CN210970004U - A jig applied to the welding and sealing process of flow battery - Google Patents

A jig applied to the welding and sealing process of flow battery Download PDF

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CN210970004U
CN210970004U CN201921934705.5U CN201921934705U CN210970004U CN 210970004 U CN210970004 U CN 210970004U CN 201921934705 U CN201921934705 U CN 201921934705U CN 210970004 U CN210970004 U CN 210970004U
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splint
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史丁秦
李先锋
张华民
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Dalian Institute of Chemical Physics of CAS
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Abstract

本实用新型公开了一种应用于液流电池焊接密封工艺的夹具,夹具包括透明上夹板和下夹板,透明上夹板置于下夹板上方,上夹板下表面为平面,其下表面或下表面中部设置有透明的弹性橡胶板;下夹板上表面为平面,于其上表面中部设有矩形凹槽,矩形凹槽于上夹板下表面的投影位于弹性橡胶板于上夹板下表面所在的区域内;于矩形凹槽内不设置或设置有1个或2个以上的厚度相同或不同的深度矩形硬质调节板,矩形硬质调节板的形状和尺寸与平行于板面的矩形凹槽截面形状和尺寸相同或相当。其中上夹板和放置在其凹槽中的橡胶板对焊接光的透光率不低于30%。本实用新型结构简单。

Figure 201921934705

The utility model discloses a clamp applied to a welding and sealing process of a liquid flow battery. The clamp comprises a transparent upper clamp plate and a lower clamp plate. The transparent upper clamp plate is placed above the lower clamp plate. A transparent elastic rubber plate is provided; the upper surface of the lower splint is flat, and a rectangular groove is arranged in the middle of the upper surface, and the projection of the rectangular groove on the lower surface of the upper splint is located in the area where the elastic rubber plate is located on the lower surface of the upper splint; One or more rectangular rigid adjustment plates with the same or different depths are not arranged in the rectangular groove, and the shape and size of the rectangular rigid adjustment plate are the same as the cross-sectional shape of the rectangular groove parallel to the plate surface and same or equivalent size. The transmittance of the upper splint and the rubber plate placed in its groove to the welding light is not less than 30%. The utility model has a simple structure.

Figure 201921934705

Description

一种应用于液流电池焊接密封工艺的夹具A jig applied to the welding and sealing process of flow battery

技术领域technical field

本实用新型属于液流电池密封领域,具体涉及一种应用于液流电池焊接密封工艺的夹具。The utility model belongs to the field of liquid flow battery sealing, in particular to a clamp used in a welding and sealing process of a liquid flow battery.

背景技术Background technique

近年来,可再生清洁能源受到了更多的关注,但风能、太阳能等大多可再生能源发电都具有不连续、不稳定性。发出的电力波动较大,可调节性差。进而将可能对电网产生较大冲击。因此,大规模储能技术的发展已是迫在眉睫。而在众多大规模储能技术中,液流电池因其多种优点,更是收到了大家的青睐。In recent years, renewable clean energy has received more attention, but most renewable energy power generation such as wind energy and solar energy is discontinuous and unstable. The generated power fluctuates greatly and the adjustability is poor. In turn, it may have a greater impact on the power grid. Therefore, the development of large-scale energy storage technology is imminent. Among many large-scale energy storage technologies, flow batteries are favored by everyone because of their many advantages.

液流电池是通过泵将正负极的液体导入电池中,经过氧化还原反应实现电能的化学能与电能之间的转换。在此过程中,电堆的密封稳定性起到了了关键的作用。因此电堆密封研究也是液流电池中的一项重要的技术。The flow battery is to introduce the liquid of the positive and negative electrodes into the battery through a pump, and realize the conversion between the chemical energy of the electrical energy and the electrical energy through the redox reaction. In this process, the sealing stability of the stack plays a key role. Therefore, the research of stack sealing is also an important technology in flow batteries.

液流电池的密封方式主要有胶垫面密封、胶垫线密封、热压密封以及焊接密封。相比于其他密封方式,引起作用方式的不同,焊接密封相对更稳定可靠,近年来也收到了更多业内人士的关注。而在焊接密封工艺中,设计选用一种高效的夹具至关重要。。The sealing methods of flow batteries mainly include rubber pad surface sealing, rubber pad line sealing, hot pressing sealing and welding sealing. Compared with other sealing methods, the welding sealing is relatively more stable and reliable, and has received more attention from people in the industry in recent years. In the welding and sealing process, it is very important to design and select an efficient fixture. .

实用新型内容Utility model content

本实用新型要解决的技术问题是:提供一种应用于液流电池焊接密封工艺的夹具,以优化液流电池密封工艺。The technical problem to be solved by the utility model is to provide a fixture applied to the welding and sealing process of the flow battery, so as to optimize the sealing process of the flow battery.

为实现上述目的,本实用新型采用的技术方案如下:For achieving the above object, the technical scheme adopted by the present utility model is as follows:

一种应用于液流电池焊接密封工艺的夹具,其特征在于:所述夹具包括透明上夹板和下夹板,透明上夹板置于下夹板上方,上夹板下表面为平面,其下表面或下表面中部设置有透明的弹性橡胶板;下夹板上表面为平面,于其上表面中部设有矩形凹槽,矩形凹槽于上夹板下表面的投影位于弹性橡胶板于上夹板下表面所在的区域内;于矩形凹槽内不设置或设置有1个或2个以上的厚度相同或不同的深度矩形硬质调节板,矩形硬质调节板的形状和尺寸与平行于板面的矩形凹槽截面形状和尺寸相同或相当。A clamp applied to a welding and sealing process of a flow battery, characterized in that: the clamp comprises a transparent upper clamp plate and a lower clamp plate, the transparent upper clamp plate is placed above the lower clamp plate, the lower surface of the upper clamp plate is a plane, and the lower surface or the lower surface of the clamp plate is flat. A transparent elastic rubber plate is arranged in the middle; the upper surface of the lower splint is flat, and a rectangular groove is arranged in the middle of the upper surface, and the projection of the rectangular groove on the lower surface of the upper splint is located in the area where the elastic rubber plate is located on the lower surface of the upper splint ;There is no or more than 1 or 2 rectangular rigid adjustment plates of the same or different depths in the rectangular groove, and the shape and size of the rectangular rigid adjustment plate are the same as the cross-sectional shape of the rectangular groove parallel to the plate surface. same or equivalent size.

透明上夹板的材质可以为有机玻璃板、钢化玻璃板、亚克力板等透光率较高的平板。The material of the transparent upper splint can be a flat plate with high light transmittance, such as a plexiglass plate, a tempered glass plate, and an acrylic plate.

下夹板的材质为金属板、有机玻璃板、钢化玻璃板、亚克力板等平板。The material of the lower splint is metal plate, plexiglass plate, tempered glass plate, acrylic plate and other flat plates.

透明的弹性橡胶板可以为硅橡胶板类透光率较高的橡胶平板。The transparent elastic rubber sheet can be a silicone rubber sheet with high light transmittance.

硬质调节板的为金属板、有机玻璃板、钢化玻璃板、亚克力板等平板。The hard adjustment plates are metal plates, plexiglass plates, tempered glass plates, acrylic plates and other flat plates.

本实用新型结构简单,上夹板设计凹槽并放置橡胶板有效的减小了待焊接样件所受的应力,并保证了待焊接样件与上夹板紧密贴合、均匀受力;下夹板上设有的矩形凹槽和硬质调节板,可以使不同形状和不同厚度的焊接部件固定牢靠、提高焊接质量,进而保证电堆的密封效果。The utility model has a simple structure, the upper clamping plate is designed with a groove and the rubber plate is placed, which effectively reduces the stress on the sample to be welded, and ensures that the to-be-welded sample is closely fitted with the upper clamping plate and is uniformly stressed; The rectangular groove and hard adjusting plate provided can make welding parts of different shapes and thicknesses firmly fixed, improve the welding quality, and ensure the sealing effect of the stack.

附图说明Description of drawings

图1为本实用新型实施例1的结构示意图;Fig. 1 is the structural representation of Embodiment 1 of the present utility model;

图2为本实用新型实施例2的结构示意图。FIG. 2 is a schematic structural diagram of Embodiment 2 of the present invention.

具体实施方式Detailed ways

下面结合附图说明和实施例对本实用新型作进一步说明,本实用新型的方式包括不仅限于以下实施例。The present utility model will be further described below in conjunction with the accompanying drawings and the embodiments, and the modes of the present utility model include but are not limited to the following embodiments.

实施例1Example 1

如图1所示,一种应用于液流电池焊接密封工艺的夹具,包括带有凹槽2的上夹板1,凹槽2的长、宽、高分别为8cm、8cm、3mm;带有凹槽5的下夹板4,凹槽5的长、宽、高分别为6cm、6cm、3mm;上夹板1凹槽中放有硅橡胶垫3,硅橡胶垫3的长、宽、高分别为8cm、8cm、5mm。上夹板1对于焊接光的透过率为80%,硅橡胶垫3对于焊接光的透过率为90%,足以保证焊接光顺利透过上夹板和硅橡胶垫。焊接开始时,凹槽中放有硅橡胶垫3的上夹板1固定,装有待焊接样件6的下夹板受外力作用向上运动,与上夹板完全贴合,待焊接样件6的长、宽、高分别为6cm、6cm、5mm。然后便可以开始焊接工作。As shown in Figure 1, a fixture applied to the welding and sealing process of a flow battery includes an upper splint 1 with a groove 2, and the length, width and height of the groove 2 are 8cm, 8cm, and 3mm respectively; The lower splint 4 of groove 5, the length, width and height of groove 5 are respectively 6cm, 6cm, 3mm; Silicone rubber pad 3 is placed in the groove of upper splint 1, and the length, width and height of silicon rubber pad 3 are respectively 8cm , 8cm, 5mm. The transmittance of the upper splint 1 to the welding light is 80%, and the transmittance of the silicone rubber pad 3 to the welding light is 90%, which is sufficient to ensure that the welding light passes through the upper splint and the silicon rubber pad smoothly. At the beginning of welding, the upper splint 1 with the silicone rubber pad 3 placed in the groove is fixed, and the lower splint with the sample 6 to be welded moves upwards under the action of external force, and is completely fitted with the upper splint. The length and width of the sample 6 to be welded are , height are 6cm, 6cm, 5mm respectively. The welding work can then be started.

实施例2Example 2

如图2所示,一种应用于液流电池焊接密封工艺的夹具,包括带有凹槽2的上夹板1,凹槽2的长、宽、高分别为8cm、8cm、3mm;带有凹槽5的下夹板4,凹槽5的长、宽、高分别为6cm、6cm、3mm;上夹板1凹槽中放有硅橡胶垫3,硅橡胶垫3的长、宽、高分别为8cm、8cm、5mm。7为带有凹槽8的深度矩形硬质调节板,深度矩形硬质调节板7镶嵌于下夹板4的凹槽5中,凹槽8的长、宽、高分别为4cm、4cm、2mm;上夹板1对于焊接光的透过率为80%,硅橡胶垫3对于焊接光的透过率为90%,足以保证焊接光顺利透过上夹板和硅橡胶垫。焊接开始时,凹槽中放有硅橡胶垫3的上夹板1固定,装有待焊接样件9的下夹板4受外力作用向上运动,与上夹板完全贴合,待焊接样件9的长、宽、高分别为4cm、4cm、3mm。然后便可以开始焊接工作。As shown in Figure 2, a fixture applied to the welding and sealing process of a flow battery includes an upper splint 1 with a groove 2, and the length, width and height of the groove 2 are 8cm, 8cm, and 3mm respectively; The lower splint 4 of groove 5, the length, width and height of groove 5 are respectively 6cm, 6cm, 3mm; Silicone rubber pad 3 is placed in the groove of upper splint 1, and the length, width and height of silicon rubber pad 3 are respectively 8cm , 8cm, 5mm. 7 is the depth rectangular rigid adjustment plate with groove 8, the depth rectangular rigid adjustment plate 7 is inlaid in the groove 5 of the lower splint 4, and the length, width and height of the groove 8 are respectively 4cm, 4cm, 2mm; The transmittance of the upper splint 1 to the welding light is 80%, and the transmittance of the silicone rubber pad 3 to the welding light is 90%, which is sufficient to ensure that the welding light passes through the upper splint and the silicon rubber pad smoothly. At the beginning of welding, the upper splint 1 with the silicone rubber pad 3 placed in the groove is fixed, and the lower splint 4 with the sample 9 to be welded moves upwards under the action of external force, and is completely fitted with the upper splint. The width and height are 4cm, 4cm and 3mm respectively. The welding work can then be started.

采用本方法进行焊接工作,上夹板凹槽中放有橡胶垫可以减小样件与上夹板接触产生的应力,并可以利用橡胶垫具有弹性的特点使焊接样件与上夹板完全贴合,提高焊接质量。下夹板设置或不设置有硬质调节板,这样可以灵活的焊接不同形状和不同厚度的待焊接部件,并可以利用下夹板上设有的凹槽或硬质调节板上设有的凹槽将待焊接样件牢牢的固定起来,不发生偏移、错位现象,提高焊接精度。进而提升了液流电池密封工艺的可靠性。Using this method for welding work, a rubber pad is placed in the groove of the upper splint to reduce the stress generated by the contact between the sample and the upper splint, and the elastic characteristics of the rubber pad can be used to make the welding sample and the upper splint completely fit, improving the Welding quality. The lower splint is provided with or without a hard adjusting plate, so that parts to be welded of different shapes and thicknesses can be welded flexibly, and the grooves on the lower splint or the grooves on the hard adjusting plate can be used to The sample to be welded is firmly fixed without offset and dislocation, and the welding accuracy is improved. This in turn improves the reliability of the flow battery sealing process.

Claims (8)

1.一种应用于液流电池焊接密封工艺的夹具,其特征在于:所述夹具包括透明上夹板和下夹板,透明上夹板置于下夹板上方,上夹板下表面为平面,其下表面或下表面中部设置有透明的弹性橡胶板;下夹板上表面为平面,于其上表面中部设有矩形凹槽,矩形凹槽于上夹板下表面的投影位于弹性橡胶板于上夹板下表面所在的区域内;于矩形凹槽内不设置或设置有1个或2个以上的厚度相同或不同的深度矩形硬质调节板,矩形硬质调节板的形状和尺寸与平行于板面的矩形凹槽截面形状和尺寸相同或相当。1. a clamp applied to the welding and sealing process of the liquid flow battery, is characterized in that: the clamp comprises a transparent upper splint and a lower splint, and the transparent upper splint is placed above the lower splint, and the lower surface of the upper splint is a plane, and its lower surface or A transparent elastic rubber plate is arranged in the middle of the lower surface; the upper surface of the lower splint is flat, and a rectangular groove is arranged in the middle of the upper surface. In the area; no or more than 1 or 2 rectangular rigid adjustment plates of the same or different depths are arranged in the rectangular groove, and the shape and size of the rectangular rigid adjustment plate are the same as those of the rectangular groove parallel to the surface of the plate. The cross-sectional shape and size are the same or equivalent. 2.按照权利要求1所述的夹具,其特征在于:2. The clamp according to claim 1, wherein: 所述上夹板下表面中部设置凹槽,弹性橡胶板置于凹槽内,且弹性橡胶板的厚度大于凹槽的深度,上夹板下表面中部凹槽与下夹板上表面矩形凹槽相对设置,矩形凹槽于上夹板下表面的投影位于上夹板下表面中部凹槽内。A groove is arranged in the middle of the lower surface of the upper splint, the elastic rubber plate is placed in the groove, and the thickness of the elastic rubber plate is greater than the depth of the groove, the middle groove of the lower surface of the upper splint is arranged opposite to the rectangular groove on the upper surface of the lower splint, The projection of the rectangular groove on the lower surface of the upper splint is located in the middle groove of the lower surface of the upper splint. 3.按照权利要求1所述的夹具,其特征在于:3. The clamp according to claim 1, wherein: 所述调节板为上表面中部带有凹槽的平板;The adjusting plate is a flat plate with a groove in the middle of the upper surface; 不同带凹槽的调节板之间:凹槽的深度相同,其上平行于板面的凹槽截面形状和/或尺寸不同;或,凹槽的深度不同,其上平行于板面的凹槽截面形状和/或尺寸相同或不同。Between different adjusting plates with grooves: the depth of the grooves is the same, and the cross-sectional shape and/or size of the grooves parallel to the surface of the plate are different; or, the depth of the grooves is different, and the grooves parallel to the surface of the plate are different. The cross-sectional shapes and/or dimensions are the same or different. 4.按照权利要求1所述的夹具,其特征在于:4. The clamp according to claim 1, wherein: 所述调节板为上表面中部带有通孔的平板;不同带通孔的调节板之间:其上平行于板面的凹槽截面形状和/或尺寸不同。The regulating plate is a flat plate with through holes in the middle of the upper surface; between different regulating plates with through holes: the cross-sectional shape and/or size of the grooves parallel to the plate surface are different. 5.按照权利要求1所述的夹具,其特征在于:透明上夹板的透光率应不低于30%。5. The fixture according to claim 1, wherein the light transmittance of the transparent upper splint should be no less than 30%. 6.按照权利要求1所述的夹具,其特征在于:橡胶板的透光率应不低于30%。6. The fixture according to claim 1, wherein the light transmittance of the rubber plate should not be less than 30%. 7.按照权利要求1-6任一所述的夹具,其特征在于:待焊接样件置于下夹板的矩形凹槽内或通过硬质调节板置于下夹板的矩形凹槽内,待焊接样件的上表面位于下夹板上表面的上方。7. According to any described fixture of claim 1-6, it is characterized in that: the sample to be welded is placed in the rectangular groove of the lower splint or placed in the rectangular groove of the lower splint by a hard adjusting plate, and the welded sample is placed in the rectangular groove of the lower splint. The upper surface of the sample is located above the upper surface of the lower splint. 8.按照权利要求7所述的夹具,其特征在于:于下夹板的矩形凹槽底部设有第二级凹槽;8. The clamp according to claim 7, characterized in that: a second-level groove is provided at the bottom of the rectangular groove of the lower splint; 于第二级凹槽底部不设置或设置有第三级凹槽;There is no or third-level groove at the bottom of the second-level groove; 于第三级凹槽底部不设置或设置有第四级凹槽;There is no or fourth-level groove at the bottom of the third-level groove; 于第四级凹槽底部不设置或设置有第五级凹槽;There is no or fifth-level groove at the bottom of the fourth-level groove; 于第五级凹槽底部不设置或设置有第六级凹槽。The bottom of the fifth-level groove is not provided or is provided with a sixth-level groove.
CN201921934705.5U 2019-11-11 2019-11-11 A jig applied to the welding and sealing process of flow battery Active CN210970004U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114178722A (en) * 2021-12-06 2022-03-15 河北光兴半导体技术有限公司 Bipolar plate welding fixture, laser welding device and bipolar plate welding method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114178722A (en) * 2021-12-06 2022-03-15 河北光兴半导体技术有限公司 Bipolar plate welding fixture, laser welding device and bipolar plate welding method

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