CN210954708U - Industrial equipment running condition monitoring system - Google Patents
Industrial equipment running condition monitoring system Download PDFInfo
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- CN210954708U CN210954708U CN201922299325.5U CN201922299325U CN210954708U CN 210954708 U CN210954708 U CN 210954708U CN 201922299325 U CN201922299325 U CN 201922299325U CN 210954708 U CN210954708 U CN 210954708U
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Abstract
The utility model discloses an industrial equipment operation condition monitored control system relates to equipment monitoring technology field, and the main technical problem of solution is the extravagant place space of monitoring mode that adopts at present, and unified control and fault handling not convenient for have very big limitation. The monitoring system includes: a bottom device layer; the data information is used for acquiring the operation data of the industrial equipment; an information transport layer; the system comprises a bottom layer equipment layer, a data processing layer and a data processing layer, wherein the bottom layer equipment layer is used for acquiring industrial equipment operation information; a data processing layer; the industrial equipment operation information is used for processing the industrial equipment operation information transmitted by the information transmission layer; and a data monitoring layer; the data monitoring layer is used for monitoring the operation information of the industrial equipment processed by the data processing layer, wherein: the output end of the bottom equipment layer is connected with the input end of the information transmission layer, the output end of the information transmission layer is connected with the input end of the data processing layer, and the output end of the data processing layer is connected with the input end of the data monitoring layer. The monitoring system expands the monitoring range, improves the monitoring level and reduces the monitoring cost.
Description
Technical Field
The utility model relates to an equipment control field, and more specifically relates to an industrial equipment operation condition monitored control system.
Background
At present, the modernization of the Chinese industrial production is realized, industrial equipment is developed towards large-scale, continuous, high-speed and automatic, the performance is higher and higher, the functions are more and more, and the real-time monitoring of the operation condition of the industrial equipment is particularly important. In the current large-scale industrial equipment monitoring system, the monitoring of the running condition of the equipment is an important means for ensuring the safety of industrial production, the monitoring mode adopted at present is mostly a one-to-one and on-site monitoring mode, the site space is wasted, the unified monitoring and fault treatment are not convenient, and the limitation is large.
SUMMERY OF THE UTILITY MODEL
Not enough to above-mentioned technique, the utility model discloses an industrial equipment operation condition monitored control system can expand monitoring range, improves the control level, reduces the control cost.
The utility model adopts the following technical scheme: an industrial equipment operational condition monitoring system, the monitoring system comprising:
a bottom device layer; the data information is used for acquiring the operation data of the industrial equipment;
an information transport layer; the system comprises a bottom layer equipment layer, a data processing layer and a data processing layer, wherein the bottom layer equipment layer is used for acquiring industrial equipment operation information;
a data processing layer; the industrial equipment operation information is used for processing the industrial equipment operation information transmitted by the information transmission layer; and a data monitoring layer; the data monitoring layer is used for monitoring the industrial equipment operation information processed by the data processing layer, wherein: the output end of the bottom equipment layer is connected with the input end of the information transmission layer, the output end of the information transmission layer is connected with the input end of the data processing layer, and the output end of the data processing layer is connected with the input end of the data monitoring layer.
As a further technical scheme of the utility model, bottom equipment layer includes industrial equipment and monitoring device, monitoring device is in through rotatory mechanism setting that moves industrial equipment top, monitoring device passes through the moving mechanism setting industrial equipment top, moving mechanism be provided with X axle arm and with X axle arm vertically Y axle arm, X axle arm through with the X axle driving motor that X axle arm is connected moves on the horizontal direction, Y axle arm through with the Y axle driving motor that Y axle arm is connected moves on the vertical direction, sets up through above-mentioned technical scheme, and a monitoring device can monitor 10 at least industrial equipment.
As a further technical scheme of the utility model, monitoring device is CDD industry camera or has wireless sensor's sensing equipment, industrial equipment includes any one of lathe, milling machine, grinding machine, planer, drilling machine, digit control machine tool machining center and flexible manufacturing system, all kinds of portable electric tool of removal, storage equipment, workshop appliance, jacking equipment, transmission equipment, equipment for packing and cleaning equipment.
As a further technical scheme of the utility model, the information transmission layer includes RS485 communication module, TCP or IP communication module and GPRS communication module, wherein the information transmission layer carries out data transmission through RS485 communication module, TCP or IP communication module or GPRS communication module.
As a further technical scheme of the utility model, the data processing layer includes data storage center, data analysis module and data processing module, wherein data analysis module and the integrated setting of data processing module are in data storage center.
As a further technical scheme of the utility model, the data analysis module output is connected with fault diagnosis equipment and intelligent Mobile device input.
As the utility model discloses further technical scheme, fault diagnosis equipment is oscilloscope or image recognition equipment, intelligent Mobile device is including the smart mobile phone, notebook computer, PDA intelligent terminal, panel computer, the on-vehicle intelligent terminal or the wearable equipment that are provided with wireless communication interface or bluetooth interface.
As a further technical scheme of the utility model, the integrated database port that is provided with industrial equipment in data monitoring layer, the database includes operating condition database port, industrial equipment trouble database port or industrial operation time database port.
As a further technical scheme of the utility model, database output port is provided with the remote communication interface, the database passes through remote communication interface connection remote control center input or high in the clouds server input.
As a further technical scheme of the utility model, remote control center is the equipment control room of mill, be provided with the computer management system who has CPU central processing unit and display in the equipment control room of mill.
Has the positive and beneficial effects that:
the utility model discloses a bottom equipment layer, the information transmission layer, the monitored control system that data processing layer and data monitoring layer constitute has realized the many workshops of factory equipment, the remote monitoring of extensive many equipment, the user needn't can realize the control of industrial equipment behaviour at the scene, monitored control information can be in real time through intelligent Mobile device, acquire along with the ground, avoided adopting the cable to receive unchangeably that data brought, the remote monitoring of industrial equipment behaviour has been realized, the control dynamics has been strengthened greatly, hardware resources and human cost also are saved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without inventive exercise, wherein:
FIG. 1 is a schematic diagram of the system of the present invention;
fig. 2 is a schematic structural diagram of the monitoring device of the present invention.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that the embodiments described herein are merely illustrative and explanatory of the present invention, and are not restrictive of the invention.
As shown in fig. 1, an operation condition monitoring system for an industrial device includes: a bottom device layer; the data information is used for acquiring the data information of the operation of the industrial equipment; an information transport layer; the system is used for transmitting the industrial equipment operation information acquired by the bottom equipment layer; a data processing layer; the industrial equipment operation information is used for processing the industrial equipment operation information transmitted by the information transmission layer; and a data monitoring layer; the data monitoring layer is used for monitoring the industrial equipment operation information processed by the data processing layer, wherein: the output end of the bottom equipment layer is connected with the input end of the information transmission layer, the output end of the information transmission layer is connected with the input end of the data processing layer, and the output end of the data processing layer is connected with the input end of the data monitoring layer.
In a further embodiment, the bottom equipment layer includes industrial equipment and monitoring device, and monitoring device sets up in the industrial equipment top, monitoring device is in through rotatory mechanism setting that moves industrial equipment top, monitoring device passes through the moving mechanism setting industrial equipment top, moving mechanism be provided with X axle arm and with X axle arm vertically Y axle arm, X axle arm through with the X axle driving motor that X axle arm is connected moves on the horizontal direction, Y axle arm through with the Y axle driving motor that Y axle arm is connected moves on the vertical direction, through this kind of mode, can realize that a monitoring device monitors at least 10 industrial equipment.
In a further embodiment, the monitoring device is a CDD industrial camera or a sensing device with a wireless sensor, and the industrial device includes any one of a lathe, a milling machine, a grinding machine, a planer, a drilling machine, a numerically controlled machine center, and a flexible manufacturing system, various mobile portable electric tools, a storage device, a workshop device, a hoisting device, a transmission device, a packaging device, and a cleaning device. The information transmission layer comprises an RS485 communication module, a TCP or IP communication module and a GPRS communication module, wherein the information transmission layer carries out data transmission through the RS485 communication module, the TCP or IP communication module or the GPRS communication module. The data processing layer comprises a data storage center, a data analysis module and a data processing module, wherein the data analysis module and the data processing module are integrally arranged in the data storage center.
In the above embodiment, the output end of the data analysis module is connected to the input ends of the fault diagnosis device and the intelligent mobile device. The fault diagnosis device is an oscilloscope or an image recognition device, and the intelligent mobile device comprises an intelligent mobile phone, a notebook computer, a PDA intelligent terminal, a tablet computer, a vehicle-mounted intelligent terminal or a wearable device which is provided with a wireless communication interface or a Bluetooth interface. The data monitoring layer is integrated with a database of the industrial equipment, and the database comprises a working state database, an industrial equipment fault database or an industrial operation time database. The output port of the database is provided with a remote communication interface, and the database is connected with the input end of a remote control center or the input end of a cloud server through the remote communication interface. The remote control center is a factory equipment monitoring room, and a computer management system with a CPU central processing unit and a display is arranged in the factory equipment monitoring room.
The above embodiments are further described below in conjunction with specific implementation procedures to better understand the present invention.
During specific work, the CDD industrial camera and the sensing equipment with the wireless sensor acquire working state data, fault data and running time data of industrial equipment such as a lathe, a milling machine, a grinding machine, a planer and the like, the data are transmitted to the data management center through the RS485 communication module, the TCP or IP communication module or the GPRS communication module, the data management center stores processed data into a corresponding database or outputs the processed data to fault diagnosis equipment such as an oscilloscope or image recognition equipment for fault detection and analysis, and the processed data can also be directly transmitted to intelligent mobile equipment such as a smart phone, a notebook computer, a PDA intelligent terminal, a tablet computer, a vehicle-mounted intelligent terminal or wearable equipment for monitoring and checking. And the data in each database is transmitted to a computer management system or a cloud server with a CPU (central processing unit) and a display in the factory equipment monitoring room through a remote communication interface, so that monitoring personnel can check the data instantly.
Although specific embodiments of the present invention have been described above, it will be understood by those skilled in the art that these specific embodiments are merely illustrative and that various omissions, substitutions and changes in the form and details of the methods and systems described above may be made by those skilled in the art without departing from the spirit and scope of the invention. For example, it is within the scope of the present invention to combine the above-described method steps to perform substantially the same function in substantially the same way to achieve substantially the same result. Accordingly, the scope of the invention is to be limited only by the following claims.
Claims (10)
1. An industrial equipment operation condition monitoring system is characterized by comprising:
a bottom device layer; the data information is used for acquiring the operation data of the industrial equipment;
an information transport layer; the system comprises a bottom layer equipment layer, a data processing layer and a data processing layer, wherein the bottom layer equipment layer is used for acquiring industrial equipment operation information;
a data processing layer; the industrial equipment operation information is used for processing the industrial equipment operation information transmitted by the information transmission layer; and
a data monitoring layer; the data monitoring layer is used for monitoring the operation information of the industrial equipment processed by the data processing layer, wherein: the output end of the bottom equipment layer is connected with the input end of the information transmission layer, the output end of the information transmission layer is connected with the input end of the data processing layer, and the output end of the data processing layer is connected with the input end of the data monitoring layer.
2. The system for monitoring the operation condition of the industrial equipment according to claim 1, wherein the bottom equipment layer comprises the industrial equipment and a monitoring device, the monitoring device is arranged above the industrial equipment through a moving mechanism, the moving mechanism is provided with an X-axis mechanical arm and a Y-axis mechanical arm perpendicular to the X-axis mechanical arm, the X-axis mechanical arm moves in the horizontal direction through an X-axis driving motor connected with the X-axis mechanical arm, and the Y-axis mechanical arm moves in the vertical direction through a Y-axis driving motor connected with the Y-axis mechanical arm.
3. The system for monitoring the operation condition of the industrial equipment according to claim 2, wherein the monitoring device is a CDD industrial camera or a sensing device with a wireless sensor, and the industrial equipment comprises any one of a lathe, a milling machine, a grinding machine, a planer, a drilling machine, a numerical control machine processing center, a flexible manufacturing system, various mobile portable electric tools, a storage device, a workshop device, a hoisting device, a transmission device, a packaging device and a cleaning device.
4. The system for monitoring the operation status of the industrial equipment according to claim 1, wherein the information transmission layer comprises an RS485 communication module, a TCP or IP communication module and a GPRS communication module, wherein the information transmission layer transmits data through the RS485 communication module, the TCP or IP communication module or the GPRS communication module.
5. The system for monitoring the operating condition of the industrial equipment as claimed in claim 1, wherein the data processing layer comprises a data storage center, a data analysis module and a data processing module, wherein the data analysis module and the data processing module are integrally arranged in the data storage center.
6. The system for monitoring the operating condition of the industrial equipment is characterized in that the output end of the data analysis module is connected with the input ends of the fault diagnosis equipment and the intelligent mobile equipment.
7. The system for monitoring the operation condition of the industrial equipment according to claim 6, wherein the fault diagnosis equipment is an oscilloscope or an image recognition equipment, and the intelligent mobile equipment comprises a smart phone, a notebook computer, a PDA intelligent terminal, a tablet personal computer, a vehicle-mounted intelligent terminal or wearable equipment which is provided with a wireless communication interface or a Bluetooth interface.
8. The system for monitoring the operation condition of the industrial equipment as claimed in claim 1, wherein the data monitoring layer is integrated with a database port of the industrial equipment, and the database comprises a working state database port, an industrial equipment failure database port or an industrial operation time database port.
9. The system for monitoring the operation status of industrial equipment according to claim 8, wherein the output port of the database is provided with a remote communication interface, and the database is connected with the input end of a remote control center or the input end of a cloud server through the remote communication interface.
10. The system for monitoring the operation status of industrial equipment according to claim 9, wherein the remote control center is a plant equipment monitoring room, and a computer management system having a CPU and a display is arranged in the plant equipment monitoring room.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922299325.5U CN210954708U (en) | 2019-12-19 | 2019-12-19 | Industrial equipment running condition monitoring system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922299325.5U CN210954708U (en) | 2019-12-19 | 2019-12-19 | Industrial equipment running condition monitoring system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210954708U true CN210954708U (en) | 2020-07-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922299325.5U Active CN210954708U (en) | 2019-12-19 | 2019-12-19 | Industrial equipment running condition monitoring system |
Country Status (1)
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|---|---|
| CN (1) | CN210954708U (en) |
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- 2019-12-19 CN CN201922299325.5U patent/CN210954708U/en active Active
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