CN210939782U - A fold mould slip casting machine for domestic ceramics production - Google Patents

A fold mould slip casting machine for domestic ceramics production Download PDF

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CN210939782U
CN210939782U CN201821613711.6U CN201821613711U CN210939782U CN 210939782 U CN210939782 U CN 210939782U CN 201821613711 U CN201821613711 U CN 201821613711U CN 210939782 U CN210939782 U CN 210939782U
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mould
die
fixed
frame
double
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蔡锐坤
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Chaozhou Lianyuan Ceramics Manufacturing Co ltd
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Chaozhou Lianyuan Ceramics Manufacturing Co ltd
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Abstract

The utility model discloses a fold mould slip casting machine for domestic ceramics production, including base, frame, high-pressure slurry storage tank, high-pressure air pump and hydraulic power unit, the frame is fixed on the base, hydraulic power unit fixes on the base and close on the right side of frame, the frame is inside to be equipped with the fixed mould, to push away movable mould and two at least double faced mould, the fixed mould is fixed frame left side stand middle part and orientation inside the frame. The utility model discloses a fold mould slip casting machine for domestic ceramics production adopts the double faced mould and the fixed mould of fold mould structure and the mutual matching of promotion mould to use, can the different products of coproduction during messenger's production to carry out slip casting production simultaneously, improve holistic production rate, start hydraulic power unit simultaneously and can slip casting multiunit product simultaneously, wholly make hydraulic power unit's utilization ratio improve, not only improved production efficiency, still practiced thrift the waste of the energy, whole energy-concerving and environment-protective.

Description

A fold mould slip casting machine for domestic ceramics production
Technical Field
The utility model belongs to the field, specifically speaking relates to a fold mould slip casting machine for domestic ceramics production.
Background
At present, the manual grouting is mainly used for ceramic production and processing in China, a plaster mold is adopted for die-pressing production, the production efficiency is low, the labor intensity of workers is high, the product quality is uneven, and the production of the product is seriously influenced. High-pressure grouting machines mainly produced in Germany have been used for replacing manual grouting successfully internationally, and the grouting equipment is basically popularized and introduced domestically. However, the existing grouting equipment on the market is single production equipment, namely, each machine can only install one set of mold, one-time pressing is carried out to produce a corresponding product, the installation and debugging of the mold are time-consuming and labor-consuming due to the fineness requirement of the equipment, meanwhile, when in actual production, hydraulic power cannot be comprehensively utilized, more energy is wasted often, the environment is not environment-friendly enough, a hydraulic pump station needs to be restarted after demolding in each production, the operation is carried out again, the actual production time is longer, personnel are idle when the machine operates, manpower is wasted, and the production efficiency is relatively lower.
Disclosure of Invention
The utility model aims to solve the technical problem that a fold mould slip casting machine that is used for domestic ceramics production, can many sets of products of fast coproduction, the energy saving, save time is provided.
The utility model provides a technical scheme of above-mentioned technical problem does:
the utility model provides a fold mould slip casting machine for domestic ceramics production, includes base, frame, high-pressure slurry storage tank, high-pressure air pump and hydraulic power unit, the frame is fixed on the base, hydraulic power unit fixes on the base and close on the right side of frame, inside fixed mould, push mould and two at least double faced mould of being equipped with of frame, the fixed mould is fixed frame left side stand middle part and orientation inside the frame, hydraulic power unit through run through the hydraulic stem of frame right side stand lateral wall with push mould fixed connection, double faced mould is arranged in the fixed mould with push the intermediate position of mould, the fixed mould, double faced mould, push mould and match each other, the fixed mould with push mould slidable in proper order fixes on the back timber of frame, high-pressure slurry storage tank respectively with the fixed mould, The double-sided die is communicated, and the high-pressure air pump is respectively communicated with the fixed die, the double-sided die and the pushing die.
Specifically, the right side of the fixed die and the right side of the double-sided die are both provided with female dies, the pushing die and the left side of the double-sided die are both provided with male dies, each group of the male dies and the female dies are matched with each other, the left side of the fixed die is attached to the left upright post, and the center of the side of the pushing die is fixedly connected with the hydraulic rod.
Specifically, the male die and the female die are both porous resin dies and are respectively installed in the double-sided die, the pushing die and the fixed die, and each set of the female die and the male die which are opposite to each other comprises at least one die cavity after being combined.
Specifically, the back timber is equipped with the window of placing of fretwork, is located the both sides of placing the window are equipped with one respectively and run through slide rail around the back timber, the double faced mould with the top of pushing away the mould is equipped with coupling mechanism respectively, the coupling mechanism top is penetrated place the window and erect on the slide rail.
Specifically, the connecting mechanism comprises a connecting frame, a connecting bolt, a connecting roller and pulleys which are arranged at the two ends of the connecting roller and matched with the sliding rail respectively, the pulleys are erected on the sliding rail, the double-sided die and the pushing die are fixed to the bottom end of the connecting frame through the connecting bolt, and the connecting roller is fixed to the top end of the connecting frame.
Specifically, the front side surfaces of the fixed die, the double-sided die and the pushing die are respectively provided with a first injection device which is matched with the female die and communicated with the female die and a second injection device which is matched with the male die and communicated with the male die, and the first injection device and the second injection device are respectively connected with the high-pressure air pump.
Specifically, the fixed die and the double-sided rear side face are respectively provided with a grouting opening which is matched with the female die and communicated with the female die, and the grouting opening is connected with the high-pressure grouting tank.
Preferably, a pressurizing grouting pump is further arranged on the grouting opening and connected with the high-pressure slurry storage tank.
Specifically, the middle parts of the front side surfaces of the double-sided dies are respectively provided with a movable push rod.
Preferably, the front side and the rear side of the left upright post are provided with limit lugs at positions corresponding to the fixed die, and the limit lugs are provided with infrared sensing devices.
The utility model discloses a following beneficial effect has: the double-sided die and the fixed die which adopt the stacked die structure and the pushing die are matched with each other for use, different products can be produced simultaneously during production, grouting production is carried out simultaneously, the overall production speed is improved, a hydraulic pump station is started simultaneously, multiple groups of products can be grouted simultaneously, the utilization rate of the hydraulic pump station is integrally improved, the production efficiency is improved, the energy waste is also saved, the whole energy-saving and environment-friendly effects are achieved, one group of demoulding is realized during demoulding, the idle time of whole personnel is short, and the utilization of manpower is enhanced.
Drawings
Fig. 1 is a schematic front structural view of the stack-molding grouting machine of the present invention.
Fig. 2 is a schematic side sectional structure view of the stack-molding grouting machine of the present invention.
Fig. 3a is a schematic structural diagram of the male mold of embodiment 1 of the stack mold grouting machine of the present invention.
Fig. 3b is a schematic diagram of the concave mold structure of the stack-mold grouting machine of the present invention in embodiment 1.
Fig. 4a is a schematic structural diagram of the male mold of embodiment 2 of the stack mold grouting machine of the present invention.
Fig. 4b is a schematic diagram of the concave mold structure of the stack-mold grouting machine of the present invention in embodiment 2.
The reference numbers in the figures have the following meanings:
the device comprises a base 1, a left upright post 2, a top beam 3, a right upright post 4, a hydraulic pump station 5, a hydraulic rod 6, a fixed die 7, a double-sided die 8, a pushing die 9, a limiting lug 10, a movable pushing rod 11, a first injection device 12, a second injection device 13, a grouting opening 14, a pressurizing grouting pump 15, a placing window 16, a sliding rail 17, a pulley 18, a connecting roller 19, a connecting frame 20 and a connecting bolt 21.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings.
Example 1:
the utility model provides a fold mould slip casting machine for domestic ceramics production as shown in figure 1 and 2, including base 1, frame, high-pressure slurry storage tank (not shown in the figure), high-pressure air pump (not shown in the figure) and hydraulic power unit 5, the frame is fixed on the base 1, hydraulic power unit 5 fixes on the base 1 and closes on the right side of frame, frame inside is equipped with fixed mould 7, promotes mould 9 and two at least double faced mould 8, fixed mould 7 is fixed in frame left side stand 2 middle part and towards frame inside, hydraulic power unit 5 through run through the hydraulic stem 6 of frame right side stand 4 lateral wall with promote mould 9 fixed connection, double faced mould 8 is arranged in fixed mould 7 with promote the intermediate position of mould 9, fixed mould 7, double faced mould 8 promote mould 9 and match each other, the fixed die 7, the double-sided die 8 and the pushing die 9 are sequentially slidably fixed on the top beam 3 of the rack, the high-pressure slurry storage tank is respectively communicated with the fixed die 7 and the double-sided die 8, and the high-pressure air pump is respectively communicated with the fixed die 7, the double-sided die 8 and the pushing die 9.
Specifically, the right side of the fixed die 7 and the right side of the double-sided die 8 are both provided with a female die (not shown), the left sides of the pushing die 9 and the double-sided die 8 are both provided with male dies (not shown), each group of the male dies and the female dies are matched with each other, the left side of the fixed die 7 is matched with the left upright post 2, and the center of the side of the pushing die 9 is fixedly connected with the hydraulic rod 6. Specifically, the male die and the female die are both porous resin dies and are respectively installed in the double-sided die 8, the pushing die 9 and the fixed die 7, and each group of the female die and the male die which are opposite to each other comprises at least one die cavity after being combined. In this embodiment, as shown in FIG. 3, a set of female and male molds corresponds to a single product, so that when the female and male molds are closed, a mold cavity is formed.
Specifically, the top beam 3 is provided with a hollow placing window 16, two sides of the placing window 16 are respectively provided with a sliding rail 17 penetrating through the front and the back of the top beam 3, the top of the double-sided die 8 and the top of the pushing die 9 are respectively provided with a connecting mechanism, and the top of the connecting mechanism penetrates into the placing window 16 and is erected on the sliding rail 17. Specifically, the connecting mechanism comprises a connecting frame 20, a connecting bolt 21, a connecting roller 19 and pulleys 18 which are arranged at two ends of the connecting roller 19 and matched with the sliding rail 17 respectively, the pulleys 18 are erected on the sliding rail 17, the double-sided die 8 and the pushing die 9 are fixed at the bottom end of the connecting frame 20 through the connecting bolt 21, and the connecting roller 19 is fixed at the top end of the connecting frame 20. The connecting mechanism enables the double-sided die 8 and the pushing die 9 to be suspended in the middle of the rack, so that the consistency of moving tracks of the pushing die 9 and the double-sided die 8 is guaranteed when the pushing die slides, the male die and the female die are guaranteed to correspond to each other, the male die and the female die can be accurately attached to each other, normal grouting is guaranteed, and the quality of a formed blank is also guaranteed.
Specifically, the front side surfaces of the fixed die 7, the double-sided die 8 and the pushing die 9 are respectively provided with a first injection device 12 which is matched with the female die and is communicated with the female die, and a second injection device 13 which is matched with the male die and is communicated with the male die, and the first injection device 12 and the second injection device 13 are respectively connected with the high-pressure air pump. The first injection device and the second injection device are connected with a water conveying pipe (not shown in the figure) besides a high-pressure air pump, the second injection device 13 is connected to the middle position of the male die through a pipeline, and is mainly used for injecting the water into the male die when the male die is demolded, high-pressure airflow is sprayed at the joint of the male die and the blank, so that the blank cannot be jointed on the male die, the blank is prevented from deforming when the male die is demolded, the first injection device 12 injects high-pressure air flow to the joint of the female die and the blank body to separate the blank body from the female die and collect the blank body by workers, so as to integrally complete the demoulding work of the blank body, after the demoulding is finished, high-pressure airflow and water flow are simultaneously injected to be combined into high-pressure water flow, and (4) flushing the porous resin mold, flushing the muddy water stored in the gap of the porous resin mold and sucked out of the blank body, and ensuring that the porous resin mold can normally operate during the next grouting.
Specifically, the fixed die 7 and the double-sided rear side face are respectively provided with a grouting opening 14 which is matched with the female die and communicated with the female die, and the grouting opening 14 is connected with the high-pressure grouting tank. Preferably, a pressurizing grouting pump 15 is further arranged on the grouting opening 14, and the pressurizing grouting pump 15 is connected with the high-pressure slurry storage tank. The high-pressure slurry storage tank conveys slurry to the grouting opening 14, and the slurry is pressurized by the pressurizing grouting pump 15 on the grouting opening 14, so that the slurry can better enter a mold, and the complete molding of the blank is further ensured.
Specifically, the middle parts of the front side surfaces of the double-sided dies 8 are respectively provided with a movable push rod 11. The movable push rod 11 is mainly used for conveniently moving the double-sided die 8, so that the blank demoulding is realized one by one, and the operation of workers is facilitated. Preferably, the front side and the rear side of the left upright post 2 are provided with limit lugs 10 at positions corresponding to the fixed die 7, and the limit lugs 10 are provided with infrared sensing devices (not marked in the figure). The limiting ear 10 mainly prompts a worker not to enter a working area when the worker is working, and when the infrared sensing device senses that the worker enters the working area, the infrared sensing device gives a prompt and stops the hydraulic pump station 5 to stop working.
Example 2:
this example is substantially the same as example 1 except that: as shown in fig. 4, a set of the female die and the male die corresponds to a set of products, that is, when the female die and the male die are assembled, two or more die cavities are formed. Because the whole set of daily ceramics is synthesized by various varieties, such as bowls, plates, dishes, spoons and the like, if a single cavity in the embodiment 1 is used, the mold is frequently replaced during product production, and the embodiment adopts the mode that the mold cavities corresponding to the products which need to be simultaneously produced are integrated in one set of mold on the premise of space permission, so that the conditions of increasing the number of the molds, reducing the production efficiency, increasing the production cost and the like caused by continuous mold replacement in production are avoided.
The foregoing is a more detailed description of the present invention, taken in conjunction with the specific preferred embodiments thereof, and it is not intended that the invention be limited to the specific embodiments shown and described. To the utility model belongs to the technical field of ordinary technical personnel, do not deviate from the utility model discloses under the prerequisite of design, can also make a plurality of simple deductions or replacement, all should regard as belonging to the utility model discloses a protection scope.

Claims (10)

1. The utility model provides a fold mould slip casting machine for domestic ceramics production, includes base (1), frame, high-pressure slurry storage tank, high-pressure air pump and hydraulic power unit (5), the frame is fixed on base (1), hydraulic power unit (5) are fixed on base (1) and close on the right side of frame, its characterized in that: frame inside is equipped with fixed mould (7), promotes mould (9) and two at least double-faced mold (8), fixed mould (7) are fixed frame left side stand (2) middle part and orientation inside the frame, hydraulic power unit (5) are through running through hydraulic stem (6) of frame right side stand (4) lateral wall with push away movable mould (9) fixed connection, double-faced mold (8) are arranged in fixed mould (7) with push away the intermediate position of mould (9), fixed mould (7) double-faced mold (8) push away movable mould (9) and match each other, fixed mould (7) double-faced mold (8) with it fixes to push away movable mould (9) slidable in proper order on back timber (3) of frame, high pressure slurry storage tank respectively with fixed mould (7) double-faced mold (8) are linked together, high pressure air pump respectively with fixed mould (7), The double-sided die (8) and the pushing die (9) are communicated.
2. The stack slip casting machine according to claim 1, wherein: the right flank of fixed mould (7) with the right flank of double faced mould (8) all is equipped with the die, push away movable mould (9) with the left surface of double faced mould (8) all is equipped with the terrace die, and each group is relative the terrace die with the die is anastomotic each other, the left surface laminating of fixed mould (7) left side stand (2), push away movable mould (9) have side center department with hydraulic stem (6) fixed connection.
3. The stack slip casting machine according to claim 2, wherein: the male die and the female die are both porous resin dies and are respectively arranged in the double-sided die (8), the pushing die (9) and the fixed die (7), and each group of the female die and the male die which are opposite comprise at least one die cavity after being combined.
4. The stack slip casting machine according to claim 3, wherein: roof beam (3) are equipped with the window (16) of placing of fretwork, are located the both sides of placing window (16) are equipped with one respectively and run through slide rail (17) around roof beam (3), double faced mould (8) with the top of pushing away movable mould (9) is equipped with coupling mechanism respectively, the coupling mechanism top is penetrated place window (16) and erect on slide rail (17).
5. The stack slip casting machine according to claim 4, wherein: coupling mechanism includes linking frame (20), connecting bolt (21), connection roller (19) and sets up respectively connecting roller (19) both ends with slide rail (17) assorted pulley (18), pulley (18) erect on slide rail (17), double faced mold (8) push away movable mould (9) and pass through connecting bolt (21) are fixed the bottom of linking frame (20), it fixes to connect roller (19) the top of linking frame (20).
6. The stack slip casting machine according to claim 3, wherein: the front side surfaces of the fixed die (7), the double-sided die (8) and the pushing die (9) are respectively provided with a first injection device (12) which is matched with the female die and communicated with the female die and a second injection device (13) which is matched with the male die and communicated with the male die, and the first injection device (12) and the second injection device (13) are respectively connected with the high-pressure air pump.
7. The stack slip casting machine according to claim 3, wherein: and the fixed die (7) and the double-sided rear side face are respectively provided with a grouting opening (14) which is matched with the female die and communicated with the female die, and the grouting opening (14) is connected with the high-pressure slurry storage tank.
8. The stack slip casting machine according to claim 7, wherein: still be equipped with pressurization grouting pump (15) on slip casting mouth (14), pressurization grouting pump (15) with high-pressure mud storage tank links to each other.
9. Stack injection moulding machine according to any of claims 1 to 8, characterized in that: and the middle parts of the front side surfaces of the double-sided dies (8) are respectively provided with a movable push rod (11).
10. Stack injection moulding machine according to any of claims 1 to 8, characterized in that: the front side and the rear side of the left upright post (2) are provided with a limiting lug (10) relative to the position of the fixed die (7), and the limiting lug (10) is provided with an infrared induction device.
CN201821613711.6U 2018-09-30 2018-09-30 A fold mould slip casting machine for domestic ceramics production Active CN210939782U (en)

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CN201821613711.6U CN210939782U (en) 2018-09-30 2018-09-30 A fold mould slip casting machine for domestic ceramics production

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109176829A (en) * 2018-09-30 2019-01-11 潮州市联源陶瓷制作有限公司 It is a kind of to be molded into pulp grinder for the folded of household porcelain production
CN111975938A (en) * 2020-08-27 2020-11-24 溆浦易锋精细瓷业有限责任公司 Ceramic slip casting equipment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109176829A (en) * 2018-09-30 2019-01-11 潮州市联源陶瓷制作有限公司 It is a kind of to be molded into pulp grinder for the folded of household porcelain production
CN111975938A (en) * 2020-08-27 2020-11-24 溆浦易锋精细瓷业有限责任公司 Ceramic slip casting equipment

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