CN210914580U

CN210914580U - Vertical winding machine for small sealing ring

Info

Publication number: CN210914580U
Application number: CN201922036900.2U
Authority: CN
Inventors: 孙现通; 孙浩然; 王更勃; 李万高
Original assignee: Gongyi Tongtai Sealing Material Co ltd
Current assignee: Gongyi Tongtai Sealing Material Co ltd
Priority date: 2019-11-22
Filing date: 2019-11-22
Publication date: 2020-07-03
Anticipated expiration: 2029-11-22

Abstract

The utility model discloses a vertical coiler for small-size sealing ring, which comprises a bod, the winding wheel, pinch roller and cutter, the winding wheel passes through the motor and rotates to be installed on the organism, the pinch roller passes through first cylinder and installs the one side at the winding wheel, the centre of a circle of pinch roller is in same water flat line with the centre of a circle of winding wheel, the cutter passes through the second cylinder and installs on the organism and facing to the winding wheel, near the winding wheel install measuring device and reason belting, the measuring device of installation can be through the thickness of distance-sensing ware real time monitoring metal winding pad on the coiler, accurate processing, prevent that metal winding pad is too thick thin, influence product quality, the reason belting of installation can reduce the manual reason area on the coiler and send the area, time saving and labor saving, prevent that equipment from hindering the staff, personnel safety is improved, production efficiency and product quality.

Description

Vertical winding machine for small sealing ring

Technical Field

The utility model relates to a metal winding fills up processing equipment technical field, concretely relates to vertical coiler for small-size sealing ring.

Background

The sealing ring is a metal winding gasket which is widely applied at present, is a gasket with the best rebound resilience in a semi-metal sealing gasket, is formed by alternately winding a thin steel strip and various fillers, can resist high temperature and high pressure and is suitable for being used under the conditions of ultralow temperature or vacuum, can solve the problem of chemical corrosion of various media to the gasket by changing the material combination of the gasket, can be manufactured according to different locking force requirements in structural density, and is particularly suitable for occasions with uneven load, easy looseness of joint force, periodic change of temperature and pressure and impact or vibration. The static sealing element is a static sealing element at the flange connection positions of valves, pumps, heat exchangers, towers, manholes, handholes and the like, and is widely applied to departments of petrifaction, machinery, electric power, metallurgy, shipbuilding, medicine, atomic energy, aerospace and the like. The wound gasket is divided into four forms: basic metal winding gaskets, inner ring metal winding gaskets, outer ring metal winding gaskets and inner and outer ring metal winding gaskets.

The metal winding gasket has excellent performance and is more and more widely applied at present. However, the equipment of sealing element manufacturers in China is simple and crude, the process is laggard, the automation level is low, most of the sealing element manufacturers are semi-automatic processes, the quality of produced wound gaskets is unstable, and the appearance is not ideal. Most coiler is semi-automatic equipment, and the coiler needs artifical arrangement banded material at coiling metal winding gasket in-process, when preventing coiling metal winding gasket, and each banded material intertwines and ties, influences production, and the arrangement is wasted time and energy, needs personnel real time monitoring metal winding gasket's thickness moreover, prevents that metal winding gasket is too thick too thin, influences the quality of product.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a vertical coiler for small-size sealing ring to solve when making metal winding gasket, each tape material intertwine knot, influence production, the arrangement is wasted time and energy, and artifical control metal winding gasket is easy too thick too thin, influences the problem of the quality of product.

In order to solve the technical problem, the utility model adopts the following technical scheme:

a vertical winding machine for a small-sized sealing ring comprises a machine body, a winding wheel, a pressing wheel and a cutter, wherein the winding wheel is rotatably installed on the machine body through a motor, the pressing wheel is installed on one side of the winding wheel through a first air cylinder, the circle center of the pressing wheel and the circle center of the winding wheel are positioned on the same horizontal line, the cutter is installed on the machine body through a second air cylinder and faces the winding wheel, and a measuring device and a belt tidying device are installed nearby the winding wheel;

the measuring device 7 comprises a third cylinder, a distance sensor, a push plate and rollers, the third cylinder is horizontally arranged on the machine body, the output end of the third cylinder is over against the circle center of the winding wheel, the output end of the third cylinder is connected with one side of the push plate, the rollers are symmetrically arranged on the other side of the push plate, the outer circular surfaces of the two rollers are tangent to the outer circular surface of the winding wheel, the distance sensor is arranged on the third cylinder, the sensing end of the distance sensor faces the push plate, and the distance sensor is connected with a control box of the machine body;

the belt tidying device comprises a support, a belt tidying disc, an adjusting rod, a guide wheel and a belt guiding device, wherein the support is installed on the upper portion of the machine body, the belt tidying disc is rotatably installed on the upper portion of the support, a groove body is vertically formed in the support, the adjusting rod is installed in the groove body, the guide wheel is symmetrically installed at the top of the adjusting rod, the belt guiding device is installed on the machine body, and the belt outlet end of the belt guiding device faces towards the winding wheel and the pinch roller.

The further technical scheme is as follows: the push pedal is the T template, the wide face of T template with the output of third cylinder is connected, the narrow face of T template is installed along vertical direction symmetry the running roller.

The further technical scheme is as follows: the width of the roller is larger than that of the winding wheel.

The further technical scheme is as follows: the tape guide comprises a traction cylinder and a guide plate, a tape guide hole is formed in the guide plate in a penetrating mode, the guide plate is installed on the output end of the traction cylinder, and the tape outlet end of the guide plate faces the space between the winding wheel and the pressing wheel.

The further technical scheme is as follows: the belt outlet end of the guide plate is conical, and the inclined surface of the guide plate is close to the winding wheel.

The further technical scheme is as follows: and a limiting groove is formed in the outer circular surface of the guide wheel along the circumferential direction of the guide wheel.

The further technical scheme is as follows: the first cylinder, the second cylinder and the third cylinder are all servo cylinders.

Compared with the prior art, the utility model discloses can reach one of following beneficial effect at least:

1. the utility model provides a vertical coiler for small-size sealing ring installs measuring device on the coiler, and measuring device feeds back the control box of coiler through the motion monitoring record of push pedal and through the distance-sensing ware on, the operating personnel of being convenient for when coiling metal winding pad, and the thickness of real time monitoring metal winding pad, accurate processing prevents that metal winding pad is too thick thin, influences product quality.

2. This reason belting installs on the coiler, be used for the arrangement and the transport of the various belted materials of coiler, the support mounting is on the organism, a plurality of reason tep reel rotate and install the top at the support, the belted material that becomes the dish is installed on the reason tep reel, it installs in the cell body of support to adjust the pole, height and angle are all adjustable, the top of adjusting the pole is rotated and is installed the guide pulley that sets up in pairs, it installs by winding wheel to draw the belting, the belting passes in proper order between two guide pulleys and draws the belting, it can be for the coiler pay-off to draw the belting, this reason belting of coiler, reduce manual reason area and send the area, personnel safety is improved, production efficiency.

Drawings

Fig. 1 is a schematic structural view of a vertical winding machine for a small-sized sealing ring of the present invention.

Fig. 2 is a schematic structural view of the guide plate of the present invention.

Fig. 3 is a schematic structural view of the guide wheel of the present invention.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

Example 1:

embodiment 1 referring to an embodiment shown in fig. 1, a vertical winding machine for a small-sized sealing ring comprises a machine body 1, a winding wheel 2, a pressing wheel 3 and a cutting knife 4, wherein the winding wheel 2 is rotatably mounted on the machine body 1 through a motor, the pressing wheel 3 is mounted on one side of the winding wheel 2 through a first air cylinder 5, the center of the pressing wheel 3 is in the same horizontal line with the center of the winding wheel 2, the cutting knife 4 is mounted on the machine body 1 through a second air cylinder 6 and faces the winding wheel 2, and a measuring device 7 and a belt tidying device 8 are mounted near the winding wheel 2;

the measuring device 7 comprises a third cylinder 71, a distance sensor 72, a push plate 73 and rollers 74, the third cylinder 71 is horizontally installed on the machine body 1, the output end of the third cylinder 71 is over against the center of the winding wheel 2, the output end of the third cylinder 71 is connected with one side of the push plate 73, the rollers 74 are symmetrically installed on the other side of the push plate 73, the outer circular surfaces of the two rollers 74 are tangent to the outer circular surface of the winding wheel 2, the distance sensor 72 is installed on the third cylinder 71, the sensing end of the distance sensor 71 faces the push plate 73, and the distance sensor 71 is connected with the control box 9 of the machine body 1;

the belt tidying device 8 comprises a support 81, a belt tidying disc 82, an adjusting rod 83, a guide wheel 84 and a belt guiding device 85, the support 81 is installed on the upper portion of the machine body 1, the belt tidying disc 82 is installed on the upper portion of the support 81 in a rotating mode, a groove body 10 is vertically arranged on the support 81, the adjusting rod 83 is installed in the groove body 10, the guide wheel 84 is symmetrically installed at the top of the adjusting rod 83, the belt guiding device 85 is installed on the machine body 1, and the belt outlet end of the belt guiding device 85 faces towards the winding wheel 2 and the space between the pressing wheels 3.

This a work for vertical coiler of small-size sealing ring, vertical coiler is common semi-automatic vertical coiler in the market, the during operation needs the manual work to supervise always, and frequent arrangement banded material, prevent that it from twining in disorder and knoing, and the thickness of manual control sealing ring (metal winding pad) during the coiling, the precision is inaccurate, often too thick or thin, influence product production efficiency and quality, install measuring device 7 and reason belting 8 near this vertical coiler's winding wheel 2, measuring device 7 is through on the motion monitoring record of distance inductor 72 with the push pedal feeds back the control box 9 of coiler, the operating personnel of being convenient for is when coiling metal winding pad, the thickness of real time monitoring metal winding pad, accurate processing, prevent that metal winding pad is too thick too thin, influence product quality. The belt tidying device 8 is used for tidying and conveying various belt materials of a winding machine, the support 81 is installed on the machine body 1, the plurality of belt tidying disks 82 are rotatably installed at the top of the support 81, the coiled belt materials are installed on the belt tidying disks 82, the adjusting rod 83 is installed in the groove body 10 of the support 81, the height and the angle can be adjusted, the top of the adjusting rod 83 is rotatably installed with guide wheels 84 which are arranged in pairs, the belt guider 85 is installed beside the winding wheel 2, the belt materials sequentially penetrate through the two guide wheels 84 and the belt guider 85, the belt guider 85 can feed materials for the vertical winding machine, the belt tidying device of the winding machine reduces manual belt tidying and conveying belts, and improves the personnel safety, the production efficiency and the product quality.

Example 2:

on the basis of the embodiment 1, the embodiment 2 shows an embodiment, the push plate 73 is a T-shaped plate, a wide plate surface of the T-shaped plate is connected with an output end of the third cylinder 71, and the rollers 74 are symmetrically installed on a narrow plate surface of the T-shaped plate along the vertical direction. The width of the roller 74 is greater than the width of the winding wheel 2.

Push pedal 73 is the T template, and the wide face of T template is connected with the output of third cylinder 71, and running roller 74 is installed along vertical direction symmetry to the narrow face of T template, and third cylinder 71 and running roller 74 can compress tightly the metal winding pad on the winding wheel 2 on one side, and on one side apart from the inductor can be according to push pedal 73's removal and obtain the thickness of metal winding pad, real time monitoring, and is accurate high-efficient. The width of the roller 74 is greater than the width of the winding wheel 2 to ensure that the roller 74 can be pressed against the winding wheel 2 over all.

Example 3:

in addition to the above embodiments, embodiment 3 refers to an embodiment shown in fig. 2, the tape guide 85 includes a drawing cylinder 851 and a guide plate 852, a tape guide hole 8521 is formed in the guide plate 852, the guide plate 852 is mounted on an output end of the drawing cylinder 851, and a tape outlet end of the guide plate 852 faces between the winding wheel 2 and the pressing wheel 3. The leading end of the guide plate 852 is tapered and its slope is close to the winding wheel 2.

The tape guide 85 comprises a traction cylinder 851 and a guide plate 852, a tape guide hole 8521 is formed in the guide plate 852 in a penetrating mode, the tape guide hole 821 is used for limiting and conveying a tape-shaped material, the guide plate 852 is installed on the output end of the traction cylinder 851, the tape outlet end of the guide plate 852 faces between a winding wheel 2 and a pressing wheel 3, the traction cylinder 8511 is controlled to work through a PLC (programmable logic controller), the stretching of the traction cylinder 851 is controlled through the PLC, the labor and time are saved, the feeding is accurate, and the safety is reliable. The strip outlet end of the guide plate 852 is arranged to be conical, and the inclined surface of the guide plate is close to the winding wheel 2, so that the guide plate 852 is prevented from being damaged due to collision with the winding wheel 2 during feeding, and the safety is improved.

Example 4:

on the basis of the above embodiments, in embodiment 4, referring to fig. 3, as an embodiment, a limiting groove 841 is formed on an outer circumferential surface of the guide wheel 84 along a circumferential direction thereof.

Limiting grooves 841 are formed in the outer circumferential surface of the guide wheel 84 along the circumferential direction of the guide wheel, the width of the limiting grooves 841 is larger than that of the metal winding pads, the limiting grooves 841 prevent the strip-shaped material from sliding off the guide wheel 84, and the stability of the guide wheel 84 in conveying the strip-shaped material is improved.

Example 5:

on the basis of the above embodiment, embodiment 5 shows an embodiment in which the first cylinder 5, the second cylinder 6, and the third cylinder 71 are all servo cylinders.

The first cylinder 5, the second cylinder 6 and the third cylinder 71 are all servo cylinders, the telescopic state of the piston rod can be adjusted by the servo cylinders according to constant pressure, and the metal winding gaskets with the diameters increased all the time can be conveniently compressed without cylinder explosion.

Although the invention has been described herein with reference to a number of illustrative embodiments thereof, it should be understood that numerous other modifications and embodiments can be devised by those skilled in the art that will fall within the spirit and scope of the principles of this invention. More specifically, various variations and modifications are possible in the component parts and/or arrangements of the subject combination arrangement within the scope of the disclosure, the drawings and the appended claims. In addition to variations and modifications in the component parts and/or arrangements, other uses will also be apparent to those skilled in the art.

Claims

1. The utility model provides a vertical coiler for small-size sealing ring, includes organism (1), winding wheel (2), pinch roller (3) and cutter (4), winding wheel (2) are installed through motor rotation on organism (1), pinch roller (3) are installed through first cylinder (5) one side of winding wheel (2), the centre of a circle of pinch roller (3) with the centre of a circle of winding wheel (2) is in same horizontal line, install cutter (4) through second cylinder (6) on organism (1) and facing to winding wheel (2), its characterized in that: a measuring device (7) and a belt tidying device (8) are arranged near the winding wheel (2);

the measuring device (7) comprises a third air cylinder (71), a distance sensor (72), a push plate (73) and rollers (74), the third air cylinder (71) is horizontally arranged on the machine body (1), the output end of the third air cylinder (71) is over against the circle center of the winding wheel (2), the output end of the third air cylinder (71) is connected with one side of the push plate (73), the rollers (74) are symmetrically arranged on the other side of the push plate (73), the outer circular surfaces of the two rollers (74) are tangent to the outer circular surface of the winding wheel (2), the distance sensor (72) is arranged on the third air cylinder (71), the sensing end of the distance sensor (72) faces the push plate (73), and the distance sensor (72) is connected with a control box (9) of the machine body (1);

the belt tidying device (8) comprises a support (81), a belt tidying disc (82), an adjusting rod (83), a guide wheel (84) and a belt guiding device (85), the support (81) is installed on the upper portion of the machine body (1), the belt tidying disc (82) is installed on the upper portion of the support (81) in a rotating mode, a groove body (10) is vertically arranged on the support (81), the adjusting rod (83) is installed in the groove body (10), the guide wheel (84) is symmetrically installed at the top of the adjusting rod (83), the belt guiding device (85) is installed on the machine body (1), and the belt outlet end of the belt guiding device (85) faces towards the winding wheel (2) and between the pressing wheels (3).

2. The vertical winding machine for small sealing rings according to claim 1, characterized in that: the push plate (73) is a T-shaped plate, the wide plate surface of the T-shaped plate is connected with the output end of the third cylinder (71), and the narrow plate surface of the T-shaped plate is symmetrically provided with the rollers (74) along the vertical direction.

3. The vertical winding machine for small sealing rings according to claim 2, characterized in that: the width of the roller (74) is greater than the width of the winding wheel (2).

4. The vertical winding machine for small sealing rings according to claim 1, characterized in that: the tape guide (85) comprises a traction cylinder (851) and a guide plate (852), wherein a guide hole (8521) is formed in the guide plate (852) in a penetrating mode, the guide plate (852) is installed on the output end of the traction cylinder (851), and the tape outlet end of the guide plate (852) faces to the position between the winding wheel (2) and the pressing wheel (3).

5. The vertical winding machine for small sealing rings according to claim 4, characterized in that: the belt outlet end of the guide plate (852) is arranged to be conical, and the inclined surface of the guide plate is close to the winding wheel (2).

6. The vertical winding machine for small sealing rings according to claim 1, characterized in that: and a limiting groove (841) is formed in the outer circular surface of the guide wheel (84) along the circumferential direction of the guide wheel.

7. The vertical winding machine for small sealing rings according to claim 1, characterized in that: the first cylinder (5), the second cylinder (6) and the third cylinder (71) are all servo cylinders.