CN210914562U - Label counting device - Google Patents
Label counting device Download PDFInfo
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- CN210914562U CN210914562U CN201921562255.1U CN201921562255U CN210914562U CN 210914562 U CN210914562 U CN 210914562U CN 201921562255 U CN201921562255 U CN 201921562255U CN 210914562 U CN210914562 U CN 210914562U
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Abstract
The utility model provides a label counting assembly, wherein, label counting assembly includes: a frame; the discharging mechanism is arranged on the rack; the driving mechanism is arranged on the rack and drives the discharging mechanism to lead out a label; the counting mechanism is arranged on the rack and used for counting the number of the drawn labels; the receiving mechanism is arranged on the rack and is used for receiving the led-out labels; and the cutting mechanism is arranged on the frame and cuts off the label attaching base paper when the number of the labels led out by the counting mechanism reaches a preset value.
Description
Technical Field
The utility model relates to an automation equipment technical field, concretely relates to label counting assembly.
Background
There are many devices on the market for counting labels, and there are labeling machines, label peeling machines, etc. which use sensors to automatically count the number of labels applied or peeled by the devices. Generally, the label materials used by these devices are labels with volume quota quantity produced by label manufacturers, and there is no need to count the quantity, but in actual production, the factory material management unit will issue labels with quota according to the quantity of labels used for producing products on the production line. However, most of the label materials supplied by label manufacturers are roll-shaped labels with large quantity, only one part of the roll-shaped labels is needed in the using process, the roll-shaped labels need to be counted manually, a certain quantity of labels are counted, the method is time-consuming and labor-consuming, and the working efficiency of personnel is limited. Therefore, the label counting device which adopts the mechanical lever principle to count is designed.
Patent No. 201610842194.9 discloses a label counting assembly, but this kind of device blowing is got material trouble, the form is single, the equipment commonality is low, can only realize the label count of minizone width, unreels the space limited moreover, the count total amount is low, after the count was accomplished, needs the manual work to tailor label adhesive paper, wastes time and energy, has restricted the promotion of artifical efficiency.
In order to solve the above-mentioned drawbacks of the prior art, it is necessary to provide a new tag counting apparatus.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model provides a label counting assembly, the utility model discloses a label counting assembly aims at realizing automatically cutting out behind the label count to save the trouble that artifical scissors were cut out, guaranteed the effect of the integrality of label.
In order to achieve the above effects, the utility model provides a label counting assembly, wherein, label counting assembly includes:
a frame;
the discharging mechanism is arranged on the rack;
the driving mechanism is arranged on the rack and drives the discharging mechanism to lead out a label;
the counting mechanism is arranged on the rack and used for counting the number of the drawn labels;
the receiving mechanism is arranged on the rack and is used for receiving the led-out labels; and
and the cutting mechanism is arranged on the frame and cuts off the label attaching base paper when the number of the labels led out by the counting mechanism reaches a preset value.
The label counting device as described above, wherein the driving mechanism includes:
a drive motor;
the power synchronous belt wheel is rotationally connected with the driving motor;
a driving synchronous pulley connected to the power synchronous pulley; and
and the driving roller is wound with the drawn-out label and connected with the driving synchronous belt wheel.
The label counting device as described above, wherein the driving mechanism further comprises:
a synchronous belt connecting the power synchronous belt pulley, the driving synchronous belt pulley and the material receiving synchronous belt pulley;
the synchronous belt pressing guide wheel is used for pressing the synchronous belt;
the pressing wheel is arranged on the rack; and
and the at least two auxiliary guide rollers are arranged on the rack, and the led-out labels are led out to the counting mechanism through the driving roller wheel, the pinch roller and the auxiliary guide rollers in sequence.
The label counting assembly as described above, wherein the drop feed mechanism comprises:
the discharging roller is wound with a label to be discharged, and the label is led out to the counting mechanism through the discharging roller and the driving roller in sequence;
the photoelectric sensor adjusting frame is arranged on the rack; and
and the photoelectric sensor is arranged on the rack to detect the allowance of the label to be discharged.
The label counting device is characterized in that the pre-pressing rod is arranged on the discharging roller, and the pre-pressing rod is fixed on the discharging roller.
The label counting device as described above, wherein the counting device comprises:
the scale plate is arranged between the two auxiliary guide rollers and is used for enabling the labels to be in a flat-laid state;
a tag inventory component disposed on the rack and configured to monitor the number of the tags being inventoried;
a display electrically connected with the tag inventory component to display the number of the tags that are inventoried.
The label counting apparatus as described above, wherein the label counting part includes:
the mechanical displacement amplification rod is arranged on the rack and is used for amplifying thickness displacement discontinuous change of two adjacent labels; and a micro-motion displacement sensor disposed on the frame and adapted to detect an intermittent change in the amplified thickness displacement to monitor the number of the labels counted, the display being electrically connected to the micro-motion displacement sensor; or
A label sensor for counting the number of labels by detecting a variation amount of light transmittance of a label attached base paper, the display being electrically connected to the label sensor.
The label counting apparatus as described above, wherein the cutting member includes:
a cutter having an open state for passing the label and a closed state for cutting the label;
a push-pull electromagnet configured to be in signal connection with the counting member and to switch the trimmer cutter from the open state to the closed state when the number of the labels drawn reaches a preset value.
The label counting assembly as described above, wherein the receiving mechanism includes:
the receiving synchronous belt wheel is connected with the driving synchronous belt wheel;
the material rolling roller is connected with the material receiving synchronous belt wheel; and
and one end of the clamping pincers is pressed on the surface of the material rolling roller so as to press and fix the label attached to the base paper.
The label counting device as described above, further comprising: a control mechanism, wherein the control mechanism comprises: the label counting device comprises a starting button for starting the label counting device, a stopping button for stopping the label counting device and a power switch.
Through the utility model discloses a label counting assembly can realize the label count back and cut out automatically to save the trouble that artifical scissors were cut out, guaranteed the integrality of label.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the embodiments or the prior art descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
Fig. 1 is a schematic front view of a label counting device according to an embodiment of the present invention;
fig. 2 is a schematic rear view of a tag counting device according to an embodiment of the present invention;
fig. 3 is a schematic diagram of a tag counting apparatus according to an embodiment of the present invention;
fig. 4 is a working principle diagram of a mechanical displacement amplifying rod of the stick counting device provided by the embodiment of the invention; and
fig. 5 is a schematic diagram of an automatic cutting operation of the label counting device according to an embodiment of the present invention.
Detailed Description
In the following description, for purposes of explanation and not limitation, specific details are set forth, such as medium-and long-term load prediction methods, techniques based on user energy characteristics, in order to provide a thorough understanding of the embodiments of the invention. It will be apparent, however, to one skilled in the art that the present invention may be practiced in other embodiments that depart from these specific details. In other instances, detailed descriptions of well-known user energy characteristic-based medium and long term load prediction methods are omitted so as not to obscure the description of the present invention with unnecessary detail.
In addition, in order to make the objects, technical solutions and advantages of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below with reference to the specific embodiments and the corresponding drawings. It is to be understood that the embodiments described are only some embodiments of the invention, and not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In order to explain the technical solution of the present invention, the following description is made by using specific examples.
As shown in fig. 1, the utility model provides a label counting assembly, wherein, this label counting assembly includes: a frame;
the discharging mechanism is arranged on the rack;
the driving mechanism is arranged on the rack and drives the discharging mechanism to lead out a label;
the counting mechanism is arranged on the rack and used for counting the number of the drawn labels;
the receiving mechanism is arranged on the rack and is used for receiving the led-out labels; and
and the cutting mechanism is arranged on the frame and cuts off the label attaching base paper when the number of the labels led out by the counting mechanism reaches a preset value.
Preferred embodiments of the tag counting assembly of the present invention will now be described in detail with reference to fig. 1 to 5, for the sake of clarity, without intending to limit the invention.
First embodiment
Specifically, as shown in fig. 1 and 2, the device mainly comprises a frame 37, a feeding part 1, a counting part 8, a cutting part 10, a driving part 24, a receiving part 22, a control part 17, and the like. Wherein the frame 37 is integrally supported and connected with the rest parts; the feeding part 1 comprises a feeding roller 2, a pre-pressing rod 3, a photoelectric sensor adjusting frame 30 and a photoelectric sensor 31, the pre-pressing rod 3 can be screwed into the center of the feeding roller 2 through threads, the photoelectric sensor 31 can move to different positions on the photoelectric sensor adjusting frame 30, and the feeding part can realize the placement of rolled label materials and the judgment of the amount of residual materials of the rolled label materials. The counting part 8 is composed of a micro-motion displacement sensor 5, a mechanical displacement amplification rod 7, a label sensor 9, a nixie tube displayer 12 and a scale ruler plate 13, the scale ruler plate 13 is fixed between two auxiliary motion guide rollers 4, the connection part is smooth and gapless, the mechanical displacement amplification rod 7 and the micro-motion displacement sensor 5 are fixed on a rack 37 through an integrated foot stand, the label sensor 9 and the nixie tube displayer 12 are embedded on the rack 37, the counting part can achieve the automatic counting and displaying functions of packaged label materials, and the mechanical displacement amplification rod 7 and the label sensor 9 can be used for counting non-transparent base paper labels and transparent base paper labels respectively. The cutting part 10 is composed of a cutting tool 11, a cutting tool fixing seat 27 and a push-pull electromagnet 28, the cutting tool 11 is fixed on the cutting tool fixing seat 27, the push-pull electromagnet 28 can push the cutting tool 11 to move in a closing and opening mode, and the cutting part is used for achieving the automatic cutting function of the label attached base paper after the label counting is completed. The driving part 24 is composed of an auxiliary guide roller 4, a driving motor 6, a pinch roller support 23, a pinch roller 25, a driving roller 26, a power synchronous pulley 29, a pinch roller tension spring 32, a synchronous belt 33, a driving synchronous pulley 34, a synchronous belt pressing guide wheel 35 and a receiving synchronous pulley 36, the driving motor 6 is fixed on a rack 37 to drive the synchronous belt 33 to move, so that the driving synchronous pulley 34 and the synchronous belt pressing guide wheel 35 are driven to move, the pinch roller 25 is fixed on the pinch roller support 23 and forms a tangent relation with the excircle of the driving roller 26, the functions of unwinding, tensioning, conveying and the like of rolled label materials can be realized, and early preparation is made for counting and cutting. Wherein, receive material part 22 by press from both sides the pincers 20, the coil stock running roller 21, receive the material synchronous pulley 36 and constitute, press from both sides the pincers 20 one end and insert in the coil stock running roller 21, the pressfitting of the other end and coil stock running roller 21 surface for the pressfitting of the label base stock when realizing the roll label material count is fixed with the label rolling function, makes the label material become cylindrically, is convenient for deposit, transports. The control part 17 is composed of a nixie tube display 12, a touch screen 14, a start button 15, an emergency stop button 16, a stop button 18, a power switch 19 and an electric cabinet 38, the touch screen 14, the start button 15, the emergency stop button 16, the stop button 18 and the power switch 19 are embedded on the surface of the electric cabinet 38, control circuit elements and the like are arranged in the electric cabinet 38, and the control circuit elements and the like are used for achieving the functions of counting data analysis processing, data display, label counting mode selection, external control and the like of the label counting device and truly feeding back actual numerical values of label counting to a user.
And (3) operation design:
fig. 3 shows the utility model discloses the operation process of label counting assembly automatic counting, combine fig. 1, fig. 2 can see out, roll label 39 utilizes the pole 3 that compresses tightly in advance to fix and place on blowing running roller 2, and the label adheres to the banded material of base stock and label laminating and loops through auxiliary guide roller 4, driving roller 26, pinch roller 25, auxiliary guide roller 4, scale ruler board 13, auxiliary guide roller 4, coil stock running roller 21, finally utilizes clamp 20 to fix the base stock part of label on coil stock running roller 21.
As shown in fig. 3 and fig. 1, the strip-shaped material of the label is led out from the discharging part, and the driving motor 6 of the driving part drives the power synchronous pulley 29, the synchronous belt 33, the driving synchronous pulley 34 and the receiving synchronous pulley 36 to move, wherein the driving synchronous pulley 34 drives the driving roller 26 to rotate, the driving roller 26 utilizes friction force to move the label attached base paper, and the material rolling roller 21 of the receiving part drives the label attached base paper to receive the material. Wherein, assist deflector roll 4, pinch roller 25 and be used for adjusting label adhesion base stock elasticity, pinch roller 25 can rotate round pinch roller support 23, can change the wrap angle size that the label adheres to the base stock and 26 contact departments of drive roll wheel to this contact surface size of adjusting, thereby the size of adjustable drive frictional force, make the label adhere to the base stock and 26, the abundant contact of pinch roller 25, be unlikely to the pine and take off. The position of the auxiliary guide roller 4 can be adjusted according to the actual use condition so as to meet the requirements of labels of different types, widths and sizes.
As shown in fig. 4, which is a working schematic diagram of a mechanical displacement amplification rod of a label counting device, a strip-shaped label is moved onto a scale plate 13 to realize that the label is always in a flat state, then the mechanical displacement amplification rod 7 amplifies the thickness displacement discontinuous change condition of the label 40 by utilizing a lever principle and transmits the amplified thickness displacement discontinuous change condition to a micro displacement sensor 5 in real time, the number of the counted labels is monitored in real time through the number of times of the thickness displacement discontinuous change of the label 40, and the known counting number is displayed through a nixie tube display 12. When the number reaches the preset number, the driving motor 6 stops working, and the cutting part starts working, as shown in fig. 2 and fig. 5, the cutting knife 11 is closed under the pushing action of the push-pull type electromagnet 28, so as to cut the label attached base paper, and realize the automatic counting and cutting of the labels. The counting method utilizing the mechanical displacement amplifying rod 7 can count the label materials of the non-transparent label attached base paper and the transparent label attached base paper with different widths and sizes, is simple to operate, wide in application range and strong in universality, and well meets the requirements of users.
Alternatively, the present invention proposes another preferred embodiment (i.e., the second embodiment described below), which will now be described with reference to the accompanying drawings.
Second embodiment:
structural design:
as shown in fig. 1 and 2, the device mainly comprises a frame 31, a feeding part 1, a counting part 8, a cutting part 10, a driving part 24, a receiving part 22, a control part 17 and the like. Wherein the frame 37 is integrally supported and connected with the rest parts; the feeding part 1 comprises a feeding roller 2, a pre-pressing rod 3, a photoelectric sensor adjusting frame 30 and a photoelectric sensor 31, the pre-pressing rod 3 can be screwed into the center of the feeding roller 2 through threads, the photoelectric sensor 31 can move to different positions on the photoelectric sensor adjusting frame 30, and the feeding part can realize the placement of rolled label materials and the judgment of the amount of residual materials of the rolled label materials. The counting part 8 is composed of a micro-motion displacement sensor 5, a mechanical displacement amplification rod 7, a label sensor 9, a nixie tube displayer 12 and a scale ruler plate 13, the scale ruler plate 13 is fixed between two auxiliary motion guide rollers 4, the connection part is smooth and gapless, the mechanical displacement amplification rod 7 and the micro-motion displacement sensor 5 are fixed on a rack 37 through an integrated foot stand, the label sensor 9 and the nixie tube displayer 12 are embedded on the rack 37, the counting part can achieve the automatic counting and displaying functions of packaged label materials, and the mechanical displacement amplification rod 7 and the label sensor 9 can be used for counting non-transparent base paper labels and transparent base paper labels respectively. The cutting part 10 is composed of a cutting tool 11, a cutting tool fixing seat 27 and a push-pull electromagnet 28, the cutting tool 11 is fixed on the cutting tool fixing seat 27, the push-pull electromagnet 28 can push the cutting tool 11 to move in a closing and opening mode, and the cutting part is used for achieving the automatic cutting function of the label attached base paper after the label counting is completed. The driving part 24 is composed of an auxiliary guide roller 4, a driving motor 6, a pinch roller support 23, a pinch roller 25, a driving roller 26, a power synchronous pulley 29, a pinch roller tension spring 32, a synchronous belt 33, a driving synchronous pulley 34, a synchronous belt pressing guide wheel 35 and a receiving synchronous pulley 36, the driving motor 6 is fixed on a rack 37 to drive the synchronous belt 33 to move, so that the driving synchronous pulley 34 and the synchronous belt pressing guide wheel 35 are driven to move, the pinch roller 25 is fixed on the pinch roller support 23 and forms a tangent relation with the excircle of the driving roller 26, the functions of unwinding, tensioning, conveying and the like of rolled label materials can be realized, and early preparation is made for counting and cutting. Wherein, receive material part 22 by press from both sides the pincers 20, the coil stock running roller 21, receive the material synchronous pulley 36 and constitute, press from both sides the pincers 20 one end and insert in the coil stock running roller 21, the pressfitting of the other end and coil stock running roller 21 surface for the pressfitting of the label base stock when realizing the roll label material count is fixed with the label rolling function, makes the label material become cylindrically, is convenient for deposit, transports. The control part 17 is composed of a nixie tube display 12, a touch screen 14, a start button 15, an emergency stop button 16, a stop button 18, a power switch 19 and an electric cabinet 38, the touch screen 14, the start button 15, the emergency stop button 16, the stop button 18 and the power switch 19 are embedded on the surface of the electric cabinet 38, control circuit elements and the like are arranged in the electric cabinet 38, and the control circuit elements and the like are used for achieving the functions of counting data analysis processing, data display, label counting mode selection, external control and the like of the label counting device and truly feeding back actual numerical values of label counting to a user.
And (3) operation design:
the method for realizing automatic counting by the mechanical displacement amplification rod 7 used in the embodiment 1 is replaced by adopting the label sensor 9 for automatic counting, and as shown in fig. 5, the label sensor 9 realizes automatic counting of labels by detecting the variation of the light transmittance of the label-attached base paper. However, the method can not be applied to the label material counting of the non-transparent label attached base paper, and has certain limitation. The push-pull electromagnet 28 in the cutting part 10 can be replaced by an air cylinder to realize the closing of the pushing cutting knife 11, and realize the automatic cutting of the label-attached base paper.
Without violating the working principle, the second embodiment may be combined with the first embodiment to perform counting, so as to further increase the accuracy of counting, and the combined embodiments are not described herein again.
The utility model provides a following technical problem:
1. the problem that the existing label counting device has high requirement on application range and is not universal is solved;
2. aiming at the problem that the existing label counting device can not automatically cut after counting;
3. the problem that the existing label counting device has high requirement on the transmittance of label attaching paper is solved;
4. the problem of easy pine take off when to current label counting assembly coil stock.
The utility model discloses beneficial effect as follows:
1. the automatic cutting after the label counting is realized through the cutting mechanism in the label counting device, so that the trouble of manually cutting with scissors is saved, and the integrity of the label is ensured;
2. the dent difference between adjacent labels is amplified through a lever type mechanical amplification structure in the label counting device, and the displacement change value of the lever type mechanical amplification structure is measured by using a micro-motion displacement sensor, so that the labels which are opaque and attached with the base paper are counted, the application range of label counting is expanded, and the working efficiency of staff is improved;
3. the initial positioning of label counting and cutting is realized through a scale ruler plate in the label counting device, the staff is assisted in counting the coiled labels, the counting time is shortened, and the counting speed is increased;
4. the problem of the easy not hard up slippage of label after the coil stock running roller action is realized through pressing from both sides tight pincers among the label counting assembly, guarantees the normal rolling of label, reduces unusual point, improves the availability factor of device.
The above-mentioned embodiments are only used for illustrating the technical solution of the present invention, and not for limiting the same; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not substantially depart from the spirit and scope of the embodiments of the present invention, and are intended to be included within the scope of the present invention.
Claims (10)
1. A label counting device, comprising:
a frame;
the discharging mechanism is arranged on the rack;
the driving mechanism is arranged on the rack and drives the discharging mechanism to lead out a label;
the counting mechanism is arranged on the rack and used for counting the number of the drawn labels;
the receiving mechanism is arranged on the rack and is used for receiving the led-out labels; and
and the cutting mechanism is arranged on the frame and cuts off the label attaching base paper when the number of the labels led out by the counting mechanism reaches a preset value.
2. The label counting device of claim 1, wherein said drive mechanism comprises:
a drive motor;
the power synchronous belt wheel is rotationally connected with the driving motor;
a driving synchronous pulley connected to the power synchronous pulley; and
and the driving roller is wound with the drawn-out label and connected with the driving synchronous belt wheel.
3. The label counting apparatus according to claim 2,
the material receiving mechanism comprises a material receiving synchronous belt wheel;
the drive mechanism further includes:
a synchronous belt connecting the power synchronous belt pulley, the driving synchronous belt pulley and the material receiving synchronous belt pulley;
the synchronous belt pressing guide wheel is used for pressing the synchronous belt;
the pressing wheel is arranged on the rack; and
and the at least two auxiliary guide rollers are arranged on the rack, and the led-out labels are led out to the counting mechanism through the driving roller wheel, the pinch roller and the auxiliary guide rollers in sequence.
4. The label counting assembly of claim 2, wherein said drop feed mechanism comprises:
the discharging roller is wound with a label to be discharged, and the label is led out to the counting mechanism through the discharging roller and the driving roller in sequence;
the photoelectric sensor adjusting frame is arranged on the rack; and
and the photoelectric sensor is arranged on the rack to detect the allowance of the label to be discharged.
5. The label counting device according to claim 4, wherein said labels to be discharged are fixed to said discharge roller by a pre-compression bar.
6. The label counting device according to claim 3, wherein said counting device comprises:
the scale plate is arranged between the two auxiliary guide rollers and is used for enabling the labels to be in a flat-laid state;
a tag inventory component disposed on the rack and configured to monitor the number of the tags being inventoried;
a display electrically connected with the tag inventory component to display the number of the tags that are inventoried.
7. The label counting assembly of claim 6, wherein said label counting assembly comprises:
the mechanical displacement amplification rod is arranged on the rack and is used for amplifying thickness displacement discontinuous change of two adjacent labels; and a micro-motion displacement sensor disposed on the frame and adapted to detect an intermittent change in the amplified thickness displacement to monitor the number of the labels counted, the display being electrically connected to the micro-motion displacement sensor; or
A label sensor for counting the number of labels by detecting a variation amount of light transmittance of a label attached base paper, the display being electrically connected to the label sensor.
8. The label counting device of claim 1, wherein said cutting mechanism comprises:
a cutter having an open state for passing the label and a closed state for cutting the label;
a push-pull electromagnet configured to be in signal connection with the counting mechanism and to switch the trimmer cutter from the open state to the closed state when the number of the labels drawn reaches a preset value.
9. The label counting device of claim 2, wherein the receiving mechanism comprises:
the receiving synchronous belt wheel is connected with the driving synchronous belt wheel;
the material rolling roller is connected with the material receiving synchronous belt wheel; and
and one end of the clamping pincers is pressed on the surface of the material rolling roller so as to press and fix the label attached to the base paper.
10. The label counting device according to any one of claims 1 to 9, further comprising: a control mechanism, wherein the control mechanism comprises: the label counting device comprises a starting button for starting the label counting device, a stopping button for stopping the label counting device and a power switch.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921562255.1U CN210914562U (en) | 2019-09-19 | 2019-09-19 | Label counting device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921562255.1U CN210914562U (en) | 2019-09-19 | 2019-09-19 | Label counting device |
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| CN210914562U true CN210914562U (en) | 2020-07-03 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110482289A (en) * | 2019-09-19 | 2019-11-22 | 格力电器（郑州）有限公司 | A kind of tag counting device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110482289A (en) * | 2019-09-19 | 2019-11-22 | 格力电器（郑州）有限公司 | A kind of tag counting device |
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