CN210916150U - Die steel carbide uniform decomposition processing device - Google Patents
Die steel carbide uniform decomposition processing device Download PDFInfo
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- CN210916150U CN210916150U CN201921877375.0U CN201921877375U CN210916150U CN 210916150 U CN210916150 U CN 210916150U CN 201921877375 U CN201921877375 U CN 201921877375U CN 210916150 U CN210916150 U CN 210916150U
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Abstract
The utility model discloses a mould steel carbide evenly decomposes processing apparatus, the induction heating furnace comprises a heating furnace, one side of heating furnace is equipped with the cooling chamber, the heating furnace with be linked together through the intercommunication mouth between the cooling chamber, the both sides of intercommunication mouth all are equipped with the closing plate, through supporting network fixed connection between the closing plate, the fixed support frame that is equipped with in one side of supporting network, be equipped with the mould steel on the support frame, one side of closing plate is equipped with a hydraulic telescoping rod, a hydraulic telescoping rod keeps away from the one end of closing plate is run through the heating furnace and is connected with the output of first pneumatic cylinder, the inside of cooling chamber is equipped with cooling device, cooling device includes a plurality of shower nozzles, the shower nozzle is linked together with violently the pipe. Has the advantages that: the device can realize the alternation of heating and quenching, can realize cooling evenly, and the device simple structure facilitates the operation and use, has increased the security of staff's operation.
Description
Technical Field
The utility model relates to a steel mould carbide processing apparatus design field particularly, relates to a mould steel carbide evenly decomposes processing apparatus.
Background
With the continuous development of the mold manufacturing industry and the increasingly harsh working conditions of the mold, the requirements on the metallurgical quality, the performance, the service life and the like of the mold material are continuously improved. The hot-work die steel is high alloy steel, the carbon content in the steel is higher, a large amount of carbides exist in the steel in the smelting or hot-working process, and the size, the shape and the distribution of the carbides greatly influence the service life of the die and the stability of the performance. Therefore, the mold steel needs to be repeatedly calcined and quenched during the smelting process so as to reduce the carbon content in the mold steel. However, the existing two processes are separated, which increases the trouble and will cause scald to the worker in the process of converting the equipment, so it is necessary to provide a uniform decomposition processing device for the carbide of the die steel to solve the above existing problems.
An effective solution to the problems in the related art has not been proposed yet.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an even decomposition processing apparatus of mould steel carbide to solve the problem that proposes among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: a device for uniformly decomposing and treating carbide of die steel comprises a heating furnace, wherein a cooling chamber is arranged on one side of the heating furnace, the heating furnace is communicated with the cooling chamber through a communication port, sealing plates are arranged on two sides of the communication port, the sealing plates are fixedly connected through a supporting net, a supporting frame is fixedly arranged on one side of the supporting net, the die steel is arranged on the supporting frame, a first hydraulic telescopic rod is arranged on one side of each sealing plate, one end, far away from the sealing plates, of each first hydraulic telescopic rod penetrates through the heating furnace and is connected with the output end of a first hydraulic cylinder, a cooling device is arranged in the cooling chamber and comprises a plurality of spray heads, the spray heads are communicated with a transverse pipe, the middle of one side, far away from the spray heads, of the transverse pipe is communicated with a water inlet pipe, one, the end, far away from the water pump, of the communicating pipe is communicated with the water tank, the bottom of the cooling chamber is communicated with the water tank, a rotating device is arranged inside the cooling chamber, one side, far away from the first hydraulic telescopic rod, of the supporting net, and the sealing plate is connected with the inner wall of the heating furnace through a sliding supporting device.
Furthermore, a filter screen is arranged at the position where the bottom of the cooling chamber is communicated with the water tank.
Further, rotary device includes that quantity is two clamping bars, the fixed splint that are equipped with in one end of clamping bar, the clamping bar is kept away from the one end of splint is equipped with the bearing frame, the bearing frame is connected with the mobile device, all fixed the cover is equipped with first gear on the clamping bar, the below of first gear is equipped with the second gear, first gear with connect through the rack and pinion between the second gear, one side and the pivot fixed connection of second gear, the other end and the output of first motor of pivot are connected.
Further, the first motor is arranged inside a waterproof box, and the top of the waterproof box is connected with the mobile device.
Furthermore, the mobile device comprises a first slide rail, two sliding blocks are arranged inside the first slide rail, a threaded rod penetrates through the middle of each sliding block, each sliding block is connected with the corresponding threaded rod in a threaded manner, and one end of each threaded rod is connected with the output end of the corresponding second motor.
Furthermore, a second hydraulic cylinder is fixedly arranged at one end of the sliding block, a second hydraulic telescopic rod is arranged at the output end of the second hydraulic cylinder, and the other end of the second hydraulic telescopic rod is fixedly connected with the waterproof box.
Furthermore, the sliding support device comprises a second slide rail, the second slide rail is fixedly arranged inside the heating furnace, a support sliding block is arranged inside the second slide rail, and one side of the support sliding block is fixedly connected with one end of the sealing plate.
Furthermore, one side of the top of the cooling chamber is provided with a first air outlet pipe, and one side of the water tank is provided with a second air outlet pipe.
Furthermore, a drain pipe is arranged on one side of the bottom of the water tank, and a control valve is arranged on the drain pipe.
Compared with the prior art, the utility model discloses following beneficial effect has:
(1) firstly, placing the die steel on a support frame on a support net in a heating furnace, then starting a first hydraulic cylinder to push a sealing plate, so that the sealing plate seals a communication port, and realizing the isolation between an inner cavity of the heating furnace and a cooling chamber, thereby realizing the heating and calcination of the die steel in the heating furnace, after the calcination is finished, then starting a first hydraulic telescopic rod to contract to realize the pulling of the sealing plate, then pulling the die steel on the support net and the support net into the cooling chamber, and simultaneously plugging the communication port by the sealing plate at the other end of the support net to avoid the heat dissipation, thereby greatly increasing the convenience of use, simultaneously reducing the energy loss, enabling the die steel to enter the cooling chamber, driving a rotating device to rotate the die steel, then starting a cooling device to realize the water cooling of the die steel, feeding the die steel after the water cooling into the heating furnace to be heated, the device is simple in structure, convenient to operate and use and greatly improves the convenience in use;
(2) the filter screen can filter the water which is in contact with and cooled by the die steel, and the filtered water falls into the water tank for recycling, so that the environment-friendly use is greatly increased;
(3) the moving device can adjust and use the distance between the clamping plates, so that die steels with different lengths can be conveniently adjusted, the application universality is increased, meanwhile, the second hydraulic telescopic rod can drive the clamping plates to be adjusted up and down, and the use convenience is increased;
(4) the rotating device can rotate through the first motor when the clamping plate clamps the die steel, so that the die steel can be rotated, the rotating and cooling effects are realized, and the cooling efficiency is greatly improved;
(5) the sliding support device can support the support net and the sealing plate, and the moving stability is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic structural view of a device for uniformly decomposing and treating carbide of die steel according to an embodiment of the present invention;
fig. 2 is an enlarged view at a in fig. 1.
Reference numerals:
1. heating furnace; 2. a cooling chamber; 3. a communication port; 4. a sealing plate; 5. a support net; 6. die steel; 7. a first hydraulic telescopic rod; 8. a spray head; 9. a transverse tube; 10. a water inlet pipe; 11. a water pump; 12. a communicating pipe; 13. a water tank; 14. a splint; 15. a bearing seat; 16. a first gear; 17. a second gear; 18. a toothed chain; 19. a first motor; 20. a waterproof box; 21. a first slide rail; 22. a slider; 23. a threaded rod; 24. a second motor; 25. a second hydraulic telescopic rod; 26. a second slide rail; 27. a support slide block; 28. a first air outlet pipe; 29. a second air outlet pipe; 30. and a water discharge pipe.
Detailed Description
The following, with reference to the drawings and the detailed description, further description of the present invention is made:
the first embodiment is as follows:
referring to fig. 1-2, a mold steel carbide uniform decomposition processing device according to an embodiment of the present invention includes a heating furnace 1, a cooling chamber 2 is disposed on one side of the heating furnace 1, the heating furnace 1 is communicated with the cooling chamber 2 through a communication port 3, sealing plates 4 are disposed on both sides of the communication port 3, the sealing plates 4 are fixedly connected with each other through a supporting net 5, a supporting frame is fixedly disposed on one side of the supporting net 5, mold steel 6 is disposed on the supporting frame, a first hydraulic telescopic rod 7 is disposed on one side of the sealing plate 4, one end of the first hydraulic telescopic rod 7, which is far away from the sealing plate 4, penetrates through the heating furnace 1 and is connected with an output end of a first hydraulic cylinder, a cooling device is disposed inside the cooling chamber 2, the cooling device includes a plurality of nozzles 8, the nozzles 8 are communicated with a horizontal pipe 9, a middle portion of one side of the horizontal pipe 9, which is, one end of the water inlet pipe 10, which is far away from the transverse pipe 9, penetrates through the cooling chamber 2, one end of a communicating pipe 12, which is far away from a water pump 11, is communicated with a water tank 13, the bottom of the cooling chamber 2 is communicated with the water tank 13, a rotating device is arranged in the cooling chamber 2, one side of the supporting net 5, which is far away from the first hydraulic telescopic rod 7, is connected with the inner wall of the heating furnace 1 through a sliding supporting device, firstly, the die steel 6 is placed on a supporting frame on the supporting net 5 in the heating furnace 1, then, a first hydraulic cylinder is started to push the sealing plate 4, so that the sealing plate 4 seals the communicating port 3, the separation between the inner cavity of the heating furnace 1 and the cooling chamber is realized, the heating and the calcination of the die steel 6 in the heating furnace 1 are realized, after the calcination is finished, then, the first hydraulic telescopic, then with the mould steel 6 pulling to the cooling chamber 2 on the supporting network 5 and the supporting network 5 in, the closing plate 4 of the 5 other end of supporting network will plug up intercommunication mouth 3 simultaneously, avoid thermal heat dissipation, great increase the convenience of use, reduce the loss of energy simultaneously, mould steel 6 enters into the cooling chamber, rotary device can drive the rotation of mould steel 6, then start cooling device and realize carrying out the water-cooling to mould steel 6, mould steel 6 after the water-cooling, send it into heating furnace 1 again and heat, reciprocate in proper order, thereby can realize going on in turn of heating and quenching, thereby can realize that shower nozzle 8 can carry out the water-cooling while rotatory when carrying out the water-cooling to it, thereby can realize that the cooling is even, the device simple structure, convenient operation and use, great improvement convenience when using.
Example two:
referring to fig. 1-2, for the cooling chamber 2, a filter screen is arranged at a position where the bottom of the cooling chamber 2 is communicated with the water tank 13, the filter screen can filter the water which is in contact with and cooled by the die steel 6, and the water falls into the water tank 13 for recycling after being filtered, so that the environment-friendly use is greatly increased; for the rotating device, the rotating device comprises two clamping rods, one end of each clamping rod is fixedly provided with a clamping plate 14, one end, far away from the clamping plate 14, of each clamping rod is provided with a bearing seat 15, each bearing seat 15 is connected with the moving device, each clamping rod is fixedly sleeved with a first gear 16, a second gear 17 is arranged below each first gear 16, the first gear 16 is connected with the second gear 17 through a gear chain 18, one side of each second gear 17 is fixedly connected with a rotating shaft, the other end of each rotating shaft is connected with the output end of a first motor 19, and the rotating device can rotate through the first motor 19 when the clamping plate 14 clamps the die steel, so that the die steel can be rotated, the rotating and cooling effects are realized, and the cooling efficiency is greatly improved; for the first motor 19, the first motor 19 is arranged inside the waterproof box 20, the top of the waterproof box 20 is connected with the mobile device, and the waterproof box can play a waterproof role on the first motor 19, so that the use safety is improved; for the mobile device, the mobile device comprises a first slide rail 21, two slide blocks 22 are arranged inside the first slide rail 21, a threaded rod 23 penetrates through the middle of each slide block 22, each slide block 22 is in threaded connection with the corresponding threaded rod 23, one end of each threaded rod 23 is connected with the output end of a second motor 24, the mobile device can adjust the distance between the clamping plates 14, the die steels 6 with different lengths can be conveniently adjusted and used, and the application range is increased; for the sliding block 22, a second hydraulic cylinder is fixedly arranged at one end of the sliding block 22, a second hydraulic telescopic rod 25 is arranged at the output end of the second hydraulic cylinder, the other end of the second hydraulic telescopic rod 25 is fixedly connected with the waterproof box 20, and the second hydraulic telescopic rod 25 can drive the clamping plate 14 to be adjusted up and down, so that the use convenience is improved; for the sliding support device, the sliding support device comprises a second slide rail 26, the second slide rail 26 is fixedly arranged inside the heating furnace 1, a support slide block 27 is arranged inside the second slide rail 26, one side of the support slide block 27 is fixedly connected with one end of the sealing plate 4, and the sliding support device can support the support net 5 and the sealing plate 4, so that the moving stability is improved; for the cooling chamber 2, a first air outlet pipe 28 is arranged on one side of the top of the cooling chamber 2, a second air outlet pipe 29 is arranged on one side of the water tank 13, and the first air outlet pipe and the second air outlet pipe are convenient for discharging water vapor generated in cooling; for the water tank 13, a drain pipe 30 is arranged on one side of the bottom of the water tank 13, a control valve is arranged on the drain pipe 30, and the drain pipe 30 facilitates the regular replacement of the cooling water in the water tank 13.
To sum up, with the aid of the above technical scheme of the utility model, for the convenient understanding the above technical scheme of the utility model, just below the utility model discloses theory of operation or the mode of operation at the actual process carry out the detailed description:
in practical application, firstly, the die steel 6 is placed on a support frame on a support net 5 in a heating furnace 1, then a first hydraulic cylinder is started to push a sealing plate 4, the sealing plate 4 seals a communication port 3, the separation between an inner cavity of the heating furnace 1 and a cooling chamber 2 is realized, so that the die steel 6 is heated and calcined in the heating furnace 1, after the calcination is completed, a first hydraulic telescopic rod 7 is started to contract to realize the pulling of the sealing plate 4, then the support net 5 and the die steel 6 on the support net 5 are pulled into the cooling chamber 2, meanwhile, the sealing plate 4 at the other end of the support net 5 can block the communication port 3, the heat radiation is avoided, the use convenience is greatly increased, the energy loss is reduced, the die steel 6 enters the cooling chamber 2, a second motor 24 is started, and the second motor 24 drives a sliding block 22 to move in a first sliding rail 21, when the clamping plate 14 moves to two ends of the die steel 6, the second hydraulic telescopic rod 25 is started to enable the clamping plate 14 to descend to two sides of the die steel 6, the second motor 24 is continuously started to enable the clamping plate 14 to clamp two ends of the die steel 6, the first motor 19 is started again to drive the second gear 17 to rotate, the second gear 17 rotates to drive the first gear 16 to rotate, the clamping plate 14 and the clamping rod rotate to drive the die steel 6 to rotate, the water pump 11 is started, the cooling water in the water tank 13 is sent into the spray head 8 to cool the die steel 6 in a water cooling mode, the die steel after water cooling is sent into the heating furnace to be heated and sequentially reciprocates, heating and quenching can be alternately carried out, the water cooling while rotating can be carried out when the spray head cools the die steel in the water cooling mode, and uniform cooling can be achieved, the device simple structure facilitates the operation and uses, and the security of staff's operation has been increased to the convenience when great improvement uses.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. The device for uniformly decomposing and treating the carbide of the die steel is characterized by comprising a heating furnace (1), wherein a cooling chamber (2) is arranged on one side of the heating furnace (1), the heating furnace (1) is communicated with the cooling chamber (2) through a communication port (3), sealing plates (4) are arranged on two sides of the communication port (3), the sealing plates (4) are fixedly connected through a supporting net (5), a supporting frame is fixedly arranged on one side of the supporting net (5), the die steel (6) is arranged on the supporting frame, a first hydraulic telescopic rod (7) is arranged on one side of each sealing plate (4), one end, far away from the sealing plates (4), of each first hydraulic telescopic rod (7) penetrates through the heating furnace (1) to be connected with the output end of a first hydraulic cylinder, a cooling device is arranged in the cooling chamber (2), and comprises a plurality of spray nozzles (8), shower nozzle (8) are linked together with violently managing (9), violently manage (9) and keep away from be linked together with inlet tube (10) in the middle of one side of shower nozzle (8), inlet tube (10) are kept away from the one end of violently managing (9) runs through cooling chamber (2), and the one end of keeping away from water pump (11) communicating pipe (12) is linked together with water tank (13), the bottom of cooling chamber (2) with water tank (13) are linked together, the inside of cooling chamber (2) is equipped with rotary device, supporting network (5) are kept away from one side of first hydraulic telescoping rod (7) closing plate (4) through the slip strutting arrangement with the inner wall connection of heating furnace (1).
2. The device for uniformly decomposing and treating the carbide of the die steel as claimed in claim 1, wherein a filter screen is arranged at the position where the bottom of the cooling chamber (2) is communicated with the water tank (13).
3. The device for uniformly decomposing and processing the carbide of the die steel as claimed in claim 2, wherein the rotating device comprises two clamping rods, one end of each clamping rod is fixedly provided with a clamping plate (14), one end of each clamping rod, far away from the clamping plate (14), is provided with a bearing seat (15), the bearing seats (15) are connected with a moving device, the clamping rods are fixedly sleeved with a first gear (16), a second gear (17) is arranged below the first gear (16), the first gear (16) and the second gear (17) are connected through a toothed chain (18), one side of the second gear (17) is fixedly connected with a rotating shaft, and the other end of the rotating shaft is connected with an output end of a first motor (19).
4. The device for uniformly decomposing and processing the carbide of the die steel as claimed in claim 3, wherein the first motor (19) is arranged inside a waterproof box (20), and the top of the waterproof box (20) is connected with the moving device.
5. The device for uniformly decomposing and processing the carbide of the die steel as claimed in claim 4, wherein the moving device comprises a first slide rail (21), two slide blocks (22) are arranged inside the first slide rail (21), a threaded rod (23) penetrates through the middle of each slide block (22), the slide blocks (22) are in threaded connection with the threaded rod (23), and one end of the threaded rod (23) is connected with the output end of a second motor (24).
6. The die steel carbide uniform decomposition processing device according to claim 5, wherein one end of the sliding block (22) is fixedly provided with a second hydraulic cylinder, the output end of the second hydraulic cylinder is provided with a second hydraulic telescopic rod (25), and the other end of the second hydraulic telescopic rod (25) is fixedly connected with the waterproof box (20).
7. The device for uniformly decomposing and processing the carbide of the die steel according to claim 6, wherein the sliding support device comprises a second slide rail (26), the second slide rail (26) is fixedly arranged inside the heating furnace (1), a support slide block (27) is arranged inside the second slide rail (26), and one side of the support slide block (27) is fixedly connected with one end of the sealing plate (4).
8. The device for uniformly decomposing and processing the carbide of the die steel as claimed in claim 7, wherein a first air outlet pipe (28) is arranged on one side of the top of the cooling chamber (2), and a second air outlet pipe (29) is arranged on one side of the water tank (13).
9. The die steel carbide uniform decomposition processing device according to claim 8, wherein a drain pipe (30) is arranged on one side of the bottom of the water tank (13), and a control valve is arranged on the drain pipe (30).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921877375.0U CN210916150U (en) | 2019-11-01 | 2019-11-01 | Die steel carbide uniform decomposition processing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921877375.0U CN210916150U (en) | 2019-11-01 | 2019-11-01 | Die steel carbide uniform decomposition processing device |
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| CN210916150U true CN210916150U (en) | 2020-07-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921877375.0U Active CN210916150U (en) | 2019-11-01 | 2019-11-01 | Die steel carbide uniform decomposition processing device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112458255A (en) * | 2020-12-07 | 2021-03-09 | 江苏华夏炉业有限公司 | Quenching machine tool of engineering machinery cutter plate |
| CN112593069A (en) * | 2020-12-31 | 2021-04-02 | 江西丰莱科技有限公司 | High-efficient annealing device |
| CN116065003A (en) * | 2022-12-22 | 2023-05-05 | 南通德元机械制造有限公司 | Annealing equipment for bearing pedestal casting |
-
2019
- 2019-11-01 CN CN201921877375.0U patent/CN210916150U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112458255A (en) * | 2020-12-07 | 2021-03-09 | 江苏华夏炉业有限公司 | Quenching machine tool of engineering machinery cutter plate |
| CN112593069A (en) * | 2020-12-31 | 2021-04-02 | 江西丰莱科技有限公司 | High-efficient annealing device |
| CN116065003A (en) * | 2022-12-22 | 2023-05-05 | 南通德元机械制造有限公司 | Annealing equipment for bearing pedestal casting |
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