CN210934226U - Tail gas treatment device of ceramic manufacture cooling spray tower - Google Patents
Tail gas treatment device of ceramic manufacture cooling spray tower Download PDFInfo
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- CN210934226U CN210934226U CN201921895993.8U CN201921895993U CN210934226U CN 210934226 U CN210934226 U CN 210934226U CN 201921895993 U CN201921895993 U CN 201921895993U CN 210934226 U CN210934226 U CN 210934226U
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Abstract
Description
技术领域technical field
本实用新型属于陶瓷生产技术领域,具体为一种陶瓷生产冷却喷雾塔的尾气处理装置。The utility model belongs to the technical field of ceramic production, in particular to a tail gas treatment device of a cooling spray tower for ceramic production.
背景技术Background technique
喷雾塔是陶瓷生产中必要的一种设备,由于喷雾塔在使用时产生大量有害气体,且含有粉尘,会对环境造成重大影响,因此,需要进行尾气处理。The spray tower is a necessary equipment in the production of ceramics. Since the spray tower generates a large amount of harmful gas and contains dust during use, it will have a significant impact on the environment. Therefore, exhaust gas treatment is required.
现有的尾气处理装置在长期使用后,内部对粉尘过滤的滤网易被大量粉尘堵塞,对于气体中粉尘处理效果较差,另外,由于喷雾塔对陶瓷冷却后产生的烟气还具备较高的温度,易导致管道损伤。After long-term use of the existing exhaust gas treatment device, the internal filter screen for dust filtering is easily blocked by a large amount of dust, and the treatment effect on dust in the gas is poor. temperature, which can easily lead to pipe damage.
发明内容SUMMARY OF THE INVENTION
针对上述情况,为克服现有技术的缺陷,本实用新型提供一种陶瓷生产冷却喷雾塔的尾气处理装置,有效的解决了目前尾气处理装置粉尘易堵塞滤网,以及高温烟气易导致管道损伤的问题。In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a tail gas treatment device for a cooling spray tower for ceramic production, which effectively solves the problem that the dust of the current tail gas treatment device is easy to block the filter screen, and the high temperature flue gas is easy to cause pipeline damage. The problem.
为实现上述目的,本实用新型提供如下技术方案:一种陶瓷生产冷却喷雾塔的尾气处理装置,包括箱体,所述箱体下端连接有支脚,箱体内部一侧连接有第一隔板,第一隔板一侧开设有降温室,第一隔板另一侧开设有除尘室,降温室内部安装有降温管道,降温管道外部连接有降温腔,降温腔内部连接有水冷管,箱体上端一侧连接有储水箱,储水箱内部一侧安装有水泵,水泵输出端通过进水管与水冷管进水端连接,水冷管出水端通过出水管与储水箱连接,出水管一端连接有冷凝器,冷凝器安装于箱体侧壁,降温管道出气端相对于除尘室内部连接有布气板,除尘室下部连接有第二隔板,第二隔板上端一侧连接有粗滤网,粗滤网一侧连接有细滤网,粗滤网和细滤网一侧均连接有防堵塞机构,防堵塞机构包括第一电机、丝杆、定位块、第一滑块、第二电机、转轴、毛刷、第二滑块和滑杆,第一电机上端连接有丝杆,丝杆上端通过定位块与除尘室上壁连接,丝杆上端套设有第一滑块,第一滑块一端连接有第二电机,第二电机一端连接有转轴,转轴外部连接有毛刷,转轴远离第二电机一端连接有第二滑块,第二滑块上端贯穿有滑杆,第二隔板下侧滑动连接有集尘槽,除尘室一侧通过连接管道连接有净化箱,净化箱内部连接有三层活性炭层,净化箱上端连接有排气口。In order to achieve the above purpose, the present utility model provides the following technical solutions: an exhaust gas treatment device for a cooling spray tower for ceramic production, comprising a box body, the lower end of the box body is connected with a leg, and one side of the box body is connected with a first partition, One side of the first partition is provided with a cooling chamber, the other side of the first partition is provided with a dust removal chamber, a cooling pipe is installed inside the cooling chamber, a cooling chamber is connected outside the cooling pipe, a water cooling pipe is connected inside the cooling chamber, and the upper end of the box is One side is connected with a water storage tank, a water pump is installed on one side of the water storage tank, the output end of the water pump is connected with the water inlet end of the water cooling pipe through the water inlet pipe, the water cooling pipe water outlet end is connected with the water storage tank through the water outlet pipe, and one end of the water outlet pipe is connected with a condenser. The condenser is installed on the side wall of the box body, the air outlet end of the cooling pipe is connected with an air distribution plate relative to the inside of the dust removal chamber, the lower part of the dust removal chamber is connected with a second partition plate, and the upper side of the second partition plate is connected with a coarse filter screen. A fine filter is connected to one side, and an anti-clogging mechanism is connected to one side of the coarse filter and the fine filter. The anti-clogging mechanism includes a first motor, a lead screw, a positioning block, a first slider, a second motor, a rotating shaft, The brush, the second sliding block and the sliding rod, the upper end of the first motor is connected with a screw rod, the upper end of the screw rod is connected with the upper wall of the dust chamber through the positioning block, the upper end of the screw rod is sleeved with a first sliding block, and one end of the first sliding block is connected with a The second motor, one end of the second motor is connected with a rotating shaft, the outside of the rotating shaft is connected with a brush, the end of the rotating shaft away from the second motor is connected with a second sliding block, the upper end of the second sliding block is penetrated by a sliding rod, and the lower side of the second partition plate is slidably connected There is a dust collecting tank, one side of the dust removal chamber is connected with a purification box through a connecting pipe, the interior of the purification box is connected with three layers of activated carbon layers, and the upper end of the purification box is connected with an exhaust port.
进一步的,所述支脚下端连接有方便增加支撑稳定性的稳定块。Further, the lower end of the support foot is connected with a stabilizing block which is convenient to increase the support stability.
更进一步的,所述水冷管呈循环状设置于降温腔内。Further, the water cooling tube is arranged in the cooling chamber in a circular shape.
更进一步的,所述第二隔板上端相对于粗滤网和细滤网下端一侧均开设有落尘口。Furthermore, the upper end of the second partition is provided with a dust drop port on one side relative to the lower end of the coarse filter screen and the lower end of the fine filter screen.
作为进一步的改进,所述丝杆上下两侧均连接有限位块,且丝杆与定位块连接端嵌设有轴承。As a further improvement, the upper and lower sides of the screw rod are connected with limit blocks, and a bearing is embedded at the connecting end of the screw rod and the positioning block.
更进一步的,所述集尘槽下端通过滑轨与除尘室滑动连接。Further, the lower end of the dust collecting tank is slidably connected to the dust chamber through a sliding rail.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
(1)、本实用新型,通过防堵塞机构的设置,第一电机驱动丝杆转动,使得第一滑块带动第二电机上下运动,同时,第二电机驱动转轴带动毛刷转动,进而将粗滤网和细滤网上的粉尘刷下,有效的避免长期使用,造成粉尘堵塞现象,从而提高了对气体中粉尘处理的效果;(1) In this utility model, through the setting of the anti-blocking mechanism, the first motor drives the screw to rotate, so that the first slider drives the second motor to move up and down, and at the same time, the second motor drives the shaft to drive the brush to rotate, and then the thick The dust on the filter screen and the fine filter screen is brushed down, which can effectively avoid long-term use and cause dust blockage, thereby improving the effect of dust treatment in the gas;
(2)、通过储水箱、水泵、降温管道、水冷管、进水管、出水管和冷凝器的设置,水泵将储水箱内的水源从进水管输送至水冷管内,使得水冷管对进入降温管道内的高温气体降温,水源再从出水管进入冷凝器内冷却,最后返回储水箱内,通过这样的结构,有效的对气体进行降温,从而避免高温气体对管道造成损伤。(2) Through the setting of the water storage tank, water pump, cooling pipe, water cooling pipe, water inlet pipe, water outlet pipe and condenser, the water pump transports the water source in the water storage tank from the water inlet pipe to the water cooling pipe, so that the water cooling pipe pair enters the cooling pipe. The high temperature gas is cooled down, the water source enters the condenser from the outlet pipe for cooling, and finally returns to the water storage tank. Through this structure, the gas is effectively cooled, so as to avoid damage to the pipeline caused by the high temperature gas.
附图说明Description of drawings
附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification, and are used to explain the present invention together with the embodiments of the present invention, and do not constitute a limitation to the present invention.
在附图中:In the attached image:
图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型降温管道的截面结构示意图;Fig. 2 is the cross-sectional structure schematic diagram of the cooling pipeline of the utility model;
图3为本实用新型防堵塞机构的结构示意图;Fig. 3 is the structural representation of the anti-clogging mechanism of the present invention;
图中:1、箱体;2、支脚;3、第一隔板;4、降温室;5、除尘室;6、降温管道;7、降温腔;8、水冷管;9、储水箱;10、水泵;11、进水管;12、出水管;13、冷凝器;14、布气板;15、第二隔板;16、粗滤网;17、细滤网;18、防堵塞机构;19、第一电机;20、丝杆;21、定位块;22、第一滑块;23、第二电机;24、转轴;25、毛刷;26、第二滑块;27、滑杆;28、集尘槽;29、连接管道;30、净化箱;31、活性炭层;32、排气口。In the figure: 1. Box body; 2. Support feet; 3. First partition plate; 4. Cooling chamber; 5. Dust removal chamber; 6. Cooling pipe; 7. Cooling chamber; 8. Water cooling pipe; 9. Water storage tank; 10 , water pump; 11, water inlet pipe; 12, water outlet pipe; 13, condenser; 14, air distribution plate; 15, second partition plate; 16, coarse filter screen; 17, fine filter screen; 18, anti-clogging mechanism; 19 , the first motor; 20, the screw; 21, the positioning block; 22, the first slider; 23, the second motor; 24, the shaft; 25, the brush; 26, the second slider; 27, the sliding rod; 28 , dust collection tank; 29, connecting pipeline; 30, purification box; 31, activated carbon layer; 32, exhaust port.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例;基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. For example; based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
实施例一,由图1、图2和图3给出,本实用新型包括箱体1,箱体1下端连接有支脚2,方便将箱体1支撑,箱体1内部一侧连接有第一隔板3,用于将箱体1内部分隔成降温室4和除尘室5,第一隔板3一侧开设有降温室4,第一隔板3另一侧开设有除尘室5,降温室4内部安装有降温管道6,降温管道6外部连接有降温腔7,降温腔7内部连接有水冷管8,箱体1上端一侧连接有储水箱9,储水箱9内部一侧安装有水泵10,水泵10输出端通过进水管11与水冷管8进水端连接,水冷管8出水端通过出水管12与储水箱9连接,出水管12一端连接有冷凝器13,冷凝器13安装于箱体1侧壁,通过水泵10将储水箱9内的水源从进水管11输送至水冷管8内,使得水冷管8对降温管道6降温,水源再从出水管12进入冷凝器13内冷却,最后返回储水箱9内,降温管道6出气端相对于除尘室5内部连接有布气板14,除尘室5下部连接有第二隔板15,第二隔板15上端一侧连接有粗滤网16,粗滤网16一侧连接有细滤网17,粗滤网16和细滤网17一侧均连接有防堵塞机构18,防堵塞机构18包括第一电机19、丝杆20、定位块21、第一滑块22、第二电机23、转轴24、毛刷25、第二滑块26和滑杆27,第一电机19上端连接有丝杆20,丝杆20上端通过定位块21与除尘室5上壁连接,丝杆20上端套设有第一滑块22,第一滑块22一端连接有第二电机23,第二电机23一端连接有转轴24,转轴24外部连接有毛刷25,转轴24远离第二电机23一端连接有第二滑块26,第二滑块26上端贯穿有滑杆27,第二隔板15下侧滑动连接有集尘槽28,通过第一电机19驱动丝杆20转动,使得第一滑块22带动第二电机23上下运动,同时,第二电机23驱动转轴24带动毛刷25转动,进而将粗滤网16和细滤网17上的粉尘刷下,滑落至集尘槽28内收集,除尘室5一侧通过连接管道29连接有净化箱30,净化箱30内部连接有三层活性炭层31,净化箱30上端连接有排气口32,除尘后的气体从连接管道29进入净化箱30,有害气体被活性炭层31吸附,从排气口32排出。Embodiment 1, as shown in FIG. 1, FIG. 2 and FIG. 3, the present invention includes a box body 1, the lower end of the box body 1 is connected with a supporting
实施例二,在实施例一的基础上,支脚2下端连接有方便增加支撑稳定性的稳定块。In the second embodiment, on the basis of the first embodiment, the lower end of the
实施例三,在实施例一的基础上,水冷管8呈循环状设置于降温腔7内,便于增加水冷管8与降温管道6接触面积。In the third embodiment, on the basis of the first embodiment, the
实施例四,在实施例一的基础上,第二隔板15上端相对于粗滤网16和细滤网17下端一侧均开设有落尘口,方便将粗滤网16和细滤网17上的粉尘滑落至集尘槽28内。In the fourth embodiment, on the basis of the first embodiment, the upper end of the
实施例五,在实施例一的基础上,丝杆20上下两侧均连接有限位块,且丝杆20与定位块21连接端嵌设有轴承,限位块能够限制第一滑块22上下滑动距离,轴承能够减小摩擦。In the fifth embodiment, on the basis of the first embodiment, the upper and lower sides of the
实施例六,在实施例一的基础上,集尘槽28下端通过滑轨与除尘室5滑动连接,方便集尘槽28在抽拉时省力。In the sixth embodiment, on the basis of the first embodiment, the lower end of the dust collecting
本实施例中,第一电机19采用PLF60型号的电机,第二电机23采用110ST-M04030LFB型号的电机。In this embodiment, the
工作原理:在使用时,将喷雾塔与该装置的降温管道6进气端连接,使得喷雾塔尾气进入箱体1内的降温室4,然后,启动水泵10,通过水泵10将储水箱9内的水源从进水管11输送至水冷管8内,使得水冷管8对进入降温管道6内的高温气体进行水冷降温,水源再从出水管12进入冷凝器13内冷却,最后返回储水箱9内,降温后的气体穿过布气板14进入除尘室5,气体分别穿过粗滤网16和细滤网17,然后从连接管道29进入净化箱30,有害气体被活性炭层31吸附,从排气口32排出,由于气体中含有粉尘,在穿过粗滤网16和细滤网17时,能够分别将不同颗粒直径大小的粉尘过滤,长期使用下,粗滤网16和细滤网17上易粘附粉尘,定期通过第一电机19驱动丝杆20转动,使得第一滑块22带动第二电机23上下运动,同时,第二电机23驱动转轴24带动毛刷25转动,进而将粗滤网16和细滤网17上的粉尘刷下,滑落至集尘槽28内收集,然后将收集的粉尘清理。Working principle: When in use, connect the spray tower to the inlet end of the
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (6)
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112221793A (en) * | 2020-10-22 | 2021-01-15 | 南京坦然机械制造有限公司 | Remote control split crawler-type spray repair vehicle |
| CN112588065A (en) * | 2020-12-04 | 2021-04-02 | 戴李静 | Environment-friendly welding fume purifier |
| CN113230782A (en) * | 2021-05-18 | 2021-08-10 | 合肥恒诚智能技术有限公司 | A filtering component for low oxygen machine |
| CN113340109A (en) * | 2021-08-05 | 2021-09-03 | 佛山市绿源亚太环保设备科技有限公司 | Heating furnace capable of removing dust |
| CN115554801A (en) * | 2022-09-01 | 2023-01-03 | 盐城市翔盛碳纤维科技有限公司 | Carbon fiber production exhaust treatment device |
| CN117861758A (en) * | 2023-12-27 | 2024-04-12 | 山东钝钰新材料有限公司 | Waste residue collection device is used in zirconium dioxide production |
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2019
- 2019-11-06 CN CN201921895993.8U patent/CN210934226U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112221793A (en) * | 2020-10-22 | 2021-01-15 | 南京坦然机械制造有限公司 | Remote control split crawler-type spray repair vehicle |
| CN112588065A (en) * | 2020-12-04 | 2021-04-02 | 戴李静 | Environment-friendly welding fume purifier |
| CN113230782A (en) * | 2021-05-18 | 2021-08-10 | 合肥恒诚智能技术有限公司 | A filtering component for low oxygen machine |
| CN113340109A (en) * | 2021-08-05 | 2021-09-03 | 佛山市绿源亚太环保设备科技有限公司 | Heating furnace capable of removing dust |
| CN115554801A (en) * | 2022-09-01 | 2023-01-03 | 盐城市翔盛碳纤维科技有限公司 | Carbon fiber production exhaust treatment device |
| CN115554801B (en) * | 2022-09-01 | 2024-10-18 | 盐城市翔盛碳纤维科技有限公司 | Carbon fiber production exhaust treatment device |
| CN117861758A (en) * | 2023-12-27 | 2024-04-12 | 山东钝钰新材料有限公司 | Waste residue collection device is used in zirconium dioxide production |
| CN117861758B (en) * | 2023-12-27 | 2024-06-04 | 山东钝钰新材料有限公司 | Waste residue collection device is used in zirconium dioxide production |
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