CN210911233U - Automatic laminating device of enhancement layer - Google Patents
Automatic laminating device of enhancement layer Download PDFInfo
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- CN210911233U CN210911233U CN201921170257.6U CN201921170257U CN210911233U CN 210911233 U CN210911233 U CN 210911233U CN 201921170257 U CN201921170257 U CN 201921170257U CN 210911233 U CN210911233 U CN 210911233U
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Abstract
The utility model provides an automatic laminating device for an enhancement layer, which comprises a sizing material conveying mechanism, a rear guide mechanism, a front guide mechanism, a material pressing mechanism and a cutting mechanism, wherein the rear guide mechanism is installed at one end of the sizing material conveying mechanism; the reinforced layer is guided to enter the sizing material conveying mechanism, the reinforced layer is guided to be corrected through the rear guide mechanism, the material pressing mechanism presses the reinforced layer and pushes the reinforced layer forwards, the reinforced layer penetrates through the front guide mechanism, and the cutting mechanism is used for cutting the reinforced layer. The utility model discloses an automatic laminating device of enhancement layer is low to workman's technical requirement, reduces the cost of labor, and the laminating quality of enhancement layer improves to improve the quality of tire.
Description
Technical Field
The utility model relates to a technical field that the tire was made especially relates to a device that is used for enhancement layer to laminate automatically.
Background
In the existing tire manufacturing process, in order to improve the strength of a tire body, a layer of reinforcing layer is added after the cord fabric is attached or is reversely wrapped. In present tire production, the laminating enhancement layer adopts artifical laminating usually, and needs two people to take one respectively and laminates simultaneously at turn-up drum both sides that the enhancement layer that cuts. The fitting mode is low in automation degree, high in labor intensity, high in labor cost and high in requirement on the technical level of workers due to the fact that two operators are required to operate simultaneously, the two operators are poor in synchronism, the technical level is different, fitting quality of reinforcing layers on two sides is inconsistent, wrinkles are easy to generate, and accordingly tire quality is reduced.
SUMMERY OF THE UTILITY MODEL
The utility model provides an automatic laminating device of enhancement layer that can effectively solve above-mentioned problem. This automatic laminating device of enhancement layer can laminate the enhancement layer automatically, only needs the joint quality after the operation workman's inspection laminating. If the joint is not abnormal after the fitting, the equipment automatically works in the next step, the automation degree is higher, the labor cost can be reduced, and the production efficiency and the quality of the tire blank are improved.
The utility model discloses a realize like this:
an automatic reinforcing layer laminating device comprises a sizing material conveying mechanism, a rear guide mechanism, a front guide mechanism, a material pressing mechanism and a cutting mechanism, wherein the rear guide mechanism is installed at one end of the sizing material conveying mechanism; the reinforced layer is guided to enter the sizing material conveying mechanism, the reinforced layer is guided to be corrected through the rear guide mechanism, the material pressing mechanism presses the reinforced layer and pushes the reinforced layer forwards, the reinforced layer penetrates through the front guide mechanism, and the cutting mechanism is used for cutting the reinforced layer.
Further, the rubber conveying mechanism comprises a bottom rack, a sliding rail and a telescopic conveying frame arranged on the bottom rack, the telescopic conveying frame is driven by a first air cylinder arranged on the bottom rack, and the rubber conveying mechanism can move back and forth on the bottom rack through the sliding rail so as to attach the reinforcing layer.
Furthermore, a group of buffers are respectively arranged at the front and rear positions of the bottom of the telescopic conveying frame to reduce vibration during telescopic operation, the bottom frame is rotatably installed with the feeding frame behind the forming drum through a connecting seat bearing and an angle adjusting device, and the angle of the rubber conveying mechanism is adjusted through the angle adjusting device.
Further, the rear guide mechanism comprises a support, two groups of lead screws and a hand wheel, the support is installed on the telescopic conveying frame, the lead screws are installed on the support, the rear guide mechanism further comprises a group of outer side baffle plates and a group of inner side baffle plates, one group of the lead screws and the hand wheel control the outer side baffle plates to be opened and closed, and the other group of the lead screws and the hand wheel control the inner side baffle plates to be opened and closed.
Further, preceding positive mechanism includes an optical axis and two sets of rings of leading, preceding positive mechanism installs the front end of telescopic conveying frame, the optical axis with two sets of rings of leading rotate to be installed at telescopic conveying frame front end, and the interval and the position that positive ring was led to every group are adjustable, are used for leading just before two enhancement layer laminatings respectively.
Further, the material pressing mechanism comprises a second cylinder, linear bearings and guide rods, the second cylinder is installed on a support of the rear guide mechanism, and the left linear bearing and the right linear bearing and the guide rods are installed on the support.
Furthermore, the pressing mechanism further comprises a retaining plate, a pressing cylinder mounting plate, a pressing cylinder and a pressing plate; the left and right retaining plates are respectively arranged below the material pressing mechanism, the material pressing cylinder mounting plate is arranged at the front end of the guide rod and the front end of the second cylinder, the left and right material pressing cylinders are respectively arranged on the material pressing cylinder mounting plate, and the pressing plate is arranged on the material pressing cylinder.
Furthermore, the two material pressing cylinders are distributed at an angle theta on the horizontal plane, the two pressing plates are also distributed at an angle theta on the horizontal plane, and the left and right retaining plates can prevent the reinforcing layer from returning when the telescopic conveying frame stretches.
Further, when the reinforcing layer needs to be cut, the second cylinder is in a contraction state, and the material pressing cylinder moves downwards to press the reinforcing layer, so that the reinforcing layer is prevented from moving during cutting; when the reinforcing layer needs to be attached, the pressing cylinder presses the reinforcing layer, the second cylinder extends to push the stub bar of the reinforcing layer forwards, and an operator pulls the reinforcing layer to the forming drum to attach the reinforcing layer after penetrating through the guide ring of the front guide mechanism.
Furthermore, the cutting mechanism is arranged at the front end of the telescopic conveying frame and comprises a driver arranged at the front end of the telescopic conveying frame, a cutting knife arranged on the driver and a cutting knife heating device arranged on the telescopic conveying frame; the cutter heating device heats the cutter to cut the reinforcing layer.
The utility model provides an automatic laminating device of enhancement layer is laminated simultaneously by traditional two people and is changed into alone supplementary automatic laminating, has improved production efficiency, and is low to workman technical requirement, reduces the cost of labor, and the laminating quality of enhancement layer improves to improve the quality of tire.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
Fig. 1 is a schematic side view of an automatic reinforcing layer bonding apparatus according to an embodiment of the present invention;
FIG. 2 is a top view of an automatic reinforcing layer applying apparatus shown in FIG. 1;
FIG. 3 is a schematic view of a guide mechanism, a pressing mechanism and a cutting mechanism of the automatic bonding apparatus for reinforcing layer shown in FIG. 1;
fig. 4 is a diagram illustrating the operation of an apparatus for automatically applying a reinforcing layer shown in fig. 1.
Detailed Description
To make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the drawings of the embodiments of the present invention are combined to clearly and completely describe the technical solutions of the embodiments of the present invention, and obviously, the described embodiments are some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention. Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of the present invention, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implying any number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.
An automatic reinforcing layer laminating device comprises a sizing material conveying mechanism, a rear guide mechanism, a front guide mechanism, a material pressing mechanism and a cutting mechanism, wherein the rear guide mechanism is installed at one end of the sizing material conveying mechanism; the reinforced layer is guided to enter the sizing material conveying mechanism, the reinforced layer is guided to be corrected through the rear guide mechanism, the material pressing mechanism presses the reinforced layer and pushes the reinforced layer forwards, the reinforced layer penetrates through the front guide mechanism, and the cutting mechanism is used for cutting the reinforced layer.
Specifically, the utility model provides an automatic laminating device 100 of enhancement layer, as shown in fig. 1 and fig. 2, it includes a sizing material conveying mechanism 10, leads mechanism 20 after, leads mechanism 30, a swager mechanism 40 and one cuts mechanism 50 before. The sizing material conveying mechanism 10 is installed on a feeding frame behind the forming drum 60, the rear guide mechanism 20 is installed above the sizing material conveying mechanism 10, the front end of the rear guide mechanism 30 is installed at the front end of the front guide mechanism, the cutting mechanisms 50 are installed on the left side and the right side of the front end of the front guide mechanism respectively, and the material pressing mechanism 40 is fixedly installed above the rear guide mechanism 20.
As shown in fig. 1 and 2, the glue conveying mechanism 10 includes a bottom frame 11, left and right linear slide rails 13, and a telescopic conveying frame 12 mounted on the bottom frame 11 through the linear slide rails 13, wherein the telescopic conveying frame 12 is driven by a first cylinder 17 mounted on the bottom frame 11, and can move back and forth on the bottom frame 11 through the linear slide rails 13, so as to facilitate the attachment of the reinforcing layer. A group of buffers 14 are respectively arranged at the front and the rear positions of the bottom of the telescopic conveying frame 12, and can reduce vibration during telescopic operation. Bottom frame 11 rotates the installation through a feed frame that links seat bearing 15 and an angle adjusting device 16 and forming drum 60 rear, wherein, angle adjusting device 16 is the device of arbitrary adjustable frame angle, and is preferred, the utility model discloses a helix cam 161 and hand wheel 162 carry out the angle modulation of bottom frame. When the specification of the building drum 60 is changed, the angle of the glue conveying mechanism 10 can be adjusted by the angle adjusting device 16 to ensure that the reinforcing layer is above the building drum 60.
As shown in fig. 2, the rear guide mechanism 20 of the present invention includes a bracket 21, two sets of screws 22, a handwheel 23, a set of outer side guards 24, and a set of inner side guards 25. The support 21 is installed on the telescopic conveying frame 12, the lead screws 22 are installed on the support 21, one group of the lead screws 22 and the hand wheels 23 control the outer side baffle plates 24 to be opened and closed, the other group of the lead screws 22 and the hand wheels 23 control the inner side baffle plates 25 to be opened and closed, and the positions of the reinforcing layers on the left side and the right side can be adjusted simultaneously.
As shown in fig. 2 and 3, the front guiding mechanism 30 of the present invention includes an optical axis 31, two sets of guiding rings 32, the front guiding mechanism 30 is installed at the front end of the telescopic conveying frame 12, the optical axis 31 and the two sets of guiding rings 32 are rotatably installed at the front end of the telescopic conveying frame 12, and the distance and the position of each set of guiding rings 32 are adjustable, so as to respectively guide the front ends of two reinforcing layers before being attached.
As shown in fig. 1 to 3, the material pressing mechanism 40 of the present invention includes a second cylinder 41, a linear bearing 42, and a guide rod 43. The second cylinder 41 is mounted on the bracket 21 of the back guide mechanism 20. A left and right set of linear bearings 42 and guide rods 43 are mounted on the bracket 21. The pressing mechanism 40 further comprises a left stopping plate 44 and a right stopping plate 44 which are respectively arranged below the pressing mechanism 40, a pressing cylinder mounting plate 45 which is arranged at the front ends of the guide rod 43 and the second cylinder 41, a pressing cylinder 46 which is respectively arranged on the pressing cylinder mounting plate 45 at the left and the right, and a pressing plate 47 which is arranged on the pressing cylinder 46. Preferably, the two pressing cylinders 46 are distributed at an angle theta in the horizontal plane, and the two pressing plates 47 are also distributed at an angle theta in the horizontal plane, wherein theta is related to the cutting angle of the reinforcing layer required by the process. The left and right retaining plates 44 prevent the reinforcement layer from backing up when the telescopic carriage 12 is retracted.
When the reinforcing layer needs to be cut, the second air cylinder 41 is in a contraction state, and the material pressing air cylinder 46 moves downwards to press the reinforcing layer, so that the reinforcing layer is prevented from moving during cutting; when the bonding is needed, the pressing air cylinder 46 presses the reinforcing layer, the second air cylinder 41 extends to push the reinforcing layer stub bar forward, and an operator pulls the reinforcing layer to the forming drum 60 through the guide ring 32 of the front guide mechanism 30 to bond.
As shown in fig. 1 and 3, the cutting mechanism 50 is mounted at the front end of the telescopic carriage 12, and includes a driver 51 mounted at the front end of the telescopic carriage 12, a cutter 52 mounted on the driver, and a cutter heating device 53 mounted on the telescopic carriage. The left and right drivers 51 are distributed in an angle theta on the plane according to the cutting angles of the reinforcing layers required by the process, namely the cutting tracks of the left and right cutting knives 52 are in an angle theta, so that the reinforcing layers meeting the requirements can be cut. The cutter heating device 53 can heat the cutter 52, so that the cutter 52 can smoothly cut the reinforcing layer. When an operator pulls the reinforcing layer stub bar to the fixed position on the forming drum 60, the forming drum 60 rotates to attach and fixes the length of the reinforcing layer, then the driver drives the cutter 52 to cut the reinforcing layer, the forming drum 60 rotates to continue to attach, and the quality of the joint is manually checked after the attachment is finished. The actuator 51 may be any linear actuator, preferably, a rodless cylinder.
The operation principle and the concrete operation of the present invention will be described in detail below.
As shown in fig. 1 to 3, the present invention is installed on the feeding frame behind the forming drum 60 in a rotating manner, the angle of the sizing material conveying mechanism 10 is adjusted according to the specification of the forming drum 60, and the position distance between the outer side baffle 24 and the inner side baffle 25 of the rear guide mechanism 20 and the position distance between the two sets of guide rings 32 of the front guide mechanism 30 are respectively adjusted according to the process parameters of the reinforcing layer. After the reinforcing layer is guided out, the reinforcing layer enters the sizing material conveying mechanism 10, the reinforcing layer is guided and conveyed to the front end of the telescopic conveying frame 12 through the rear guide mechanism 20, at the moment, the pressing air cylinder 46 drives the press plate 47 to press the reinforcing layer, the first air cylinder 17 extends out, the telescopic conveying frame 12 is driven to move forwards to be close to the forming drum 60, the second air cylinder 41 extends out, the press plate 47 is driven to move forwards to push out a reinforcing layer material head, then the second air cylinder 41 and the pressing air cylinder 46 retract, an operator pulls the reinforcing layer material head to pass through the guide ring 32 of the front guide mechanism 30 to be attached and guide forwards and press the material head on the forming drum 60, the forming drum 60 is rotationally attached and fixes the length of the reinforcing layer, the pressing air cylinder 46 extends out after fixing the length, the press plate 47 is driven, the driver 51 drives the cutter 52 heated by the heating device 53 to cut, the first air cylinder 17 drives the telescopic conveying frame 12 to retract to the initial position after cutting, and (3) during fitting, the compression roller on the forming machine is used for assisting the joint, then the quality of the joint is manually checked, and if the joint is not abnormal, the equipment automatically carries out the next step of work.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The automatic reinforcing layer laminating device is characterized by comprising a sizing material conveying mechanism, a rear guide mechanism, a front guide mechanism, a material pressing mechanism and a cutting mechanism, wherein the rear guide mechanism is installed at one end of the sizing material conveying mechanism; the reinforced layer is guided to enter the sizing material conveying mechanism, the reinforced layer is guided to be corrected through the rear guide mechanism, the material pressing mechanism presses the reinforced layer and pushes the reinforced layer forwards, the reinforced layer penetrates through the front guide mechanism, and the cutting mechanism is used for cutting the reinforced layer.
2. The automatic reinforcing layer gluing device of claim 1, wherein the glue conveying mechanism comprises a bottom frame, a slide rail and a telescopic conveying frame arranged on the bottom frame, the telescopic conveying frame is driven by a first air cylinder arranged on the bottom frame and can move back and forth on the bottom frame through the slide rail to glue the reinforcing layers.
3. The apparatus for automatically bonding a reinforcing layer according to claim 2, wherein a set of buffers are installed at the front and rear positions of the bottom of the telescopic conveyor frame to reduce vibration during telescopic operation, and the bottom frame is rotatably installed to the supply frame behind the forming drum through a pedestal bearing and an angle adjusting device, wherein the angle of the glue conveying mechanism is adjusted by the angle adjusting device.
4. The automatic reinforcing layer laminating device of claim 2, wherein the back guide mechanism comprises a support, two sets of screws and a hand wheel, the support is mounted on the telescopic conveying frame, the screws are mounted on the support, the back guide mechanism further comprises a set of outer side baffle plates and a set of inner side baffle plates, one set of screws and the hand wheel control the outer side baffle plates to open and close, and the other set of screws and the hand wheel control the inner side baffle plates to open and close.
5. The automatic reinforcing layer bonding device of claim 2, wherein the front guide mechanism comprises an optical axis and two sets of guide rings, the front guide mechanism is installed at the front end of the telescopic conveying frame, the optical axis and the two sets of guide rings are rotatably installed at the front end of the telescopic conveying frame, and the distance and the position of each set of guide rings are adjustable and are respectively used for guiding two reinforcing layers before bonding.
6. The automatic reinforcing layer laminating device of claim 4, wherein the pressing mechanism comprises a second cylinder, linear bearings and guide rods, the second cylinder is mounted on a bracket of the rear guide mechanism, and a left group of linear bearings and a right group of linear bearings and guide rods are mounted on the bracket.
7. The automatic bonding device for the reinforcing layer according to claim 6, wherein the pressing mechanism further comprises a retaining plate, a pressing cylinder mounting plate, a pressing cylinder and a pressing plate; the left and right retaining plates are respectively arranged below the material pressing mechanism, the material pressing cylinder mounting plate is arranged at the front end of the guide rod and the front end of the second cylinder, the left and right material pressing cylinders are respectively arranged on the material pressing cylinder mounting plate, and the pressing plate is arranged on the material pressing cylinder.
8. The apparatus of claim 7, wherein the two pressing cylinders are disposed at an angle θ in the horizontal plane, the two pressing plates are disposed at an angle θ in the horizontal plane, and the left and right retaining plates prevent the reinforcement layer from retracting when the telescopic carriage is extended or retracted.
9. The automatic bonding device for the reinforcing layer according to claim 8, wherein when the reinforcing layer is required to be cut, the second cylinder is in a contracted state, and the swaging cylinder moves downwards to press the reinforcing layer so as to prevent the reinforcing layer from moving during cutting; when the reinforcing layer needs to be attached, the pressing cylinder presses the reinforcing layer, the second cylinder extends to push the stub bar of the reinforcing layer forwards, and the reinforcing layer is pulled to the forming drum through the front correcting mechanism to be attached.
10. The apparatus for automatically bonding a reinforcing layer according to claim 2, wherein the cutting mechanism is mounted at the front end of the telescopic carriage and comprises a driver mounted at the front end of the telescopic carriage, a cutter mounted on the driver, and a cutter heating device mounted on the telescopic carriage; the cutter heating device heats the cutter to cut the reinforcing layer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921170257.6U CN210911233U (en) | 2019-07-24 | 2019-07-24 | Automatic laminating device of enhancement layer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921170257.6U CN210911233U (en) | 2019-07-24 | 2019-07-24 | Automatic laminating device of enhancement layer |
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| Publication Number | Publication Date |
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| CN210911233U true CN210911233U (en) | 2020-07-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921170257.6U Active CN210911233U (en) | 2019-07-24 | 2019-07-24 | Automatic laminating device of enhancement layer |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110385872A (en) * | 2019-07-24 | 2019-10-29 | 厦门洪海机械有限公司 | Enhancement layer automatic joint device |
-
2019
- 2019-07-24 CN CN201921170257.6U patent/CN210911233U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110385872A (en) * | 2019-07-24 | 2019-10-29 | 厦门洪海机械有限公司 | Enhancement layer automatic joint device |
| CN110385872B (en) * | 2019-07-24 | 2021-12-10 | 厦门洪海机械有限公司 | Automatic laminating device of enhancement layer |
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