaccurate problem of precision.

SUMMERY OF THE UTILITY MODEL

This section is for the purpose of summarizing some aspects of embodiments of the invention and to briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and in the abstract of the specification and the title of the application to avoid obscuring the purpose of this section, the abstract of the specification and the title of the application, and such simplifications or omissions are not intended to limit the scope of the invention.

The present invention has been made in view of the above and/or other problems with existing crimpers.

Therefore, the utility model aims at providing a crimping machine for processing of environment-friendly chemical fibre can solve current crimping machine and generally cool down through adding the cooling water in the outside, extravagant manpower and materials, and be unfavorable for chemical fibre production, influence the effect of curling for chemical fibre finished product quality is unstable, and simultaneously, current crimping machine needs artifical the regulation many times when crimping man-hour, can appear the inaccurate problem of precision.

For solving the technical problem, according to the utility model discloses an aspect, the utility model provides a following technical scheme:

a crimping machine for environmentally friendly chemical fiber processing, comprising: frame, link, compression roller mechanism one, compression roller mechanism two, connecting piece, cooling body, adjustment mechanism and microcontroller, the equal rigid coupling of four extreme angle departments in frame lateral wall bottom has the base, frame inside wall rigid coupling the link, compression roller mechanism one with compression roller mechanism two all locates in the link, the connecting piece is located frame inner chamber lateral wall, cooling body locates link inside wall bottom, adjustment mechanism locates link inside wall top, the installation of frame lateral wall microcontroller.

As an optimized scheme of the crimping machine for processing the environment-friendly chemical fibers, the crimping machine comprises: the link is including making an uproar the baffle of falling, link inside wall joint the baffle of making an uproar falls, the baffle of making an uproar falls for polyester fiber and falls the board of making an uproar, just integrated into one piece has a plurality of sound recesses of inhaling on the baffle of making an uproar falls.

As an optimized scheme of the crimping machine for processing the environment-friendly chemical fibers, the crimping machine comprises: first compression roller mechanism includes first connecting plate, first motor, first pivot and goes up the curling roller, first connecting plate rigid coupling in frame inside wall left side top, first connecting plate lateral wall top installation first motor, first motor output runs through the link, first motor output extends to in the link, first motor tip key-type connection first pivot, the first pivot other end with go up the curling roller rigid coupling, just first motor with microcontroller electric connection.

As an optimized scheme of the crimping machine for processing the environment-friendly chemical fibers, the crimping machine comprises: compression roller mechanism two includes second connecting plate, second motor, second pivot and curling roller down, second connecting plate rigid coupling in frame inside wall left side, the second connecting plate is located first connecting plate below, second connecting plate lateral wall top installation the second motor, second motor output runs through the link, second motor output extends to in the link, second motor tip key-type connection the second pivot, the second pivot other end with curling roller rigid coupling down, just the second motor with microcontroller electric connection.

As an optimized scheme of the crimping machine for processing the environment-friendly chemical fibers, the crimping machine comprises: the connecting piece includes fixed plate and damping spring, the fixed plate rigid coupling in frame inside wall left side, just the fixed plate is located first connecting plate with between the second connecting plate, the equal rigid coupling in fixed plate lateral wall top left and right sides damping spring, two the damping spring top with first connecting plate lateral wall bottom rigid coupling, just first connecting plate swing joint in the frame with between the link.

As an optimized scheme of the crimping machine for processing the environment-friendly chemical fibers, the crimping machine comprises: cooling body includes cooling water circulator, even pipe and cooling water circulating pipe, cooling water circulator install in link inside wall bottom, cooling water circulator tip rigid coupling even pipe, go up the curling roller with the equal rigid coupling of curling roller inside wall down the cooling water circulating pipe, just even intraductal cover is equipped with two water service pipes, just cooling water circulator is through two the water service pipe respectively with cooling water circulating pipe intercommunication, just cooling water circulator with microcontroller electric connection.

As an optimized scheme of the crimping machine for processing the environment-friendly chemical fibers, the crimping machine comprises: adjustment mechanism includes first cylinder, first pneumatic telescopic link, curling case, second cylinder and the pneumatic telescopic link of second, first cylinder rigid coupling in link inside wall top right side, first cylinder output integrated into one piece first pneumatic telescopic link, first pneumatic telescopic link bottom rigid coupling the curling case, second cylinder rigid coupling in link inside wall top left side, second cylinder output integrated into one piece the pneumatic telescopic link of second, just second pneumatic telescopic link bottom through fixed pipe with first pivot is connected, just first cylinder the second cylinder all with microcontroller electric connection.

Compared with the prior art, the method has the advantages that the entry angle of the chemical fiber to be processed is adjusted through the first air cylinder, the chemical fiber is processed through the cooperation of the curling box, the upper curling roller and the lower curling roller, the noise generated during the operation of the device can be reduced due to the arrangement of the noise reduction partition plate, the upper curling roller and the lower curling roller are cooled by water through the cooperation of the cooling water circulating machine and the connecting pipe with the cooling water circulating pipe clamped with the inner side wall of the upper curling roller and the inner side wall of the lower curling roller, the burning of the surface of the chemical fiber caused by high temperature is avoided, meanwhile, the micro controller is a programmable processor, the micro controller takes an L INUX embedded operating system as an operating platform, each processing task is controlled in a multi-thread mode, and the overall intelligence of the operating system is improved.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the present invention will be described in detail with reference to the accompanying drawings and detailed embodiments, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive labor. Wherein:

FIG. 1 is a schematic view of the overall structure of the present invention;

fig. 2 is a schematic view of a part of the structure of the present invention.

Detailed Description

In order to make the above objects, features and advantages of the present invention more comprehensible, embodiments of the present invention are described in detail below with reference to the accompanying drawings.

In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, but the present invention may be implemented in other ways than those specifically described herein, and one skilled in the art may similarly generalize the present invention without departing from the spirit of the present invention, and therefore the present invention is not limited to the specific embodiments disclosed below.

Next, the present invention will be described in detail with reference to the schematic drawings, and in the detailed description of the embodiments of the present invention, for convenience of explanation, the sectional view showing the device structure will not be enlarged partially according to the general scale, and the schematic drawings are only examples, and should not limit the scope of the present invention. In addition, the three-dimensional dimensions of length, width and depth should be included in the actual fabrication.

In order to make the objects, technical solutions and advantages of the present invention clearer, embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.

The utility model provides a crimping machine for processing of environment-friendly chemical fibre, adjust the angle of entry of the chemical fibre that needs processing through first cylinder, then process the chemical fibre through curling case and last curling roller and the cooperation of curling roller down, and the noise that the setting of the baffle of making an uproar falls can reduce equipment during operation production, and through cooling water circulator, even manage and the cooperation of the cooling water circulating pipe of last curling roller and lower curling roller inside wall joint, to the inside water-cooling that carries out of last curling roller and lower curling roller, avoid high temperature to lead to the fact the condition of burning to the surface of chemical fibre to take place, please refer to fig. 1, include, frame 100, link 200, compression roller mechanism one 300, compression roller mechanism two 400, connecting piece 500, cooling body 600, adjustment mechanism 700 and microcontroller 800.

Referring to fig. 1 and fig. 2, the rack 100 has a base 110, specifically, the rack 100 is a mounting rack made of a metal alloy material, the rack 100 is used for arranging the connecting rack 200 and the connecting member 500, the base 110 is screwed at four corners of the bottom of the outer side wall of the rack 100, and the base 110 is used for supporting equipment and preventing the rack 100 from abrasion and corrosion in the long-term use process;

referring to fig. 1 and fig. 2, the connecting frame 200 has a noise reduction partition 210, specifically, the noise reduction partition 210 is fastened to the inner side wall of the connecting frame 200, the noise reduction partition 210 is a polyester fiber noise reduction plate, and a hundred sound absorption grooves are integrally formed on the noise reduction partition 210, and the noise reduction partition 210 is used for reducing noise generated when the device works;

referring to fig. 1 and 2, the first platen roller mechanism 300 includes a first connecting plate 310, a first motor 320, a first rotating shaft 330 and an upper curling roller 340, specifically, the first connecting plate 310 is movably connected to the top of the left side of the inner side wall of the frame 100, the first connecting plate 310 is used for mounting the first motor 320, the first motor 320 is screwed to the top of the outer side wall of the first connecting plate 310, the first motor 320 is used for connecting the first rotating shaft 330, the first rotating shaft 330 is driven to rotate, the output end of the first motor 320 penetrates through the connecting frame 200, the output end of the first motor 320 extends into the connecting frame 200, the end part of the first motor 320 is connected with the first rotating shaft 330 in a key mode, the first rotating shaft 330 is used for connecting the upper curling roller 340, the other end of the first rotating shaft 330 is in threaded connection with the center of the left side wall of the upper curling roller 340, the upper curling roller 340 is used for being matched with the lower curling roller 440 to process chemical fibers, and the first motor 320 is electrically connected with the microcontroller 800;

with continued reference to fig. 1 and 2, the second platen mechanism 400 has a second connecting plate 410 and a second motor 420, second pivot 430 and lower curling roller 440, concretely, second connecting plate 410 welds in frame 100 inside wall left side, second connecting plate 410 is located first connecting plate 310 below, second connecting plate 410 is used for installing second motor 420, second connecting plate 410 lateral wall top has second motor 420 through fastening bolt spiro union, second motor 420 is used for setting up second pivot 430, second motor 420 output runs through link 200, second motor 420 output extends to in the link 200, second motor 420 tip key-type connection second pivot 430, second pivot 430 is used for connecting lower curling roller 440, the second pivot 430 other end and the left side wall central point spiro union of lower curling roller 440, lower curling roller 440 is used for processing the chemical fibre with the cooperation of last curling roller 340, and second motor 420 and microcontroller 800 electric connection.

Continuing to refer to fig. 1, the connecting member 500 has a fixing plate 510 and a damping spring 520, specifically, the fixing plate 510 is welded on the left side of the inner side wall of the rack 100, the fixing plate 510 is located between the first connecting plate 310 and the second connecting plate 410, the fixing plate 510 is used for connecting the damping spring 520, the damping spring 520 is fixedly connected to the left side and the right side of the top of the outer side wall of the fixing plate 510, the tops of the two damping springs 520 are clamped with the bottom of the outer side wall of the first connecting plate 310, the first connecting plate 310 is movably connected between the rack 100 and the connecting frame 200, and the damping spring 520 is used for making elastic deformation to form a;

referring to fig. 1, the cooling mechanism 600 includes a cooling water circulation machine 610, a connecting pipe 620 and a cooling water circulation pipe 630, specifically, the cooling water circulation machine 610 is fastened to the bottom of the inner side wall of the connecting frame 200, the cooling water circulation machine 610 is an MK-54L-25M cooling water circulation machine, the cooling water circulation machine 610 is used for refrigerating water by a compressor, exchanging heat with water to lower the temperature of the water, sending out the cooled water by a circulation pump to form cooled water with lower temperature, the end of the cooling water circulation machine 610 is screwed with the connecting pipe 620, the inner side walls of the upper curling roller 340 and the lower curling roller 440 are fastened with the cooling water circulation pipe 630, the connecting pipe 620 is sleeved with two water pipes, the cooling water circulation machine 610 is respectively communicated with the cooling water circulation pipe 630 by the two water pipes, the water pipes are movably connected with the cooling water circulation pipe 630, a sealing ring (not shown) is disposed at the connection between the water pipes and the cooling water circulation pipe 630, and the cooling water circulation pipe 630 is electrically connected with the micro-controller;

referring to fig. 1 and fig. 2, the adjusting mechanism 700 includes a first cylinder 710, a first pneumatic expansion link 720, a curling box 730, a second cylinder 740, and a second pneumatic expansion link 750, specifically, the first cylinder 710 is screwed to the right side of the top of the inner sidewall of the connecting frame 200, the first cylinder 710 is used for setting the first pneumatic expansion link 720 and driving the second pneumatic expansion link 720 to reciprocate linearly, the first pneumatic expansion link 720 is integrally formed at the output end of the first cylinder 710, the first pneumatic expansion link 720 is used for fixedly connecting the curling box 730, the bottom end of the first pneumatic expansion link 720 is screwed to the curling box 730 through a fastening bolt, the curling box 730 is used for processing the chemical fiber by matching with the upper curling roller 340 and the lower curling roller 440, the second cylinder 740 is screwed to the left side of the top of the connecting frame 200, the second cylinder 740 is used for setting the second pneumatic expansion link 750, the output end of the second cylinder 740 is integrally formed with the second pneumatic expansion link 750, the bottom end of the second pneumatic telescopic rod 750 is connected with the first rotating shaft 330 through a fixed pipe (not marked in the figure), the first cylinder 710 and the second cylinder 740 are both ANK-TDA double-shaft cylinders, and the first cylinder 710 and the second cylinder 740 are both electrically connected with the microcontroller 800;

referring to fig. 1 and fig. 2, the microcontroller 800 is disposed on the outer side wall of the rack 100, specifically, the microcontroller 800 is screwed to the top of the right side wall of the rack 100 by fastening screws, the microcontroller 800 is an MPC857-DS L VR66B programmable processor, the microcontroller 800 uses a L INUX embedded operating system as an operating platform, and the overall intelligence of the operating system is increased by implementing each processing task in a multi-thread manner.

The working principle of the utility model is that when the utility model is used, the entering angle of the chemical fiber to be processed is adjusted through the first cylinder 710, then the chemical fiber is processed through the cooperation of the curling box 730, the upper curling roller 340 and the lower curling roller 440, the noise generated during the operation of the device can be reduced through the arrangement of the noise reduction partition plate 210, and the burning of the surface of the chemical fiber caused by high temperature is avoided through the cooperation of the cooling water circulating pipe 630 of the inner side wall clamping connection of the cooling water circulating machine 610 and the connecting pipe 620, the upper curling roller 340 and the lower curling roller 440, and meanwhile, because the microcontroller 800 is a programmable processor, the microcontroller 800 uses L INUX embedded operating system as an operating platform, and adopts a multi-thread mode to control and realize each processing task, thereby increasing the whole intelligence of the working system.

While the invention has been described above with reference to an embodiment, various modifications may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In particular, as long as there is no structural conflict, the various features of the disclosed embodiments of the present invention can be used in any combination with each other, and the non-exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, it is intended that the invention not be limited to the particular embodiments disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.

Claims

1. A crimping machine for processing environment-friendly chemical fibers is characterized by comprising: frame (100), link (200), compression roller mechanism (300), compression roller mechanism two (400), connecting piece (500), cooling body (600), adjustment mechanism (700) and microcontroller (800), the equal rigid coupling of four end angle departments in frame (100) lateral wall bottom has base (110), frame (100) inside wall rigid coupling link (200), compression roller mechanism (300) with compression roller mechanism two (400) are all located in link (200), connecting piece (500) are located frame (100) inner chamber lateral wall, cooling body (600) are located link (200) inside wall bottom, adjustment mechanism (700) are located link (200) inside wall top, frame (100) lateral wall installation microcontroller (800).

2. The crimping machine for environmentally friendly chemical fiber processing according to claim 1, wherein the connecting frame (200) comprises a noise reduction partition plate (210), the noise reduction partition plate (210) is clamped to an inner side wall of the connecting frame (200), the noise reduction partition plate (210) is a polyester fiber noise reduction plate, and a plurality of sound absorption grooves are integrally formed on the noise reduction partition plate (210).

3. A crimping machine for environmental protection type chemical fiber processing according to claim 1, the first compression roller mechanism (300) comprises a first connecting plate (310), a first motor (320), a first rotating shaft (330) and an upper curling roller (340), the first connecting plate (310) is fixedly connected with the top of the left side of the inner side wall of the rack (100), the top of the outer side wall of the first connecting plate (310) is provided with the first motor (320), the output end of the first motor (320) penetrates through the connecting frame (200), the output end of the first motor (320) extends into the connecting frame (200), the end part of the first motor (320) is connected with the first rotating shaft (330) in a key way, the other end of the first rotating shaft (330) is fixedly connected with the upper curling roller (340), and the first motor (320) is electrically connected with the microcontroller (800).

4. A crimping machine for environmental protection type chemical fiber processing according to claim 3, the second compression roller mechanism (400) comprises a second connecting plate (410), a second motor (420), a second rotating shaft (430) and a lower curling roller (440), the second connecting plate (410) is fixedly connected to the left side of the inner side wall of the rack (100), the second connecting plate (410) is positioned below the first connecting plate (310), the second motor (420) is arranged on the top of the outer side wall of the second connecting plate (410), the output end of the second motor (420) penetrates through the connecting frame (200), the output end of the second motor (420) extends into the connecting frame (200), the end part of the second motor (420) is connected with the second rotating shaft (430) in a key way, the other end of the second rotating shaft (430) is fixedly connected with the lower curling roller (440), and the second motor (420) is electrically connected with the microcontroller (800).

5. The crimping machine for environmentally friendly chemical fiber processing as claimed in claim 4, wherein the connecting member (500) comprises a fixing plate (510) and a damping spring (520), the fixing plate (510) is fixedly connected to the left side of the inner side wall of the frame (100), the fixing plate (510) is located between the first connecting plate (310) and the second connecting plate (410), the damping spring (520) is fixedly connected to the left and right sides of the top of the outer side wall of the fixing plate (510), the tops of the two damping springs (520) are fixedly connected to the bottom of the outer side wall of the first connecting plate (310), and the first connecting plate (310) is movably connected between the frame (100) and the connecting frame (200).

6. The crimping machine for the environmental protection type chemical fiber processing according to claim 5, wherein the cooling mechanism (600) comprises a cooling water circulation machine (610), a connecting pipe (620) and a cooling water circulation pipe (630), the cooling water circulation machine (610) is installed at the bottom of the inner side wall of the connecting frame (200), the end part of the cooling water circulation machine (610) is fixedly connected with the connecting pipe (620), the inner side walls of the upper crimping roller (340) and the lower crimping roller (440) are fixedly connected with the cooling water circulation pipe (630), two water pipes are sleeved in the connecting pipe (620), the cooling water circulation machine (610) is respectively communicated with the cooling water circulation pipe (630) through the two water pipes, and the cooling water circulation machine (610) is electrically connected with the micro controller (800).

7. The crimping machine for environmentally friendly chemical fiber processing as claimed in claim 6, wherein the adjusting mechanism (700) comprises a first cylinder (710), a first pneumatic expansion link (720), a crimping box (730), a second cylinder (740) and a second pneumatic expansion link (750), the first cylinder (710) is fixedly connected to the right side of the top of the inner side wall of the connecting frame (200), the first pneumatic expansion link (720) is integrally formed at the output end of the first cylinder (710), the crimping box (730) is fixedly connected to the bottom end of the first pneumatic expansion link (720), the second cylinder (740) is fixedly connected to the left side of the top of the inner side wall of the connecting frame (200), the second pneumatic expansion link (750) is integrally formed at the output end of the second cylinder (740), and the bottom end of the second pneumatic expansion link (750) is connected to the first rotating shaft (330) through a fixing tube, and the first cylinder (710) and the second cylinder (740) are electrically connected with the microcontroller (800).