CN210916177U

CN210916177U - Roller processing spray quenching device

Info

Publication number: CN210916177U
Application number: CN201922119104.5U
Authority: CN
Inventors: 颜新春; 蒋小青; 匡阿根
Original assignee: Changzhou Changji Metallurgical Roll Co ltd
Current assignee: Changzhou Changji Metallurgical Roll Co ltd
Priority date: 2019-12-02
Filing date: 2019-12-02
Publication date: 2020-07-03
Anticipated expiration: 2029-12-02

Abstract

The utility model relates to the technical field of spray quenching equipment, and discloses a roll processing spray quenching device, wherein a support roll is arranged at the inner side of a base, a motor is fixedly arranged on the upper surface of the base, one side of the motor is connected with a transmission shaft, a roll is arranged between the support roll and the transmission shaft, a control panel is fixedly arranged on the front surface of the base, a support frame is fixedly arranged on the upper surface of the base, a vertical injection device is arranged at the other end of the support frame, a water purifying device is arranged above the vertical injection device, a water delivery pipe is arranged above the water purifying device, the vertical injection device can fully spray clear water on the surface of the roll, the spray quenching effect and the quality of a finished roll are improved, water resources can be saved, and the water purifying device can utilize an activated carbon layer and a water purifying cotton layer which are arranged, the clear water of spraying and quenching is filtered, so that the spraying and quenching effect and efficiency are improved.

Description

Roller processing spray quenching device

Technical Field

The utility model relates to a technical field of spray quenching equipment, in particular to a spray quenching device for roll machining.

Background

The spray surface quenching is used for cooling conveniently during continuous heating, and quenching media comprise water, compressed air, mist, emulsion, soluble organic aqueous solution and the like. Workpieces with low hardenability and simple shapes are often cooled by water spray to change the water temperature or water pressure to change the cooling rate. The emulsion and the organic aqueous solution are suitable for workpieces with complex shapes made of alloy steel or carbon steel, and can reduce quenching deformation or quenching crack. Oil spray quenching is generally not commonly used, but can be used in situations where ventilation is good and fire suppression conditions are adequate. In addition, air cooling and mist cooling can be applied to the surface quenching of the large forging.

But the present roll of current on the market spouts and quenches the device structure too single, because shower nozzle and roll surface are the contained angle state, lead to spraying not evenly comprehensive enough, spout and quench efficiency too low, waste water resource, and the clear water that spouts the usefulness of quenching lacks filter equipment, mix with machine and water intraductal debris and directly spray to the roll surface, influence the roll and spout the effect of quenching, pollute the roll. Accordingly, one skilled in the art provides a spray quenching device for roll processing to solve the above problems in the background art.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a roll processing spouts and quenches device to solve the problem that provides among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme:

the utility model provides a roll processing spouts and quenches device, includes the base, the backing roll is installed to the inboard of base, and the last fixed surface of base installs the motor, one side of motor is connected with the transmission shaft, be provided with the roll between backing roll and the transmission shaft, the front fixed surface of base installs control panel, and the last fixed surface of base installs the support frame, the other end of support frame is provided with perpendicular injection apparatus, perpendicular injection apparatus's top is provided with water purification device, water purification device's top is provided with the raceway.

As a further aspect of the present invention: the vertical spraying device comprises a support, a fixing rod, a cylinder, a movable push rod, a water inlet, a flow guide pipe, a limiting groove, a limiting block and a spray head, wherein the cylinder is fixedly arranged on the upper surface of the support, the fixing rod is fixedly arranged on one side of the cylinder, the movable push rod is inscribed in the fixing rod, the flow guide pipe is fixedly arranged at the other end of the movable push rod, the water inlet is formed in the upper surface of the flow guide pipe, the spray head is fixedly arranged on the lower surface of the flow guide pipe, the limiting groove is formed in the two sides of the cylinder on the upper surface of the support, and.

As a further aspect of the present invention: purifier includes spout, slider, activated carbon layer, activity button, spring, the cotton layer of water purification, screw thread head and water purification ring, the activity button is installed to the both sides of water purification ring, and the inside wall of water purification ring has seted up the spout, the inside of activity button is provided with the spring, the inside of water purification ring is from last to installing activated carbon layer and the cotton layer of water purification down in proper order, and the lower fixed surface of water purification ring installs the screw thread head, the equal fixed mounting in both sides on activated carbon layer and the cotton layer of water purification has the slider.

As a further aspect of the present invention: the quantity of stopper and shower nozzle is two, and the stopper slides in the inside of spacing groove, the tye has been seted up to the inside of honeycomb duct, the tye is all connected to water inlet, shower nozzle.

As a further aspect of the present invention: the slider slides in the spout inside, active carbon layer and cotton layer of water purification are concentric ring structure.

As a further aspect of the present invention: the transmission shaft and the supporting roll are horizontally distributed in parallel, and the transmission shaft is connected with the transmission end of the motor.

Compared with the prior art, the beneficial effects of the utility model are that:

1. compared with the prior art, the utility model discloses in the perpendicular injection apparatus who sets up, the honeycomb duct that can utilize the cylinder to drive connection on the movable push rod slides in the spacing groove, inside the water inlet that the honeycomb duct upper surface was seted up passed through the tye and carries clear water to the shower nozzle, then sprays perpendicularly on the roll surface, not only can fully spray clear water on the roll surface, improves and spouts quenching effect and roll finished product quality, moreover can the water economy resource.

2. Compared with the prior art, the utility model discloses in the purifier who proposes, the cotton layer of active carbon layer and the cotton layer of water purification that can utilize the intra-annular setting of water purification filters the water source cleanly, and can utilize the slider of the cotton layer both sides installation of active carbon layer and water purification to slide in the spout that the water purification intra-annular wall was seted up and dismantle, come to maintain the change on the cotton layer of active carbon layer and water purification, the spring that utilizes in the movable button is flexible to be fixed in raceway one end, utilize the thread head to fix at the water inlet inner wall, filter through the clear water to spouting the quenching, improve and spout quenching effect and efficiency, avoid because of the aquatic impurity contamination and the roll that causes is unqualified.

Drawings

FIG. 1 is a schematic structural diagram of a spray quenching device for roll processing;

FIG. 2 is a schematic structural diagram of a vertical injection device in a roll machining spray quenching device;

FIG. 3 is a schematic structural diagram of a water purifying device in the roll processing spray quenching device;

fig. 4 is an enlarged view of a portion a in fig. 1.

In the figure: 1. a motor; 2. a base; 3. a drive shaft; 4. a vertical spraying device; 41. a support; 42. fixing the rod; 43. a cylinder; 44. a movable push rod; 45. a water inlet; 46. a flow guide pipe; 47. a limiting groove; 48. a limiting block; 49. a spray head; 5. a water delivery pipe; 6. a water purification device; 61. a chute; 62. a slider; 63. an activated carbon layer; 64. an active button; 65. a spring; 66. a purified water cotton layer; 67. a screw head; 68. a water purification ring; 7. a support frame; 8. rolling; 9. a support roller; 10. a control panel.

Detailed Description

Referring to fig. 1 to 4, in an embodiment of the present invention, a roller processing spray quenching apparatus includes a base 2, a supporting roller 9 is installed on an inner side of the base 2, a motor 1 is fixedly installed on an upper surface of the base 2, a transmission shaft 3 is connected to one side of the motor 1, the transmission shaft 3 and the supporting roller 9 are horizontally and parallel distributed, the transmission shaft 3 is connected to a transmission end of the motor 1, a roller 8 is disposed between the supporting roller 9 and the transmission shaft 3, a control panel 10 is fixedly installed on a front surface of the base 2, a supporting frame 7 is fixedly installed on an upper surface of the base 2, a vertical injection device 4 is disposed at the other end of the supporting frame 7, the vertical injection device 4 includes a support 41, a fixing rod 42, a cylinder 43, a movable push rod 44, a water inlet 45, a flow guide pipe 46, a limiting groove 47, a limiting block 48 and a nozzle 49, a cylinder, a movable push rod 44 is internally connected in the fixed rod 42, a flow guide pipe 46 is fixedly installed at the other end of the movable push rod 44, a water inlet 45 is formed in the upper surface of the flow guide pipe 46, a spray nozzle 49 is fixedly installed on the lower surface of the flow guide pipe 46, limiting grooves 47 are formed in the two sides of the cylinder 43 on the upper surface of the support 41, limiting blocks 48 are arranged in the limiting grooves 47, the number of the limiting blocks 48 and the number of the spray nozzles 49 are two, the limiting blocks 48 slide in the limiting grooves 47, a water flowing groove is formed in the flow guide pipe 46, the water inlet 45 and the spray nozzle 49 are both connected with the water flowing groove, a water purifying device 6 is arranged above the vertical spraying device 4, a water conveying pipe 5 is arranged above the water purifying device 6, the vertical spraying device 4 can drive the flow guide pipe 46 connected to the movable push rod 44 to slide in the limiting grooves 47 by using, then vertically sprayed on the surface of the roller 8, so that not only can clean water be fully sprayed on the surface of the roller 8, the spray quenching effect and the quality of the finished roller 8 are improved, but also water resources can be saved.

In fig. 3: the water purifying device 6 comprises a chute 61, a slide block 62, an activated carbon layer 63, a movable button 64, a spring 65, a water purifying cotton layer 66, a threaded head 67 and a water purifying ring 68, wherein the movable button 64 is arranged on two sides of the water purifying ring 68, the chute 61 is arranged on the inner side wall of the water purifying ring 68, the spring 65 is arranged inside the movable button 64, the activated carbon layer 63 and the water purifying cotton layer 66 are sequentially arranged inside the water purifying ring 68 from top to bottom, the threaded head 67 is fixedly arranged on the lower surface of the water purifying ring 68, the slide blocks 62 are fixedly arranged on two sides of the activated carbon layer 63 and the water purifying cotton layer 66, the slide blocks 62 slide inside the chute 61, the activated carbon layer 63 and the water purifying cotton layer 66 are of concentric ring structures, the water purifying device 6 can utilize the activated carbon layer 63 and the water purifying cotton layer 66 arranged in the water purifying ring 68 to filter and clean water sources, and can utilize the activated carbon layer 63 and the slide blocks 62 arranged on two sides of the, come to carry out the maintenance to activated carbon layer 63 and the cotton layer 66 of water purification and change, utilize the flexible spring 65 who fixes in raceway 5 one end in the activity button 64, utilize thread head 67 to fix at water inlet 45 inner wall, filter through the clear water to spouting the quenching, improve and spout quenching effect and efficiency, avoid because of the aquatic roller 8 that impurity pollution caused is unqualified.

The utility model discloses a theory of operation is: firstly, a control panel 10 is opened (a CM40 controller is arranged in the control panel), a motor 1 (the motor model is YE2) is enabled to enter a working state, the output end of the controller is electrically connected with the input ends of the motor 1 and an air cylinder 43, the controller is electrically connected with an external power supply, a transmission shaft 3 drives a roller 8 to rotate on the surface of a supporting roller 9, the air cylinder 43 is utilized to drive a guide pipe 46 connected on a movable push rod 44 to slide in a limiting groove 47, a water inlet 45 formed in the upper surface of the guide pipe 46 conveys clean water to the inside of a spray head 49 through a water flowing groove, then the clean water is vertically sprayed on the surface of the roller 8, the clean water can be fully sprayed on the surface of the roller 8, the spray quenching effect and the finished product quality of the roller 8 are improved, water resources can be saved, an activated carbon layer 63 and a purified water cotton layer 66 arranged in a water ring 68 are utilized to filter and clean water, and a sliding block 62 arranged on Come to carry out the maintenance to activated carbon layer 63 and the cotton layer 66 of water purification and change, utilize the flexible spring 65 that fixes in raceway 5 one end in the activity button 64, utilize screw thread head 67 to fix at water inlet 45 inner wall, filter through the clear water to spouting the quenching, improve and spout quenching effect and efficiency, avoid because of the aquatic roller 8 that impurity contamination caused is unqualified.

The above-mentioned, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims

1. The utility model provides a roll processing spouts and quenches device, includes base (2), its characterized in that, backing roll (9) are installed to the inboard of base (2), and the last fixed surface of base (2) installs motor (1), one side of motor (1) is connected with transmission shaft (3), be provided with roll (8) between backing roll (9) and transmission shaft (3), the preceding fixed surface of base (2) installs control panel (10), and the last fixed surface of base (2) installs support frame (7), the other end of support frame (7) is provided with perpendicular injection apparatus (4), the top of perpendicular injection apparatus (4) is provided with water purification device (6), the top of water purification device (6) is provided with raceway (5).

2. The roll machining spray quenching device according to claim 1, wherein the vertical injection device (4) comprises a support (41), a fixed rod (42), a cylinder (43), a movable push rod (44), a water inlet (45), a flow guide pipe (46), a limiting groove (47), a limiting block (48) and a spray head (49), the cylinder (43) is fixedly installed on the upper surface of the support (41), the fixed rod (42) is fixedly installed on one side of the cylinder (43), the movable push rod (44) is connected in the fixed rod (42), the flow guide pipe (46) is fixedly installed at the other end of the movable push rod (44), the water inlet (45) is formed in the upper surface of the flow guide pipe (46), the spray head (49) is fixedly installed on the lower surface of the flow guide pipe (46), the limiting grooves (47) are formed in two sides of the cylinder (43) on the upper surface of the support (41), and a limiting block (48) is arranged in the limiting groove (47).

3. The roll processing spray quenching device according to claim 1, wherein the water purifying device (6) comprises a sliding groove (61), a sliding block (62), an activated carbon layer (63), a movable button (64), a spring (65), a water purifying cotton layer (66), a threaded head (67) and a water purifying ring (68), the movable button (64) is installed on two sides of the water purifying ring (68), the sliding groove (61) is formed in the inner side wall of the water purifying ring (68), the spring (65) is arranged inside the movable button (64), the activated carbon layer (63) and the water purifying cotton layer (66) are sequentially installed inside the water purifying ring (68) from top to bottom, the threaded head (67) is fixedly installed on the lower surface of the water purifying ring (68), and the sliding block (62) is fixedly installed on two sides of the activated carbon layer (63) and the water purifying cotton layer (66).

4. The spray quenching device for roll processing according to claim 2, wherein the number of the limiting blocks (48) and the number of the spray nozzles (49) are two, the limiting blocks (48) slide in the limiting grooves (47), a water flowing groove is formed in the guide pipe (46), and the water inlet (45) and the spray nozzles (49) are both connected with the water flowing groove.

5. The roll processing spray quenching device according to claim 3, wherein the slide block (62) slides inside the slide groove (61), and the activated carbon layer (63) and the purified water cotton layer (66) are of concentric ring structures.

6. The roll processing spray quenching device according to claim 1, wherein the transmission shaft (3) and the support roll (9) are horizontally distributed in parallel, and the transmission shaft (3) is connected with the transmission end of the motor (1).