CN210936541U - Steel pipe non-roundness repairing device - Google Patents
Steel pipe non-roundness repairing device Download PDFInfo
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- CN210936541U CN210936541U CN201921279442.9U CN201921279442U CN210936541U CN 210936541 U CN210936541 U CN 210936541U CN 201921279442 U CN201921279442 U CN 201921279442U CN 210936541 U CN210936541 U CN 210936541U
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- arc
- steel pipe
- shaped seat
- roundness
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Abstract
A steel pipe non-roundness repairing device relates to a device for repairing the non-roundness of the end of a steel pipe for an industrial long-distance pipeline. The method is mainly designed for solving the problems that the existing steel pipe with out-of-roundness exceeding the standard can only be degraded or scrapped, and the yield of the steel pipe is reduced. The device comprises an upper arc-shaped seat and a lower arc-shaped seat, wherein the lower surface of the lower arc-shaped seat is arc-shaped; the upper surface of the upper arc-shaped seat is also arc-shaped. A connecting sleeve is fixed at the bottom of the upper arc-shaped seat, and the upper end of the guide rod extends into the connecting sleeve; the bottom of the upper arc-shaped seat is connected with an upper guide plate, the top of the lower arc-shaped seat is provided with a lower guide plate, the upper guide plate and the lower guide plate are provided with long bolt mounting holes, and the upper guide plate and the lower guide plate are connected together through bolts. The hydraulic jack is arranged on the upper surface of the lower arc-shaped seat and is connected with the lower end of the guide rod. The upper arc-shaped seat and the lower arc-shaped seat are both provided with reinforcing ribs. The method has the advantage of solving the problem that the yield of the steel pipe is influenced by the out-of-roundness standard of the steel pipe in the processing and manufacturing process of the steel pipe for the long pipeline.
Description
The technical field is as follows:
the utility model relates to a carry out prosthetic device to industry long distance pipeline with welding steel pipe end out-of-roundness.
Background art:
the non-roundness of the steel pipe refers to the percentage of the difference between the maximum pipe diameter and the minimum pipe diameter on the cross section of the steel pipe in the specified outer diameter of the steel pipe, reflects the roundness condition of steel pipe processing, and has the calculation formula as follows:
the non-roundness of the steel pipe is not required to be equal to (the maximum pipe diameter-the minimum pipe diameter)/the specified outer diameter is 100 percent;
in the manufacturing process of the industrial long-distance steel pipe, the coil forming process of the steel pipe is easy to cause out-of-roundness standard of the steel pipe, namely, two ends of the steel pipe are out-of-roundness. The steel pipes with non-circular pipe ends can not be normally welded on the pipeline construction site, which directly influences the construction quality and efficiency of the long-distance pipeline. Therefore, strict requirements are made on the out-of-roundness of the steel pipe in the manufacturing standard of the steel pipe, and the steel pipe with the out-of-roundness exceeding the standard in the production of a pipe manufacturing enterprise can only be degraded or scrapped, which greatly affects the yield of the steel pipe manufacturing.
In order to solve the problem that the out-of-roundness of the steel pipe exceeds the standard, the problem that the out-of-roundness of the steel pipe cannot be completely solved only by adjusting the steel pipe manufacturing process is difficult to solve, so that a device capable of repairing the out-of-roundness of the steel pipe in the steel pipe machining process is urgently required to be designed and manufactured.
The invention content is as follows:
the utility model aims to solve the technical problem that a steel pipe out-of-roundness prosthetic devices that improves steel pipe lumber recovery is repaired to the out-of-roundness at steel pipe both ends that can be quick, convenient is provided.
The above object is achieved by: the lower surface of the lower arc seat is arc-shaped, and the radian of the lower arc seat is consistent with the standard radian of the inner wall of the repaired steel pipe; the upper surface of the upper arc seat is also arc-shaped, and the radian of the upper arc seat is consistent with the standard radian of the inner wall of the repaired steel pipe.
A connecting sleeve is fixed at the bottom of the upper arc-shaped seat, and the upper end of the guide rod extends into the connecting sleeve;
the bottom of the upper arc-shaped seat on two sides of the connecting sleeve is respectively connected with an upper guide plate through a bolt, the top of the lower arc-shaped seat is respectively fixed with two lower guide plates through bolts, the lower parts of the two upper guide plates are provided with long bolt mounting holes, the upper parts of the two lower guide plates are provided with long bolt mounting holes, and the upper guide plate and the lower guide plate which are positioned on the same side are connected together through bolts in the long bolt mounting holes.
The hydraulic jack is arranged on the upper surface of the lower arc-shaped seat and is connected with the lower end of the guide rod.
And reinforcing ribs are fixed on the upper arc-shaped seat and the lower arc-shaped seat.
The utility model has the advantages that: the method successfully solves the problem that the yield of the steel pipe is influenced by the out-of-roundness of the steel pipe in the processing and manufacturing process of the steel pipe for the long-distance pipeline, helps steel pipe manufacturing enterprises to improve the product quality, saves the processing cost and creates considerable economic benefit. The device has more obvious effect on the steel pipe for the low-steel-grade water delivery pipeline, and the repair rate of the steel pipe with out-of-roundness exceeding reaches more than 98 percent.
Description of the drawings:
fig. 1 is a schematic front view of the present invention;
FIG. 2 is a schematic view of the upper arc seat of the present invention;
FIG. 3 is a schematic view of the lower arc seat of the present invention;
fig. 4 is a schematic side view of the lower and middle guide plates of the present invention.
The specific implementation mode is as follows:
the present invention will be further described with reference to FIGS. 1-4;
the lower surface of the lower arc seat is arc-shaped, and the radian of the lower arc seat is consistent with the standard radian of the inner wall of a repaired steel pipe; the upper surface of the upper arc seat is also arc-shaped, and the radian of the upper arc seat is consistent with the standard radian of the inner wall of the repaired steel pipe.
The connecting sleeve 3 is fixed at the bottom of the upper arc-shaped seat, and the upper end of the guide rod 4 extends into the connecting sleeve;
the bottom of the upper arc-shaped seat on two sides of the connecting sleeve is respectively connected with an upper guide plate 5 through a bolt, the top of the lower arc-shaped seat is respectively fixed with two lower guide plates 6 through bolts, the lower parts of the two upper guide plates are provided with long bolt mounting holes 7, the upper parts of the two lower guide plates are provided with long bolt mounting holes, and the upper guide plate and the lower guide plate which are positioned on the same side are connected together through bolts 8 in the long bolt mounting holes. The upper guide plate and the lower guide plate can play a role in guiding and supporting in work, the problem that the device is broken due to too large acting force of the power mechanism is prevented, and the safety and the stability of the device in operation are greatly improved.
The hydraulic jack 9 is arranged on the upper surface of the lower arc-shaped seat and is connected with the lower end of the guide rod. The power of the device is provided by an electric hydraulic pump 11 of 100t, and the working end of the hydraulic pump is connected with a hydraulic jack.
And reinforcing ribs 10 are fixed on the upper arc-shaped seat and the lower arc-shaped seat.
When the steel pipe repairing machine works, the steel pipe 12 is placed on the rotating tire, and the steel pipe is rotated to enable the position, to be repaired, of the steel pipe to be located at the highest position, namely the 12 o' clock position of the clock; adjusting the positions of the upper and lower arc seats and the upper and lower guide plates in the end of the steel pipe to make the working surface (arc surface) of the arc seat closely attached to the inner wall of the steel pipe;
and placing a hydraulic jack on the upper surface of the lower arc-shaped seat, and connecting the hydraulic jack with the guide rod.
After the installation is finished, the electric hydraulic pump is started, so that the upper arc-shaped seat and the lower arc-shaped seat exert acting force on the steel pipe, the steel pipe is subjected to plastic deformation in the short axis direction, the steel pipe is made to be more round, and the purpose of repairing the out-of-round degree of the pipe end of the steel pipe is achieved.
The position of the steel pipe with the out-of-round shape is only a small part, so that the steel pipe only needs to be repaired once. Go up arc seat and arc seat down and can make multiple specification according to the steel pipe diameter, change according to the steel pipe diameter during the use.
Claims (2)
1. Steel pipe out-of-roundness prosthetic devices, characterized by: the device comprises an upper arc-shaped seat (1) and a lower arc-shaped seat (2), wherein the lower surface of the lower arc-shaped seat is arc-shaped, and the radian of the lower arc-shaped seat is consistent with the standard radian of the inner wall of a repaired steel pipe; the upper surface of the upper arc seat is also arc-shaped, and the radian of the upper arc seat is consistent with the standard radian of the inner wall of the repaired steel pipe;
the bottom of the upper arc-shaped seat is fixed with a connecting sleeve (3), and the upper end of the guide rod (4) extends into the connecting sleeve;
the bottom of the upper arc-shaped seat at two sides of the connecting sleeve is respectively connected with an upper guide plate (5) through bolts, the top of the lower arc-shaped seat is respectively fixed with two lower guide plates (6) through bolts, the lower parts of the two upper guide plates are provided with long bolt mounting holes (7), the upper parts of the two lower guide plates are also provided with long bolt mounting holes, and the upper guide plate and the lower guide plate which are positioned at the same side are connected together through bolts (8) in the long bolt mounting holes;
the hydraulic jack (9) is arranged on the upper surface of the lower arc-shaped seat and is connected with the lower end of the guide rod.
2. The steel pipe out-of-roundness restoration apparatus according to claim 1, wherein: and reinforcing ribs (10) are fixed on the upper arc-shaped seat and the lower arc-shaped seat.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201921279442.9U CN210936541U (en) | 2019-08-08 | 2019-08-08 | Steel pipe non-roundness repairing device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201921279442.9U CN210936541U (en) | 2019-08-08 | 2019-08-08 | Steel pipe non-roundness repairing device |
Publications (1)
Publication Number | Publication Date |
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CN210936541U true CN210936541U (en) | 2020-07-07 |
Family
ID=71386252
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201921279442.9U Active CN210936541U (en) | 2019-08-08 | 2019-08-08 | Steel pipe non-roundness repairing device |
Country Status (1)
Country | Link |
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CN (1) | CN210936541U (en) |
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2019
- 2019-08-08 CN CN201921279442.9U patent/CN210936541U/en active Active
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
TR01 | Transfer of patent right |
Effective date of registration: 20210329 Address after: 100120 Xicheng District six paw Kang in Beijing City Patentee after: CHINA NATIONAL PETROLEUM Corp. Patentee after: BAOJI PETROLEUM STEEL PIPE Co.,Ltd. Patentee after: LIAOYANG PETROLEUM STEEL TUBE MANUFACTURING Co.,Ltd. Address before: 111000 No. 26-1 Hongwei Road, Hongwei District, Liaoyang City, Liaoning Province Patentee before: LIAOYANG PETROLEUM STEEL TUBE MANUFACTURING Co.,Ltd. |
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TR01 | Transfer of patent right |