CN210911039U - A quick injection mold for plastics basin - Google Patents
A quick injection mold for plastics basin Download PDFInfo
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- CN210911039U CN210911039U CN201921642666.1U CN201921642666U CN210911039U CN 210911039 U CN210911039 U CN 210911039U CN 201921642666 U CN201921642666 U CN 201921642666U CN 210911039 U CN210911039 U CN 210911039U
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- 238000002347 injection Methods 0.000 title claims abstract description 18
- 239000007924 injection Substances 0.000 title claims abstract description 18
- 229920003023 plastic Polymers 0.000 title claims abstract description 15
- 239000004033 plastic Substances 0.000 title claims abstract description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 88
- 238000001816 cooling Methods 0.000 claims abstract description 67
- 238000005192 partition Methods 0.000 claims abstract description 24
- 238000003860 storage Methods 0.000 claims abstract description 17
- 239000003595 mist Substances 0.000 claims description 14
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 230000001105 regulatory effect Effects 0.000 claims 1
- 238000007789 sealing Methods 0.000 claims 1
- 238000009423 ventilation Methods 0.000 abstract description 13
- 239000000110 cooling liquid Substances 0.000 abstract description 5
- 239000000428 dust Substances 0.000 abstract description 2
- 238000004891 communication Methods 0.000 description 13
- 238000005507 spraying Methods 0.000 description 6
- 239000000243 solution Substances 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005266 casting Methods 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000003856 thermoforming Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
本实用新型公开了一种用于塑料盆的快速注塑模具,包括冷却箱,所述冷却箱上侧连通有水泵,其特征在于,所述冷却箱一侧转动连接有箱门,所述冷却箱内水平焊接固定有分隔板,所述分隔板与冷却箱内部上侧形成储水腔,所述冷却箱内水平设置有滤板,所述滤板与冷却箱内部下侧形成蓄水腔,所述滤板上侧放置有模具,所述冷却箱一侧焊接规定有气压箱,所述气压箱与冷却箱共同连通有通气管,所述冷却箱内侧对称开有滑槽,所述滑槽内滑动连接有调节机构,所述分隔板上开有多个过水孔。本实用新型通过设置过滤板,可防止模具上的灰尘在冷却工作时随着冷却液后续使用时对装置造成损坏,滤板的设置可增加装置的安全性。
The utility model discloses a rapid injection mold for a plastic basin, which comprises a cooling box, a water pump is communicated with the upper side of the cooling box, and is characterized in that a box door is rotatably connected to one side of the cooling box, and the cooling box A partition plate is welded and fixed inside horizontally, the partition plate and the upper side of the cooling box form a water storage cavity, a filter plate is horizontally arranged in the cooling box, and the filter plate and the inner lower side of the cooling box form a water storage cavity , a mold is placed on the upper side of the filter plate, an air pressure box is welded on one side of the cooling box, the air pressure box and the cooling box are connected with a ventilation pipe, and the inner side of the cooling box is symmetrically provided with a chute, and the sliding An adjustment mechanism is slidably connected in the groove, and a plurality of water passage holes are opened on the partition plate. The utility model can prevent the dust on the mold from causing damage to the device when the cooling liquid is used subsequently during the cooling operation by arranging the filter plate, and the arrangement of the filter plate can increase the safety of the device.
Description
技术领域technical field
本实用新型涉及注塑模具技术领域,尤其涉及一种用于塑料盆的快速注塑模具。The utility model relates to the technical field of injection moulds, in particular to a rapid injection mould for plastic basins.
背景技术Background technique
注塑模具是一种生产塑胶制品的工具;也是赋予塑胶制品完整结构和精确尺寸的工具,注塑成型是批量生产某些形状复杂部件时用到的一种加工方法。具体指将受热融化的材料由高压射入模腔,经冷却固化后,得到成形品,注塑模具依成型特性区分为热固性塑胶模具,生产中热塑性塑胶模具两种;依成型工艺区分为传塑模、吹塑模、铸塑模、热成型模、热压模(压塑模)、注射模等,其中热压模以溢料方式又可分为溢式、半溢式、不溢式三种。Injection mold is a tool for producing plastic products; it is also a tool for imparting complete structure and precise dimensions to plastic products. Injection molding is a processing method used in mass production of some complex shapes. Specifically, it refers to the injection of the heated and melted material into the mold cavity by high pressure, and after cooling and solidification, a molded product is obtained. , blow molds, casting molds, thermoforming molds, hot compression molds (compression molding molds), injection molds, etc. Among them, hot compression molds can be divided into three types: overflow type, semi-overflow type, and non-overflow type. .
现有的冷却机构无法对模具本体均匀冷却,使得介质在模具本体内由于模具各处温度不同而发生断层,直接影响了生产效率,而且冷却装置冷却液喷洒量以及喷洒方式无法调节,会导致适用性较差,无法,浪费资源,提高成本。The existing cooling mechanism cannot evenly cool the mold body, so that the medium in the mold body is fractured due to the different temperatures around the mold, which directly affects the production efficiency. Moreover, the cooling device cooling liquid spraying amount and spraying method cannot be adjusted, which will lead to application Poor performance, inability, waste of resources, and increased costs.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中存在冷却不均匀,无法根据模具当前的表面温度调节喷洒方式的缺点,而提出的一种用于塑料盆的快速注塑模具。The purpose of the utility model is to solve the disadvantage of uneven cooling in the prior art and the inability to adjust the spraying method according to the current surface temperature of the mold, and proposes a rapid injection mold for plastic basins.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions:
一种用于塑料盆的快速注塑模具,包括冷却箱,所述冷却箱上侧连通有水泵,所述冷却箱一侧转动连接有箱门,所述冷却箱内水平焊接固定有分隔板,所述分隔板与冷却箱内部上侧形成储水腔,所述冷却箱内水平设置有滤板,所述滤板与冷却箱内部下侧形成蓄水腔,所述滤板上侧放置有模具,所述冷却箱一侧焊接规定有气压箱,所述气压箱与冷却箱共同连通有通气管,所述冷却箱内侧对称开有滑槽,所述滑槽内滑动连接有调节机构,所述分隔板上开有多个过水孔,所述过水孔内设置有开启机构。A rapid injection mold for a plastic basin includes a cooling box, a water pump is connected to the upper side of the cooling box, a box door is rotatably connected to one side of the cooling box, and a partition plate is welded and fixed horizontally in the cooling box, The partition plate and the inner upper side of the cooling box form a water storage cavity, a filter plate is horizontally arranged in the cooling box, the filter plate and the inner lower side of the cooling box form a water storage cavity, and a water storage cavity is placed on the upper side of the filter plate. In the mold, a pressure box is welded on one side of the cooling box, and the pressure box and the cooling box are connected with a ventilation pipe. The partition plate is provided with a plurality of water passage holes, and an opening mechanism is arranged in the water passage holes.
优选地,所述调节机构包括滑动连接在滑槽内的调节杆,所述气压箱靠近冷却箱的一侧开有与滑槽连通的通槽,所述调节杆贯穿通槽将气压箱分为上下两个部分,所述调节杆上侧焊接固定有与过水孔对应的调节块,所述调节杆在气压箱内的一段下侧焊接固定有第一弹簧,所述第一弹簧与气压箱下侧内壁焊接,所述调节杆9上对称焊接固定有挡板10,所述挡板10与冷却箱1连通有通气管8的一侧内壁相抵。Preferably, the adjustment mechanism includes an adjustment rod slidably connected in the chute, a through groove communicated with the chute is opened on the side of the air pressure box close to the cooling box, and the adjustment rod penetrates through the through groove to divide the air pressure box into two parts. The upper and lower parts of the adjustment rod are welded and fixed with an adjustment block corresponding to the water passage hole, and a first spring is welded and fixed on the lower side of a section of the adjustment rod in the air pressure box. The first spring is connected to the air pressure box. The inner wall of the lower side is welded, and a
优选地,所述开启机构包括贯穿过水孔的T形杆,所述形杆下端焊接固定有卡板,所述卡板与分隔板下侧相抵,所述T形杆在分隔板上侧的一端焊接固定有第二弹簧,所述第二弹簧与分隔板上侧焊接,所述过水孔下端均焊接固定有连通管,所述连通管下端焊接固定且连通有环形筒,所述环形筒侧壁贯穿设有多个水雾孔。Preferably, the opening mechanism comprises a T-shaped rod penetrating through the water hole, a clip plate is welded and fixed at the lower end of the rod, the clip plate is in contact with the lower side of the partition plate, and the T-shaped rod is on the partition plate One end of the side is welded and fixed with a second spring, the second spring is welded with the upper side of the partition plate, the lower end of the water passage hole is welded and fixed with a communication pipe, and the lower end of the communication pipe is welded and fixed and communicated with an annular cylinder, so A plurality of water mist holes are provided through the side wall of the annular cylinder.
优选地,所述卡板的横截面半径大于过水孔的横截面半径,所述卡板的横截面半径小于连通管的横截面半径。Preferably, the cross-sectional radius of the card plate is larger than the cross-sectional radius of the water passage hole, and the cross-sectional radius of the card plate is smaller than the cross-sectional radius of the communication pipe.
优选地,所述冷却箱一侧开有凹孔,所述冷却箱相对的一侧开有对应的凹槽,所述滤板贯穿凹孔插入凹槽内,所述滤板与凹槽密封滑动连接。Preferably, a concave hole is formed on one side of the cooling box, a corresponding groove is formed on the opposite side of the cooling box, the filter plate is inserted into the groove through the concave hole, and the filter plate and the groove are sealed and slid connect.
优选地,所述通气管与冷却箱连通处与滑槽在滤板与分隔板之间,所述通气管与气压箱连通处在调节杆下端。Preferably, the communication between the ventilation pipe and the cooling box and the chute are between the filter plate and the partition plate, and the communication between the ventilation pipe and the air pressure box is at the lower end of the adjusting rod.
与现有技术相比,本实用新型的优点在于:Compared with the prior art, the advantages of the present utility model are:
1、通过设置过滤板,可防止模具上的灰尘在冷却工作时随着冷却液后续使用时对装置造成损坏,滤板的设置可增加装置的安全性。1. By setting the filter plate, the dust on the mold can be prevented from damaging the device when the cooling liquid is used later during the cooling operation. The setting of the filter plate can increase the safety of the device.
2、当调节块处于常态下时,环形筒可通过连通管将储水腔内的液体呈水柱状向下排出,冷却液对模具表面进行冷却时,由于温度过高冷却液气化通过通气管向上抬升调节杆,当调节块进入环形筒内时,由于环形筒内压力过大,使得环形筒侧壁上的水雾孔开始工作,将一部分水柱转化为水雾向下喷洒,随着调节块向上移动越多水雾产生越多,直至调节块完全进入后,环形筒将完全产生水雾,从而根据模具表面温度调节喷洒方式,冷却均匀且节省成本。2. When the adjusting block is in the normal state, the annular cylinder can discharge the liquid in the water storage cavity downward in the form of a water column through the connecting pipe. When the cooling liquid cools the surface of the mold, the cooling liquid vaporizes through the ventilation pipe due to the high temperature. Lift the adjustment rod upwards, when the adjustment block enters the annular cylinder, the water mist hole on the side wall of the annular cylinder starts to work due to the excessive pressure in the annular cylinder, and a part of the water column is converted into water mist and sprayed downward. The more you move upward, the more water mist will be generated, until the adjustment block is fully entered, the annular cylinder will completely generate water mist, so as to adjust the spraying method according to the surface temperature of the mold, the cooling is uniform and the cost is saved.
附图说明Description of drawings
图1为本实用新型提出的一种用于塑料盆的快速注塑模具的正面剖视图。FIG. 1 is a front cross-sectional view of a rapid injection mold for a plastic basin proposed by the present invention.
图2为图1中A部分放大图。FIG. 2 is an enlarged view of part A in FIG. 1 .
图中:1冷却箱、2分隔板、3储水腔、4滤板、5蓄水腔、6滑槽、7气压箱、8通气管、9调节杆、10挡板、11通槽、12通孔、13第一弹簧、14过水孔、15 T形杆、16第二弹簧、17卡板、18连通管、19环形筒、20调节块。In the picture: 1 cooling box, 2 partition plate, 3 water storage cavity, 4 filter plate, 5 water storage cavity, 6 chute, 7 air pressure box, 8 ventilation pipe, 9 adjustment rod, 10 baffle plate, 11 channel, 12 through holes, 13 first springs, 14 water holes, 15 T-shaped rods, 16 second springs, 17 card plates, 18 communication pipes, 19 annular cylinders, 20 adjustment blocks.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example.
参照图1-2,一种用于塑料盆的快速注塑模具,包括冷却箱1,冷却箱1上侧连通有水泵,冷却箱1一侧转动连接有箱门,冷却箱1内水平焊接固定有分隔板2,分隔板2与冷却箱1内部上侧形成储水腔3,冷却箱1内水平设置有滤板4,滤板4与冷却箱1内部下侧形成蓄水腔5,滤板4上侧放置有模具,冷却箱1一侧焊接规定有气压箱7,气压箱7与冷却箱1共同连通有通气管8,冷却箱1内侧对称开有滑槽6,滑槽6内滑动连接有调节机构,分隔板2上开有多个过水孔14,过水孔14内设置有开启机构。Referring to Figure 1-2, a rapid injection mold for a plastic basin includes a cooling box 1, a water pump is connected to the upper side of the cooling box 1, a box door is rotatably connected to one side of the cooling box 1, and a horizontally welded and fixed inside the cooling box 1 is provided. The
调节机构包括滑动连接在滑槽6内的调节杆9,气压箱7靠近冷却箱1的一侧开有与滑槽6连通的通槽11,调节杆9贯穿通槽11将气压箱7分为上下两个部分,调节杆9上侧焊接固定有与过水孔14对应的调节块20,调节杆9在气压箱7内的一段下侧焊接固定有第一弹簧13,第一弹簧13与气压箱7下侧内壁焊接,调节杆9上对称焊接固定有挡板10,挡板10与冷却箱1连通有通气管8的一侧内壁相抵,调节杆9在上下移动时,挡板10可将通槽10闭合,使得冷却箱1内的高温蒸汽无法从通槽11流入气压箱7上部分导致调节杆9无法向上运动。The adjustment mechanism includes an
开启机构包括贯穿过水孔14的T形杆15,T形杆15下端焊接固定有卡板17,卡板17与分隔板2下侧相抵,T形杆15在分隔板2上侧的一端焊接固定有第二弹簧16,第二弹簧16与分隔板2上侧焊接,过水孔14下端均焊接固定有连通管18,连通管18下端焊接固定且连通有环形筒19,环形筒19侧壁贯穿设有多个水雾孔。The opening mechanism includes a T-
卡板17的横截面半径大于过水孔14的横截面半径,卡板17的横截面半径小于连通管18的横截面半径,T形杆15上端横截面面积小于过水孔14的横截面面积,从而无法将过水孔14挡住,当卡板17与分隔板2下侧相抵时,水流无法从过水孔14流入连通管18,当卡板17与分隔板2下侧脱离接触时,水流可从过水孔14流入连通管18内。The cross-sectional radius of the
冷却箱1一侧开有凹孔,冷却箱相对的一侧开有对应的凹槽,滤板4贯穿凹孔插入凹槽内,滤板4与凹槽密封滑动连接,防止冷却箱1内的水流从滤板4与侧壁连接处溢出,且当需要对滤板4清洗时,向外取出滤板4。One side of the cooling box 1 is provided with a concave hole, and the opposite side of the cooling box is provided with a corresponding groove, the filter plate 4 is inserted into the groove through the concave hole, and the filter plate 4 is sealed and slidably connected with the groove to prevent the inside of the cooling box 1. The water flow overflows from the connection between the filter plate 4 and the side wall, and when the filter plate 4 needs to be cleaned, the filter plate 4 is taken out.
通气管8与冷却箱1连通处与滑槽6在滤板4与分隔板2之间,通气管8与气压箱7连通处在调节杆9下端,高温蒸汽通过通风管8流动至气压箱7内向上推动调节杆9,气压箱7在调节杆9上方的空气从通孔12流出,调节杆9在高温蒸汽的推动下向上运动,从而调节环形筒19的出水方式。The
本实用新型装置的初始状态下,调节杆9上的调节块20位于环形筒19整下方且不与环形筒19接触,打开箱门将模具放置在滤板4上,关闭箱门,打开水泵向储水腔3内供水,储水腔3内的水受到压力泵给予的压力,水向下推动T形杆15使得卡板17向下运动,T形杆15上端横截面面积小于过水孔14的横截面面积,从而无法将过水孔14挡住,压缩第二弹簧16,从而储水腔3与连通管18通过过水孔14连通,水流从连通管18内向环形筒19内流动,此时环形筒19向下处于水柱喷洒状态,水流对模具进行冷却,由于模具表面温度过高,水附着在模具表面吸热蒸发为气体带走热量,模具表面开始降温,高温蒸汽通过通风管8流动至气压箱7内向上推动调节杆9,气压箱7在调节杆9上方的空气从通孔12流出,调节杆9在高温蒸汽的推动下向上运动,调节杆9在上下移动时,挡板10可将通槽10闭合,使得冷却箱1内的高温蒸汽无法从通槽11流入气压箱7上部分导致调节杆9无法上下运动。In the initial state of the device of the present invention, the adjusting
调节杆9带动调节块20向上运动,调节块20开始向环形筒19内运动,在调节块20进入环形筒19后,环形筒19下端出口被阻塞一部分,使得环形筒19内压力增大,导致环形筒19侧壁上的水雾孔开始出水,并将水转化成水雾向外撒出,此时环形筒19的出水方式为一部分水柱加一部分水雾,调节块20完全进入环形筒19内,环形筒19下端出口被完全阻塞,使得环形筒19内压力增大,导致环形筒19侧壁上的全部水雾孔开始出水且环形筒19下端不再出水,将水全部转化成水雾向外撒出,此时环形筒19的出水方式为完全喷洒水雾状态,。The
此时模具表面温度较低,冷却箱内也不再产生蒸汽,水雾即可对模具进行良好的降温工作,从环形筒19内流出的水经过过滤板4的过滤作用后,进入蓄水腔5内,冷却工作完成后,停止水泵,卡板17在第二弹簧16的弹力作用下与分隔板2下侧相抵,从而水流停止流出,高温蒸汽冷却,调节杆9在第一弹簧13的作用下回到初始位置,打开阀门使得蓄水腔5内的液体流出。At this time, the surface temperature of the mold is low, and no steam is generated in the cooling box. The water mist can cool the mold well. The water flowing out from the
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Equivalent replacement or modification of the new technical solution and its utility model concept shall be included within the protection scope of the present utility model.
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| CN112060496A (en) * | 2020-08-14 | 2020-12-11 | 苏州市海铂橡塑五金制品有限公司 | Injection molding hot runner system with uniform injection molding |
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