CN210911603U - Full-automatic multilayer laminating compounding machine - Google Patents

Full-automatic multilayer laminating compounding machine Download PDF

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Publication number
CN210911603U
CN210911603U CN201921133991.5U CN201921133991U CN210911603U CN 210911603 U CN210911603 U CN 210911603U CN 201921133991 U CN201921133991 U CN 201921133991U CN 210911603 U CN210911603 U CN 210911603U
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China
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roller
plate
mounting
cylinder
mounting frame
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CN201921133991.5U
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王荣良
王�华
林胡
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Jiangyin Honghua Machinery Equipment Co ltd
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Jiangyin Honghua Machinery Equipment Co ltd
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Abstract

The utility model relates to a full-automatic multilayer laminating compound machine, which is provided with a first unreeling mechanism, an unreeling cutting mechanism, a composite forming mechanism and a reeling mechanism in sequence, wherein the first unreeling mechanism, the unreeling cutting mechanism, the composite forming mechanism and the reeling mechanism are all provided with guide rollers for conducting base materials; the first unwinding mechanism is used for finishing automatic unwinding of the base cloth; the unwinding cutting mechanism is positioned behind the first unwinding mechanism and is used for automatically cutting the coiled material; the composite forming mechanism is positioned behind the unreeling cutting mechanism and is used for laminating the base cloth and compounding the other base material with the base cloth; the winding mechanism is positioned behind the composite forming mechanism and is used for winding the composite cloth; the device has the advantages of compact structure, high automation degree, good laminating effect, and less personnel management and control in the production process, thereby reducing the labor intensity of workers and saving the production cost.

Description

Full-automatic multilayer laminating compounding machine
Technical Field
The utility model relates to a full-automatic multilayer drenches membrane compounding machine belongs to and drenches membrane equipment for compounding technical field.
Background
The laminating compounding machine is widely used in modern industrial production and is used for laminating base materials such as paper, cloth and the like, and the existing laminating compounding machine has the following defects: the unreeling device usually adopts single unreeling, generally finishes feeding and discharging manually, delays the middle and affects the production efficiency; the existing extrusion device has no flexible horizontal movement capability and cannot be well matched with production; before the base material is compounded, the base material cannot be flattened to remove wrinkles, so that the laminating compounding effect is influenced, and the quality problem of the finished composite material is caused; the existing cutter device has the defects of complex structure and inflexible cutter; in the production process, because traditional laminating compounding machine structure is complicated, degree of automation is not high, needs a large amount of manpowers to manage and control each process, has guaranteed the normal operating of production, and the human input is big, and manufacturing cost is higher.
Disclosure of Invention
An object of the utility model is to overcome above-mentioned not enough, provide a full-automatic multilayer drenches membrane compounding machine, solved the problem that above-mentioned background art provided.
The purpose of the utility model is realized like this:
a full-automatic multilayer laminating compounding machine is sequentially provided with a first unwinding mechanism, an unwinding cutting mechanism, a composite forming mechanism and a winding mechanism, wherein guide rollers for conducting base materials are arranged on the first unwinding mechanism, the unwinding cutting mechanism, the composite forming mechanism and the winding mechanism, and the first unwinding mechanism comprises a first mounting frame, a driving motor, a worm and gear mechanism, a turnover plate and an air expansion shaft; the top surface of the first mounting frame is fixedly provided with an overturning bearing seat, and an overturning shaft is rotatably connected to the overturning bearing seat; the bottom of the first mounting frame is provided with a driving motor, and the output end of the driving motor is connected with the turnover shaft through a worm gear mechanism; the worm gear mechanism comprises a worm gear box, a worm and a worm wheel, the worm is rotatably connected in the worm gear box through a bearing seat, one end of the worm is connected with an output shaft of the driving motor, and the worm is meshed with the worm wheel; two ends of the turnover shaft are respectively provided with a turnover plate, and the two ends are respectively positioned in the middle of the turnover plate; two air inflation shafts are arranged between the two turnover plates, the two air inflation shafts are respectively positioned at the front end and the rear end of the turnover plates, and the air inflation shafts are detachably connected with the turnover plates; a support plate is arranged in the center of the turnover plate and is vertical to the turnover plate; two supporting rollers are arranged between the two supporting plates and are respectively positioned at the two ends of the supporting plates;
the unreeling cutting mechanism comprises a second mounting frame, and the second mounting frame is provided with a pushing cylinder, a pushing plate and a pushing rotating shaft; a pushing cylinder is arranged on the second mounting frame, and a cylinder body of the pushing cylinder is hinged with the second mounting frame; the front end of a telescopic rod of the pushing cylinder is hinged with one end of a pushing plate, the other end of the pushing plate is connected with a pushing rotating shaft, and the pushing rotating shaft is rotatably connected to the second mounting frame; the pushing rotating shaft is fixedly connected with swing arms, the swing arms on the left side and the right side are symmetrically arranged, and the swing arms rotate along with the pushing rotating shaft; a cutting frame is arranged between the two swing arms, a rodless cylinder is fixedly arranged on the cutting frame, and a cutting knife is arranged on a movable sliding table of the rodless cylinder;
the composite forming mechanism comprises a third mounting rack, a calendering device, a second unreeling mechanism and a film laminating extrusion device; the rolling device is arranged on the third mounting frame, the second unwinding mechanism is arranged behind the rolling device, and the film laminating extrusion device is positioned above the rolling device;
the calendering device is sequentially provided with a cooling fine adjustment roller, a cooling silica gel roller and an unreeling driving roller from right to left; the third mounting frame is provided with a first linear guide rail, and a supporting seat is connected to the first linear guide rail in a sliding manner through a bottom sliding block; the supporting seat is provided with a silica gel roller seat, and the cooling silica gel roller is rotationally connected to the silica gel roller seat; a second linear guide rail is arranged on the supporting seat and is adjacent to the silica gel roller seat; a fine tuning roller seat is connected to the second linear guide rail in a sliding manner through a bottom sliding block, and the cooling fine tuning roller is rotationally connected to the fine tuning roller seat; a first air cylinder and a second air cylinder are fixedly mounted on the third mounting frame, and a telescopic rod of the first air cylinder is hinged with one side of the supporting seat; the telescopic rod of the second cylinder is hinged with one side of the fine adjustment roller seat;
the second unwinding mechanism comprises a fourth mounting frame, a bearing block is fixedly mounted on the fourth mounting frame, a rotating shaft is rotatably connected onto the bearing block, the rotating shaft is driven by a motor, and a driving shaft of the motor is connected with the rotating shaft through a speed reducer; the two ends of the rotating shaft are respectively provided with a cross-shaped mounting plate, and the two cross-shaped mounting plates are symmetrically arranged; unwinding shafts are symmetrically arranged on two plate ends of the cross-shaped mounting plate on the same straight line, and tensioning shafts are symmetrically arranged on two plate ends on the same straight line on adjacent sides; the unwinding shaft and the tensioning shaft are arranged at intervals;
the laminating extrusion device is arranged above the cooling silica gel roller and the unreeling transmission roller and is positioned in the middle; the laminating extrusion device comprises a transversely arranged screw extruder, the top of the body of the screw extruder is provided with a feed hopper, and a feeding port of the feed hopper is communicated with a material channel of the screw extruder; a die head is arranged at the end of an extrusion port of the screw extruder, and the length of the die head is the same as the width of the base material;
the winding mechanism comprises a fifth mounting frame, a traction roller is arranged on the fifth mounting frame, a servo motor is mounted on one side of the traction roller, a driving shaft of the servo motor is connected with a roller shaft of the traction roller and is driven by a belt or a chain, and the servo motor drives the traction roller to rotate; mounting rods are arranged between the inner walls of the two sides of the fifth mounting rack, and the mounting rods are positioned at the bottom of the fifth mounting rack and behind the traction roller; the left end and the right end of the mounting rod are respectively provided with a supporting arm, and the two supporting arms are symmetrically arranged and are positioned behind the traction roller; the supporting arm is hinged with the mounting rod; the winding roller is erected in the U-shaped grooves of the supporting arms at two sides and can rotate freely; telescopic cylinders are respectively arranged on the inner walls of the two sides of the fifth mounting frame, the telescopic cylinders are positioned on the front side of the supporting arm, telescopic rods of the telescopic cylinders are hinged to the middle lower part of the supporting arm, and the two telescopic cylinders are synchronously telescopic;
the utility model relates to a full-automatic multilayer laminating compounding machine, a slide rail is arranged below a third mounting rack, a pulley is arranged at the bottom of a laminating extrusion device, and the laminating extrusion device is arranged on the slide rail through the pulley in a sliding way;
the utility model relates to a full-automatic multilayer laminating compounding machine, be provided with the trimming mechanism on the fifth mounting bracket, the trimming mechanism includes the cutter installation pole of fixed mounting on the fifth mounting bracket, be provided with two movable sleeves on the cutter installation pole, movable sleeve suit is on cutter installation pole and along the cutter installation pole left and right sides; the movable sleeve is provided with a flanging cutter, and the cutter head of the flanging cutter faces the surface of the base material; the movable sleeve is provided with a threaded hole along the radial direction, and the locking bolt is screwed in the threaded hole and locks the movable sleeve on the cutter mounting rod;
the utility model relates to a full-automatic multilayer laminating compounding machine, the cooling silica gel roller and the cooling fine-tuning roller are both internally hollow, and two ends of the roller shaft are communicated with an external cooling water pipe;
the utility model relates to a full-automatic multilayer laminating compounding machine, be provided with the exhibition paper-back edition between unreeling cutting mechanism and the compound forming mechanism, exhibition paper-back edition contains the mounting bracket, mounting bracket top surface both sides are the fixed mounting bottom plate respectively, the top of fixed plate slides and is provided with the upper movable plate; a guide rod is vertically arranged on the outer side surface of the fixing plate, and the lower part of the guide rod is fixedly connected to the fixing plate; the outer side surface of the upper movable plate is vertically provided with a guide sleeve, the guide sleeve is positioned right above the guide rod, a guide hole of the guide sleeve and the guide rod are positioned on the same straight line, and the guide rod is connected in the guide sleeve in a penetrating manner; the bottom of the outer side surface of the lower fixing plate is vertically provided with a cylinder, and a telescopic rod of the cylinder is arranged upwards; the upper part of the outer side surface of the upper movable plate is fixedly provided with an L-shaped connecting plate, the L-shaped connecting plate is positioned right above the air cylinder and is positioned on the same straight line with the air cylinder, and the front end of a telescopic rod of the air cylinder is fixedly connected with the bottom of the L-shaped connecting plate; two adjacent upper flattening rollers are arranged between the two upper movable plates, and a lower flattening roller is arranged between the two lower fixed plates;
the utility model relates to a full-automatic multilayer laminating compounding machine, the top surface of mounting bracket is provided with arc roller seat, and arc roller seat is located the rear of bottom plate and last fly leaf, rotate on the arc roller seat and be connected with the curved roll, the roll surface of curved roll is provided with the rubber sleeve;
the utility model relates to a full-automatic multilayer drenches membrane compounding machine, be provided with the corona machine between exhibition flat mechanism and the compound forming mechanism, carry out discharge treatment to the substrate surface through the corona machine.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model adopts the double-shaft unreeling device, automatically replaces unreeling, is convenient for personnel to operate, improves the unreeling efficiency, and is simultaneously provided with an automatic cutting device to cut coiled materials before changing coils; before composite molding, a flattening device is adopted to flatten the base material to remove wrinkles, so that the laminating composite effect is better; the laminating extrusion device is arranged in a sliding manner, so that the laminating position can be automatically adjusted, and convenience and rapidness are realized; in the compounding process, the distance between the two base materials is adjusted by using a cooling roller, so that the laminating material is more uniformly coated between the two base materials, and the compound molding effect is obvious; the winding mechanism is provided with the edge cutting mechanism which can be flexibly adjusted, so that redundant burrs can be cut off according to actual conditions, and the yield is improved; the device has the advantages of compact and reasonable structure, high automation degree, simple and convenient operation, high production efficiency, uniform coating thickness, high bonding fastness, smooth coiling, labor saving and raw material cost saving.
Drawings
Fig. 1 is the overall structure schematic diagram of the full-automatic multilayer laminating compound machine of the utility model.
Fig. 2 is the utility model relates to a full-automatic multilayer drenches first unwinding mechanism schematic diagram of membrane compounding machine.
Fig. 3 is the utility model relates to a full-automatic multilayer drenches unreeling cutting mechanism schematic diagram of membrane compounding machine.
Fig. 4 is the structure schematic diagram of the composite forming mechanism of the full-automatic multilayer laminating compound machine of the utility model.
Fig. 5 is a schematic structural view of the calendering apparatus in fig. 4.
Fig. 6 is a structural schematic diagram of the second unwinding mechanism in fig. 4.
Fig. 7 is a schematic structural view of the laminating extrusion device in fig. 4.
Fig. 8 is the utility model relates to a winding mechanism structure sketch map of full-automatic multilayer drenches membrane compounding machine.
Fig. 9 is a schematic structural view of the trimming mechanism in fig. 8.
Fig. 10 is a side view of the flattening mechanism of the full-automatic multilayer laminating machine of the present invention.
Fig. 11 is a front view of a flattening mechanism of the full-automatic multilayer laminating machine of the present invention.
Wherein:
the device comprises a first unreeling mechanism 1, an unreeling cutting mechanism 2, a composite forming mechanism 3, a reeling mechanism 4 and a flattening mechanism 5;
the device comprises a first mounting rack 1.1, a driving motor 1.2, a worm and gear mechanism 1.3, a turnover shaft 1.4, a turnover plate 1.5, an inflatable shaft 1.6, a support plate 1.7 and a support roller 1.8;
the cutting machine comprises a second mounting frame 2.1, a pushing cylinder 2.2, a pushing plate 2.3, a pushing rotating shaft 2.4, a swing arm 2.5 and a cutting frame 2.6;
the third mounting rack 3.1, the calendering device 3.2, the second unreeling mechanism 3.3 and the laminating extrusion device 3.4 are arranged;
the device comprises a first linear guide rail 3.2.1, a supporting seat 3.2.2, a cooling silica gel roller 3.2.3, a second linear guide rail 3.2.4, a cooling fine adjustment roller 3.2.5, a first cylinder 3.2.6, a second cylinder 3.2.7 and an unreeling transmission roller 3.2.8;
a fourth mounting rack 3.3.1, a bearing seat 3.3.2, a rotating shaft 3.3.3, a cross-shaped mounting plate 3.3.4, a unreeling shaft 3.3.5 and a tensioning shaft 3.3.6;
3.4.1 of a screw extruder, 3.4.2 of a feed hopper and 3.4.3 of a die head;
a fifth mounting rack 4.1, a traction roller 4.2, a servo motor 4.3, a mounting rod 4.4, a supporting arm 4.5, a telescopic cylinder 4.6, a trimming mechanism 4.7, a cutter mounting rod 4.7.1 and a movable sleeve 4.7.2;
the device comprises a mounting frame 5.1, a lower fixed plate 5.2, an upper movable plate 5.3, a guide rod 5.4, a guide sleeve 5.5, a cylinder 5.6, an L-shaped connecting plate 5.7, an upper flattening roller 5.8, a lower flattening roller 5.9 and an arc-shaped roller 5.10.
Detailed Description
Referring to fig. 1 to 11, the full-automatic multilayer laminating machine according to the present invention is sequentially provided with a first unwinding mechanism 1, an unwinding cutting mechanism 2, a composite forming mechanism 3 and a winding mechanism 4, wherein the first unwinding mechanism 1, the unwinding cutting mechanism 2, the composite forming mechanism 3 and the winding mechanism 4 are all provided with guide rollers for guiding a substrate; the first unwinding mechanism 1 is used for completing automatic unwinding of the base cloth; the unwinding cutting mechanism 2 is positioned behind the first unwinding mechanism 1 and is used for automatically cutting the coiled material; the composite forming mechanism 3 is positioned behind the unreeling cutting mechanism 2, and is used for laminating the base cloth and compounding the other base cloth with the base cloth; the winding mechanism 4 is positioned behind the composite forming mechanism 3 and is used for winding the compounded cloth;
the first unwinding mechanism 1 comprises a first mounting frame 1.1, a driving motor 1.2, a worm and gear mechanism 1.3, a turnover plate 1.5 and an air expansion shaft 1.6; a turnover bearing seat is fixedly arranged on the top surface of the first mounting frame 1.1, and a turnover shaft 1.4 is rotatably connected to the turnover bearing seat; the bottom of the first mounting frame 1.1 is provided with a driving motor 1.2, and the output end of the driving motor 1.2 is connected with a turnover shaft 1.4 through a worm gear mechanism 1.3; the worm and gear mechanism 1.3 comprises a worm and gear box, a worm and a worm gear, the worm is rotatably connected in the worm and gear box through a bearing seat, one end of the worm is connected with an output shaft of the driving motor 1.2, and the worm is meshed with the worm gear; two ends of the turnover shaft 1.4 are respectively provided with a turnover plate 1.5, and two ends are respectively positioned in the middle of the turnover plate 1.5; two air inflation shafts 1.6 are arranged between the two turnover plates 1.5, the two air inflation shafts 1.6 are respectively positioned at the front end and the rear end of the turnover plate 1.5, and the air inflation shafts 1.6 are detachably connected with the turnover plates 1.5; a support plate 1.7 is arranged in the center of the turnover plate 1.5, and the support plate 1.7 is vertical to the turnover plate 1.5; two supporting rollers 1.8 are arranged between the two supporting plates 1.7, and the two supporting rollers 1.8 are respectively positioned at two ends of the supporting plates 1.7; when the automatic unwinding device works, the coil stock is placed on the air expansion shaft 1.6, before one of the coil stocks is unwound, the driving motor 1.2 drives the overturning plate 1.5 to overturn, the coil stock at the rear end is overturned to the front end position to be unwound, and in the unwinding process, the coil stock is tightly supported by the supporting roller 1.8, so that the coil stock is convenient to unwind;
the unreeling cutting mechanism 2 comprises a second mounting frame 2.1, and a pushing cylinder 2.2, a pushing plate 2.3 and a pushing rotating shaft 2.4 are mounted on the second mounting frame 2.1; a pushing cylinder 2.2 is mounted on the second mounting frame 2.1, and a cylinder body of the pushing cylinder 2.2 is hinged with the second mounting frame 2.1; the front end of a telescopic rod of the pushing cylinder 2.2 is hinged with one end of a pushing plate 2.3, the other end of the pushing plate 2.3 is connected with a pushing rotating shaft 2.4, and the pushing rotating shaft 2.4 is rotatably connected to the second mounting frame 2.1; the pushing rotating shaft 2.4 is fixedly connected with a swing arm 2.5, the swing arms 2.5 on the left side and the right side are symmetrically arranged, and the swing arms 2.5 rotate along with the pushing rotating shaft 2.4; a cutting frame 2.6 is arranged between the two swing arms 2.5, a rodless cylinder is fixedly arranged on the cutting frame 2.6, and a cutting knife is arranged on a moving sliding table of the rodless cylinder; the pushing cylinder 2.2 drives the swing arm 2.5 to rotate to a proper position, and the rodless cylinder on the cutting frame 2.6 drives the cutting knife to cut the coil stock;
the composite forming mechanism 3 comprises a third mounting rack 3.1, a calendering device 3.2, a second unreeling mechanism 3.3 and a laminating extrusion device 3.4; the rolling device 3.2 is arranged on the third mounting rack 3.1, the second unreeling mechanism 3.3 is arranged behind the rolling device 3.2, and the laminating and extruding device 3.4 is positioned above the rolling device 3.2; the second unreeling mechanism 3.3 unreels the composite coiled material and carries out film coating compounding on the base material after the composite coiled material is rolled;
the calendering device 3.2 is sequentially provided with a cooling fine adjustment roller 3.2.5, a cooling silica gel roller 3.2.3 and an unreeling transmission roller 3.2.8 from right to left; the third mounting frame 3.1 is provided with a first linear guide rail 3.2.1, and a supporting seat 3.2.2 is connected to the first linear guide rail 3.2.1 in a sliding manner through a bottom sliding block; a silica gel roller seat is arranged on the supporting seat 3.2.2, and the cooling silica gel roller 3.2.3 is rotationally connected to the silica gel roller seat; a second linear guide rail 3.2.4 is arranged on the supporting seat 3.2.2, and the second linear guide rail 3.2.4 is arranged adjacent to the silica gel roller seat; a vernier roller seat is connected on the second linear guide rail 3.2.4 in a sliding way through a bottom sliding block, and the cooling vernier roller 3.2.5 is rotationally connected on the vernier roller seat; a first air cylinder 3.2.6 and a second air cylinder 3.2.7 are fixedly mounted on the third mounting frame 3.1, an expansion rod of the first air cylinder 3.2.6 is hinged with one side of the supporting seat 3.2.2, the first air cylinder 3.2.6 expands and contracts to push the supporting seat 3.2.2 so as to drive the cooling silica gel roller 3.2.3 to be attached and pressed with the unreeling driving roller 3.2.8, and the gap between the two is adjusted, so that the thickness of the laminating layer is adjusted, and the composite effect among different base materials is ensured; the telescopic rod of the second cylinder 3.2.7 is hinged with one side of the fine tuning roller seat, the telescopic rod of the second cylinder 3.2.7 pushes the fine tuning roller seat to drive the cooling fine tuning roller 3.2.5 to be attached and pressed with the cooling silica gel roller 3.2.3, the gap between the cooling silica gel roller 3.2.3 and the unreeling driving roller 3.2.8 is adjusted in a micro-motion mode, and the thickness of the laminating layer is further controlled;
the second unwinding mechanism 3.3 comprises a fourth mounting frame 3.3.1, a bearing block 3.3.2 is fixedly mounted on the fourth mounting frame 3.3.1, a rotating shaft 3.3.3 is rotatably connected to the bearing block 3.3.2, the rotating shaft 3.3.3 is driven by a motor, and a driving shaft of the motor is connected with the rotating shaft 3.3.3 through a speed reducer; the two ends of the rotating shaft 3.3.3 are respectively provided with a cross-shaped mounting plate 3.3.4, and the two cross-shaped mounting plates 3.3.4 are symmetrically arranged; the two plate ends of the cross-shaped mounting plate 3.3.4 on the same straight line are symmetrically provided with unreeling shafts 3.3.5, and the two plate ends on the same straight line on the adjacent sides are symmetrically provided with tensioning shafts 3.3.6; the unwinding shaft 3.3.5 and the tensioning shaft 3.3.6 are arranged at intervals; the unwinding shaft 3.3.5 unwinds the coiled material to be compounded through the unwinding driving roller 3.2.8, and the tensioning shaft 3.3.6 tightly supports the uncoiled coiled material, so that the uncoiling is facilitated;
the laminating extrusion device 3.4 is arranged above the cooling silica gel roller 3.2.3 and the unreeling transmission roller 3.2.8 and is positioned at the center; the laminating extrusion device 3.4 comprises a transversely arranged screw extruder 3.4.1, the top of the body of the screw extruder 3.4.1 is provided with a feed hopper 3.4.2, and a feed inlet of the feed hopper 3.4.2 is communicated with a material channel of the screw extruder 3.4.1; a die head 3.4.3 is arranged at the extrusion port end of the screw extruder 3.4.1, the length of the die head 3.4.3 is the same as the width of the base material, and the laminating material is extruded in a linear mode through a flat die head die port and is attached to the surface of the base material after being pulled up;
the winding mechanism 4 comprises a fifth mounting frame 4.1, a traction roller 4.2 is arranged on the fifth mounting frame 4.1, a servo motor 4.3 is mounted on one side of the traction roller 4.2, a driving shaft of the servo motor 4.3 is connected with a roller shaft of the traction roller 4.2 and is driven by a belt or a chain, and the servo motor 4.3 drives the traction roller 4.2 to rotate; an installation rod 4.4 is arranged between the inner walls of the two sides of the fifth installation frame 4.1, and the installation rod 4.4 is positioned at the bottom of the fifth installation frame 4.1 and behind the traction roller 4.2; the left end and the right end of the mounting rod 4.4 are respectively provided with a supporting arm 4.5, and the two supporting arms 4.5 are symmetrically arranged and are positioned behind the traction roller 4.2; the supporting arm 4.5 is hinged with the mounting rod 4.4; the top center of the supporting arm 4.5 is provided with a U-shaped groove, and the winding roller is erected in the U-shaped grooves of the supporting arms 4.5 at two sides and can rotate freely; telescopic cylinders 4.6 are respectively arranged on the inner walls of the two sides of the fifth mounting frame 4.1, the telescopic cylinders 4.6 are positioned on the front side of the supporting arm 4.5, a telescopic rod of each telescopic cylinder 4.6 is hinged to the middle lower part of the supporting arm 4.5, and the two telescopic cylinders 4.6 are synchronously telescopic; the telescopic cylinder 4.6 gives an initial pulling force to the supporting arm 4.5, the pulling force is kept all the time in the winding process, the winding roller is tightly attached to the traction roller 4.2, the pushing force between the coiled material and the traction roller 4.2 is larger than the initial pulling force as the composite coiled material on the winding roller is more and more thick, and the supporting arm 4.5 takes the installed rod 4.4 as the center of a circle to do circular arc motion, so that the automatic winding process is realized;
further, a slide rail is arranged below the third mounting frame 3.1, a pulley is arranged at the bottom of the film laminating extrusion device 3.4, the film laminating extrusion device 3.4 is arranged on the slide rail in a sliding mode through the pulley, and slides to a proper position along the slide rail when in use, and moves to a position easy to maintain along the slide rail in maintenance, so that the film laminating extrusion device is flexible and convenient;
further, a trimming mechanism 4.7 is arranged on the fifth mounting frame 4.1, the trimming mechanism 4.7 comprises a cutter mounting rod 4.7.1 fixedly mounted on the fifth mounting frame 4.1, two movable sleeves 4.7.2 are arranged on the cutter mounting rod 4.7.1, and the movable sleeves 4.7.2 are sleeved on the cutter mounting rod 4.7.1 and move left and right along the cutter mounting rod 4.7.1; the movable sleeve 4.7.2 is provided with a flanging cutter, and the cutter head of the flanging cutter faces the surface of the base material; the movable sleeve 4.7.2 is provided with a threaded hole along the radial direction, and the locking bolt is screwed in the threaded hole and locks the movable sleeve 4.7.2 on the cutter mounting rod 4.7.1; the position of the edge folding cutter is adjusted through the movement of the movable sleeve 4.7.2, so that waste burrs at two sides of the section bar after the spraying film compounding are cut off;
furthermore, the cooling silica gel roller 3.2.3 and the cooling fine adjustment roller 3.2.5 are both hollow inside, two ends of the roller shaft are communicated with an external cooling water pipe, the cooling of the roller is realized through external cooling water circulation, the adverse effect on the composite material caused by overhigh temperature of the roller surface in the film coating process is prevented, and meanwhile, the roller has a protection effect and the service life of the roller is prolonged;
further, a flattening mechanism 5 is arranged between the unreeling cutting mechanism 2 and the composite forming mechanism 3, the flattening mechanism 5 comprises a mounting frame 5.1, lower fixed plates 5.2 are respectively fixedly mounted on two sides of the top surface of the mounting frame 5.1, and an upper movable plate 5.3 is slidably arranged above the fixed plates 5.2; a guide rod 5.4 is vertically arranged on the outer side surface of the fixed plate 5.2, and the lower part of the guide rod 5.4 is fixedly connected to the fixed plate 5.2 through a clamp; a guide sleeve 5.5 is vertically arranged on the outer side surface of the upper movable plate 5.3, the guide sleeve 5.5 is positioned right above the guide rod 5.4, a guide hole of the guide sleeve and the guide rod 5.4 are positioned on the same straight line, the guide rod 5.4 is connected in the guide sleeve 5.5 in a penetrating manner, and the upper movable plate 5.3 is positioned by matching the guide sleeve 5.5 and the guide rod 5.4 and moves up and down along the guide rod 5.4; a cylinder 5.6 is vertically arranged at the bottom of the outer side surface of the lower fixing plate 5.2, and a telescopic rod of the cylinder 5.6 is arranged upwards; an L-shaped connecting plate 5.7 is fixedly mounted on the upper portion of the outer side face of the upper movable plate 5.3, the L-shaped connecting plate 5.7 is located right above the air cylinder 5.6 and is located on the same straight line with the air cylinder 5.6, the front end of a telescopic rod of the air cylinder 5.6 is fixedly connected with the bottom of the L-shaped connecting plate 5.7, and when the telescopic rod is telescopic, the upper movable plate 5.3 is driven to move up and down along the guide rod 5.4 through the L-shaped connecting plate 5.7; two adjacent upper flattening rollers 5.8 are arranged between the two upper movable plates 5.3, a lower flattening roller 5.9 is arranged between the two lower fixed plates 5.2, the substrate passes through the lower flattening rollers 5.9 by the two upper flattening rollers 5.8 and winds downwards, and the distance between the lower fixed plate 5.2 and the upper movable plate 5.3 is adjusted by the air cylinder 5.6, so that the distance between the upper flattening rollers 5.8 and the lower flattening rollers 5.9 is adjusted, the substrate between the upper flattening rollers and the lower flattening rollers is stretched and flattened, and the processing and forming of laminating compounding are facilitated;
preferably, the top surface of the mounting frame 5.1 is provided with an arc-shaped roller seat, the arc-shaped roller seat is positioned behind the lower fixed plate 5.2 and the upper movable plate 5.3, the arc-shaped roller seat is rotatably connected with an arc-shaped roller 5.10, the roller surface of the arc-shaped roller 5.10 is provided with a rubber sleeve, and the roller surface is curved, so that when a substrate passes through a high point of an arc, a contact area can be shortened to a long process, a force from the middle to the edge direction of the material is generated, and the effect of eliminating wrinkles is achieved;
further, a corona machine is arranged between the flattening mechanism 5 and the composite forming mechanism 3, and the surface of the flattened and wrinkle-removed base material is subjected to discharge treatment by the corona machine, so that the surface of the base material has stronger adhesive force and is prepared for the subsequent laminating and compounding process;
further, the first unwinding mechanism 1, the unwinding cutting mechanism 2, the composite molding mechanism 3, the winding mechanism 4 and the flattening mechanism 5 are all connected with an external controller through communication cables, and automatic operation among all the components is achieved through transmission instructions of the controller.
The working principle of the device is as follows:
the first unwinding mechanism 1 unwinds the base material to be laminated and compounded, and the unwinding is finished, the base material is cut off by the unwinding cutting mechanism 2 and is automatically changed; the base material is guided into a flattening mechanism 5 through a guide roller to be flattened and wrinkle-removed, enters a composite forming mechanism 3 and is conducted to a cooling silica gel roller 3.2.3, at the moment, the composite base material is uncoiled by a second uncoiling mechanism 3.3, the composite base material is tightly adhered and compounded with the base material to be compounded on the cooling silica gel roller 3.2.3 on an uncoiling driving roller 3.2.8, a laminating film extruding device 3.4 positioned above linearly extrudes the laminating film material and then coats between the two base materials, and the distance between the cooling silica gel roller 3.2.3 and the uncoiling driving roller 3.2.8 is adjusted to enable the laminating film material and the base material to be compacted and compounded; the base material after the complex gets into winding mechanism 4 and carries out the rolling after the deckle edge on both sides is amputated to trimming mechanism 4.7.
In addition: it should be noted that the above-mentioned embodiment is only a preferred embodiment of the present patent, and any modification or improvement made by those skilled in the art based on the above-mentioned conception is within the protection scope of the present patent.

Claims (7)

1. The utility model provides a full-automatic multilayer drenches membrane compounding machine, has set gradually first unwinding mechanism (1), has unreeled cutting mechanism (2), composite forming mechanism (3) and winding mechanism (4), all is provided with the guide roller that is used for conducting the substrate on above-mentioned first unwinding mechanism (1), unreel cutting mechanism (2), composite forming mechanism (3) and winding mechanism (4), its characterized in that: the first unwinding mechanism (1) comprises a first mounting frame (1.1), a driving motor (1.2), a worm and gear mechanism (1.3), a turnover plate (1.5) and an air expansion shaft (1.6); a turnover bearing seat is fixedly arranged on the top surface of the first mounting frame (1.1), and a turnover shaft (1.4) is rotatably connected to the turnover bearing seat; the bottom of the first mounting rack (1.1) is provided with a driving motor (1.2), and the output end of the driving motor (1.2) is connected with the turnover shaft (1.4) through a worm gear mechanism (1.3); the worm and gear mechanism (1.3) comprises a worm and gear box, a worm and a worm gear, the worm is rotatably connected in the worm and gear box through a bearing seat, one end of the worm is connected with an output shaft of the driving motor (1.2), and the worm is meshed with the worm gear; both ends of the turnover shaft (1.4) are respectively provided with a turnover plate (1.5), and both ends are respectively positioned in the middle of the turnover plate (1.5); two inflatable shafts (1.6) are arranged between the two turnover plates (1.5), the two inflatable shafts (1.6) are respectively positioned at the front end and the rear end of the turnover plates (1.5), and the inflatable shafts (1.6) are detachably connected with the turnover plates (1.5); a support plate (1.7) is arranged in the center of the turnover plate (1.5), and the support plate (1.7) is vertical to the turnover plate (1.5); two supporting rollers (1.8) are arranged between the two supporting plates (1.7), and the two supporting rollers (1.8) are respectively positioned at two ends of the supporting plates (1.7);
the unreeling cutting mechanism (2) comprises a second mounting frame (2.1), and a pushing cylinder (2.2), a pushing plate (2.3) and a pushing rotating shaft (2.4) are mounted on the second mounting frame (2.1); a pushing cylinder (2.2) is mounted on the second mounting frame (2.1), and a cylinder body of the pushing cylinder (2.2) is hinged with the second mounting frame (2.1); the front end of a telescopic rod of the pushing cylinder (2.2) is hinged with one end of a pushing plate (2.3), the other end of the pushing plate (2.3) is connected with a pushing rotating shaft (2.4), and the pushing rotating shaft (2.4) is rotatably connected to a second mounting frame (2.1); the pushing rotating shaft (2.4) is fixedly connected with swing arms (2.5), the swing arms (2.5) on the left side and the right side are symmetrically arranged, and the swing arms (2.5) rotate along with the pushing rotating shaft (2.4); a cutting frame (2.6) is arranged between the two swing arms (2.5), a rodless cylinder is fixedly arranged on the cutting frame (2.6), and a cutting knife is arranged on a moving sliding table of the rodless cylinder;
the composite forming mechanism (3) comprises a third mounting rack (3.1), a calendering device (3.2), a second unreeling mechanism (3.3) and a film laminating extrusion device (3.4); the rolling device (3.2) is arranged on the third mounting rack (3.1), the second unreeling mechanism (3.3) is arranged behind the rolling device (3.2), and the laminating and extruding device (3.4) is positioned above the rolling device (3.2);
the calendering device (3.2) is sequentially provided with a cooling fine adjustment roller (3.2.5), a cooling silica gel roller (3.2.3) and an unreeling transmission roller (3.2.8) from right to left; a first linear guide rail (3.2.1) is arranged on the third mounting rack (3.1), and a supporting seat (3.2.2) is connected to the first linear guide rail (3.2.1) in a sliding manner through a bottom sliding block; a silica gel roller seat is arranged on the supporting seat (3.2.2), and the cooling silica gel roller (3.2.3) is rotationally connected to the silica gel roller seat; a second linear guide rail (3.2.4) is arranged on the supporting seat (3.2.2), and the second linear guide rail (3.2.4) is arranged adjacent to the silica gel roller seat; a fine tuning roller seat is connected on the second linear guide rail (3.2.4) in a sliding way through a bottom sliding block, and a cooling fine tuning roller (3.2.5) is rotationally connected on the fine tuning roller seat; a first cylinder (3.2.6) and a second cylinder (3.2.7) are fixedly mounted on the third mounting frame (3.1), and a telescopic rod of the first cylinder (3.2.6) is hinged with one side of the supporting seat (3.2.2); the telescopic rod of the second cylinder (3.2.7) is hinged with one side of the fine adjustment roller seat;
the second unwinding mechanism (3.3) comprises a fourth mounting frame (3.3.1), a bearing block (3.3.2) is fixedly mounted on the fourth mounting frame (3.3.1), a rotating shaft (3.3.3) is rotatably connected onto the bearing block (3.3.2), the rotating shaft (3.3.3) is driven by a motor, and a driving shaft of the motor is connected with the rotating shaft (3.3.3) through a speed reducer; the two ends of the rotating shaft (3.3.3) are respectively provided with a cross-shaped mounting plate (3.3.4), and the two cross-shaped mounting plates (3.3.4) are symmetrically arranged; two plate ends of the cross-shaped mounting plate (3.3.4) positioned on the same straight line are symmetrically provided with unreeling shafts (3.3.5), and two plate ends on the same straight line of adjacent sides are symmetrically provided with tensioning shafts (3.3.6); the unreeling shaft (3.3.5) and the tensioning shaft (3.3.6) are arranged at intervals;
the laminating extrusion device (3.4) is arranged above the cooling silica gel roller (3.2.3) and the unreeling transmission roller (3.2.8) and is positioned at the center; the laminating extrusion device (3.4) comprises a transversely arranged screw extruder (3.4.1), the top of the body of the screw extruder (3.4.1) is provided with a feed hopper (3.4.2), and a feed inlet of the feed hopper (3.4.2) is communicated with a material channel of the screw extruder (3.4.1); a die head (3.4.3) is arranged at the extrusion outlet end of the screw extruder (3.4.1), and the length of the die head (3.4.3) is the same as the width of the base material;
the winding mechanism (4) comprises a fifth mounting frame (4.1), a traction roller (4.2) is arranged on the fifth mounting frame (4.1), a servo motor (4.3) is mounted on one side of the traction roller (4.2), a driving shaft of the servo motor (4.3) is connected with a roller shaft of the traction roller (4.2) and is driven by a belt or a chain, and the servo motor (4.3) drives the traction roller (4.2) to rotate; an installation rod (4.4) is arranged between the inner walls of the two sides of the fifth installation rack (4.1), and the installation rod (4.4) is positioned at the bottom of the fifth installation rack (4.1) and behind the traction roller (4.2); the left end and the right end of the mounting rod (4.4) are respectively provided with a supporting arm (4.5), and the two supporting arms (4.5) are symmetrically arranged and are positioned behind the traction roller (4.2); the supporting arm (4.5) is hinged with the mounting rod (4.4); the center of the top of the supporting arm (4.5) is provided with a U-shaped groove, and the winding roller is erected in the U-shaped grooves of the supporting arms (4.5) at two sides and can rotate freely; the inner walls of the two sides of the fifth mounting frame (4.1) are respectively provided with a telescopic cylinder (4.6), the telescopic cylinder (4.6) is located at the front side of the supporting arm (4.5), the telescopic rod of the telescopic cylinder (4.6) is hinged to the middle lower part of the supporting arm (4.5), and the two telescopic cylinders (4.6) are synchronously telescopic.
2. The full-automatic multilayer laminating compounding machine according to claim 1, wherein: the lower part of the third mounting rack (3.1) is provided with a slide rail, the bottom of the film laminating extrusion device (3.4) is provided with a pulley, and the film laminating extrusion device (3.4) is arranged on the slide rail in a sliding manner through the pulley.
3. The full-automatic multilayer laminating compounding machine according to claim 1, wherein: the edge cutting mechanism (4.7) is arranged on the fifth mounting frame (4.1), the edge cutting mechanism (4.7) comprises a cutter mounting rod (4.7.1) fixedly mounted on the fifth mounting frame (4.1), two movable sleeves (4.7.2) are arranged on the cutter mounting rod (4.7.1), and the movable sleeves (4.7.2) are sleeved on the cutter mounting rod (4.7.1) and move left and right along the cutter mounting rod (4.7.1); the movable sleeve (4.7.2) is provided with a flanging cutter, and the cutter head of the flanging cutter faces the surface of the base material; the movable sleeve (4.7.2) is provided with a threaded hole along the radial direction, and the locking bolt is screwed in the threaded hole and locks the movable sleeve (4.7.2) on the cutter mounting rod (4.7.1).
4. The full-automatic multilayer laminating compounding machine according to claim 1, wherein: the cooling silica gel roller (3.2.3) and the cooling fine adjustment roller (3.2.5) are both hollow inside, and two ends of the roller shaft are communicated with an external cooling water pipe.
5. The full-automatic multilayer laminating compounding machine according to claim 1, wherein: a flattening mechanism (5) is arranged between the unreeling cutting mechanism (2) and the composite forming mechanism (3), the flattening mechanism (5) comprises a mounting rack (5.1), lower fixed plates (5.2) are respectively and fixedly mounted on two sides of the top surface of the mounting rack (5.1), and an upper movable plate (5.3) is arranged above the fixed plates (5.2) in a sliding manner; a guide rod (5.4) is vertically arranged on the outer side surface of the fixed plate (5.2), and the lower part of the guide rod (5.4) is fixedly connected to the fixed plate (5.2); a guide sleeve (5.5) is vertically arranged on the outer side surface of the upper movable plate (5.3), the guide sleeve (5.5) is positioned right above the guide rod (5.4), a guide hole of the guide sleeve and the guide rod (5.4) are positioned on the same straight line, and the guide rod (5.4) is connected in the guide sleeve (5.5) in a penetrating manner; an air cylinder (5.6) is vertically arranged at the bottom of the outer side surface of the lower fixing plate (5.2), and a telescopic rod of the air cylinder (5.6) is arranged upwards; an L-shaped connecting plate (5.7) is fixedly mounted on the upper portion of the outer side face of the upper movable plate (5.3), the L-shaped connecting plate (5.7) is located right above the air cylinder (5.6) and located on the same straight line with the air cylinder (5.6), and the front end of a telescopic rod of the air cylinder (5.6) is fixedly connected with the bottom of the L-shaped connecting plate (5.7); two adjacent upper flattening rollers (5.8) are arranged between the two upper movable plates (5.3), and a lower flattening roller (5.9) is arranged between the two lower fixed plates (5.2).
6. The full-automatic multilayer laminating compounding machine of claim 5, wherein: the top surface of mounting bracket (5.1) is provided with arc roller seat, and arc roller seat is located the rear of bottom plate (5.2) and last fly leaf (5.3), it is connected with arc roller (5.10) to rotate on the arc roller seat, the roll surface of arc roller (5.10) is provided with the rubber sleeve.
7. The full-automatic multilayer laminating compounding machine of claim 5, wherein: a corona machine is arranged between the flattening mechanism (5) and the composite forming mechanism (3), and the corona machine is used for carrying out discharge treatment on the surface of the base material.
CN201921133991.5U 2019-07-18 2019-07-18 Full-automatic multilayer laminating compounding machine Active CN210911603U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921133991.5U CN210911603U (en) 2019-07-18 2019-07-18 Full-automatic multilayer laminating compounding machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921133991.5U CN210911603U (en) 2019-07-18 2019-07-18 Full-automatic multilayer laminating compounding machine

Publications (1)

Publication Number Publication Date
CN210911603U true CN210911603U (en) 2020-07-03

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201921133991.5U Active CN210911603U (en) 2019-07-18 2019-07-18 Full-automatic multilayer laminating compounding machine

Country Status (1)

Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113003282A (en) * 2021-02-26 2021-06-22 浙江联翔智能家居股份有限公司 Production line for wide thermal adhesive wall cloth

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113003282A (en) * 2021-02-26 2021-06-22 浙江联翔智能家居股份有限公司 Production line for wide thermal adhesive wall cloth

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