CN210896780U - Stranded conductor device for cable manufacture - Google Patents
Stranded conductor device for cable manufacture Download PDFInfo
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- CN210896780U CN210896780U CN202020052753.8U CN202020052753U CN210896780U CN 210896780 U CN210896780 U CN 210896780U CN 202020052753 U CN202020052753 U CN 202020052753U CN 210896780 U CN210896780 U CN 210896780U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 239000004020 conductor Substances 0.000 title description 3
- 238000004804 winding Methods 0.000 claims abstract description 41
- 230000005540 biological transmission Effects 0.000 claims abstract description 9
- 238000005096 rolling process Methods 0.000 claims abstract description 4
- 230000005570 vertical transmission Effects 0.000 claims abstract description 4
- 230000000712 assembly Effects 0.000 claims description 3
- 238000000429 assembly Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 7
- 238000009434 installation Methods 0.000 abstract description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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Abstract
电缆生产用绞线装置,转盘的下方设有底座,转盘与底座滚动连接,防缠线盘上设有与线辊轴数目一样的穿线孔,防缠线盘背离转盘一侧设有绕线机构,绕线机构包括绕线架,绕线架上转动连接竖向的传动轴,传动轴的上端同轴固定连接有上端小的圆台状的支撑盘,支撑盘上同轴固定有穿辊轴,防缠线盘和绕线机构之间设有出线机构,出线机构包括出线架、设置在出线架上的导线组件。出线架能够防止绞线过程中减少电线的磨损,提高产品品质;绕线机构,能够将线盘直上直下的套在穿辊轴,方便线盘的安装和取下,提高生产效率。
Stranding device for cable production, the bottom of the turntable is provided with a base, the turntable is connected with the base in a rolling connection, the anti-winding disc is provided with the same number of threading holes as the number of roller shafts, and the side of the anti-winding disc away from the turntable is provided with a winding mechanism , the winding mechanism includes a bobbin, the bobbin is rotatably connected to a vertical transmission shaft, the upper end of the transmission shaft is coaxially connected with a small circular truncated support plate, and the support plate is coaxially fixed with a roller shaft, A wire outlet mechanism is arranged between the anti-winding reel and the winding mechanism, and the wire outlet mechanism includes a wire outlet frame and a wire assembly arranged on the wire outlet frame. The wire outlet frame can prevent the wire from being worn out during the twisting process and improve the quality of the product; the winding mechanism can put the wire reel straight up and down on the roller shaft, which is convenient for the installation and removal of the wire reel and improves the production efficiency.
Description
技术领域technical field
本实用新型涉及电缆生产技术领域,特别是电缆生产用绞线装置。The utility model relates to the technical field of cable production, in particular to a twisted wire device for cable production.
背景技术Background technique
电缆绞线设备是一种用于生产电线、电缆等由多股细线或多根细线互相缠绕形成一根线缆的装置,使多根单支导体扭成一股,达到线材的工艺要求。绞线机按照绞线方式一般可以分为单绞机、对绞机、高速绞线机、退扭机、笼式绞线机、框工绞线机、管式绞线机及盘式绞线机等。绞线机又名高速绞线机/束丝机/稔线机,广泛应用于各类软/硬导体线、铜线、漆包线、镀锡线、铜包钢、铜包铝等,及电子线的绞合。Cable stranding equipment is a device used to produce wires, cables, etc. by twisting multiple strands of thin wires or multiple thin wires to form a cable, so that multiple single conductors are twisted into one strand to meet the technological requirements of the wire. Stranding machines can generally be divided into single stranding machines, double stranding machines, high-speed stranding machines, back-twisting machines, cage stranding machines, frame stranding machines, tubular stranding machines and disc stranding machines according to the stranding method. machine etc. Stranding machine, also known as high-speed stranding machine/wiring machine/wire machine, is widely used in various soft/hard conductor wires, copper wires, enameled wires, tinned wires, copper-clad steel, copper-clad aluminum, etc., as well as electronic wires. of twisting.
先有的绞线设备的卷线完成的电缆线辊不易的安装和拆卸,以及在电缆绞线的过程中容易造成线缆线芯的磨损,影响电缆的品质。The cable rollers completed by the winding of the prior twisting equipment are not easy to install and disassemble, and the cable cores are easily worn during the cable twisting process, which affects the quality of the cables.
实用新型内容Utility model content
针对上述情况,为克服现有技术之缺陷,本实用新型之目的就是提供一种电缆生产用绞线装置,电缆线辊的安装拆卸方便,绞线电缆在绞线过程中的磨损,提高生产效率和电缆的品质。In view of the above-mentioned situation, in order to overcome the defects of the prior art, the purpose of this utility model is to provide a stranded wire device for cable production, which is convenient for installation and disassembly of the cable wire roller, reduces the wear and tear of the stranded cable during the stranded wire process, and improves the production efficiency. and cable quality.
其解决方案是,电缆生产用绞线装置,包括转盘、防缠线盘,转盘和防缠线盘之间通过支架连接,转盘和防缠线盘同轴线,所述转盘的下方设有底座,转盘与底座滚动连接,所述支架上转动连接有至少3个沿转盘轴线周向均布设置的线辊轴,所述防缠线盘上设有与线辊轴数目一样的穿线孔,防缠线盘背离转盘一侧设有绕线机构,所述绕线机构包括绕线架,绕线架上转动连接竖向的传动轴,传动轴的上端同轴固定连接有上端小的圆台状的支撑盘,支撑盘上同轴固定有穿辊轴,传动轴连接有驱动其转动的驱动机构,防缠线盘和绕线机构之间设有出线机构,所述出线机构包括出线架、设置在出线架上的导线组件,所述导线组件包括导线座、固定在导线左上的两个竖向的导轨、上下间隔设置的两个导线轮组件,导线轮组件包括导线轮、导线轮的两端均转动连接有滑块,同一导线轮上的滑块均上下滑动连接不同的导轨,同一导轨上滑动连接的两个滑块之间均设有拉簧,所述导线轮的中部设有弧形面,转盘连接有驱动其旋转驱动装置。The solution is that the twisting device for cable production includes a turntable, an anti-twisting reel, the turntable and the anti-twisting reel are connected by a bracket, the turntable and the anti-twisting reel are coaxial, and a base is provided below the turntable. , the turntable is connected with the base in a rolling manner, and at least three line rollers are rotatably connected to the support along the circumferential direction of the turntable axis. A winding mechanism is provided on the side of the disc away from the turntable. The winding mechanism includes a winding frame. The winding frame is rotatably connected to a vertical transmission shaft. The upper end of the transmission shaft is coaxially and fixedly connected with a small circular truncated support plate. , a roller shaft is coaxially fixed on the support plate, the drive shaft is connected with a drive mechanism that drives its rotation, and a wire outlet mechanism is arranged between the anti-winding disc and the winding mechanism. The wire assembly includes a wire seat, two vertical guide rails fixed on the upper left of the wire, and two wire wheel assemblies spaced up and down. The wire wheel assembly includes a wire wheel, and both ends of the wire wheel are rotatably connected. There are sliders, the sliders on the same wire wheel all slide up and down to connect with different guide rails, and there are tension springs between the two sliders on the same guide rail, the middle of the wire wheel is provided with an arc surface, and the turntable A rotary drive device is connected to drive it.
优选地,出线机构和绕线机构之间设有导向轮。Preferably, a guide wheel is provided between the wire outlet mechanism and the wire winding mechanism.
优选地,驱动机构包括安装在传动轴上的从动带轮,安装在绕线架上的驱动电机,驱动电机的输出轴上安装有主动带轮,主动带轮和从动带轮之间设有皮带。Preferably, the driving mechanism includes a driven pulley mounted on the transmission shaft, a drive motor mounted on the bobbin, a driving pulley is mounted on the output shaft of the driving motor, and a drive pulley is arranged between the driving pulley and the driven pulley There is a belt.
优选地,转盘和底座之间以及防缠线盘和底座之间均设有支持组件,支持组件包括支撑架,支撑架上间隔平行转动连接有两个滚轮,转盘或者防缠线盘的下部伸入到两滚轮之间的间隙便于两滚轮接触。Preferably, a support component is provided between the turntable and the base and between the anti-winding disc and the base. The support component includes a support frame, and two rollers are connected to the support frame in parallel rotation at intervals. The gap between the two rollers is convenient for the two rollers to contact.
优选地,旋转驱动机构包括缠绕电机,缠绕电机的输出轴与转盘同轴固定连接。Preferably, the rotary drive mechanism includes a winding motor, and the output shaft of the winding motor is fixedly connected to the turntable coaxially.
本实用新型的有益效果是:出线架能够防止绞线过程中减少电线的磨损,提高产品品质;绕线机构,能够将线盘直上直下的套在穿辊轴,方便线盘的安装和取下,提高生产效率。The beneficial effects of the utility model are as follows: the wire outlet frame can prevent the wire from being worn out during the twisting process, and improve the product quality; ,Increase productivity.
附图说明Description of drawings
图1为本实用新型结构示意图。Figure 1 is a schematic structural diagram of the utility model.
图2为本实用新型导线轮组件的示意图。FIG. 2 is a schematic diagram of the wire wheel assembly of the present invention.
具体实施方式Detailed ways
以下结合附图对本实用新型的具体实施方式作进一步详细说明。The specific embodiments of the present utility model will be further described in detail below with reference to the accompanying drawings.
由图1和图2给出,电缆生产用绞线装置,包括转盘1、防缠线盘2,转盘1和防缠线盘2之间通过支架3连接,转盘1和防缠线盘2同轴线,其特征在于,所述转盘1的下方设有底座4,转盘1与底座4滚动连接,所述支架3上转动连接有至少3个沿转盘1轴线周向均布设置的线辊轴5,所述防缠线盘2上设有与线辊轴5数目一样的穿线孔6,防缠线盘2背离转盘1一侧设有绕线机构,所述绕线机构包括绕线架7,绕线架7上转动连接竖向的传动轴8,传动轴8的上端同轴固定连接有上端小的圆台状的支撑盘9,支撑盘9上同轴固定有穿辊轴10,传动轴8连接有驱动其转动的驱动机构,防缠线盘2和绕线机构之间设有出线机构,所述出线机构包括出线架11、设置在出线架11上的导线组件,所述导线组件包括导线座12、固定在导线左上的两个竖向的导轨13、上下间隔设置的两个导线轮组件,导线轮组件包括导线轮14、导线轮14的两端均转动连接有滑块15,同一导线轮14上的滑块15均上下滑动连接不同的导轨13,同一导轨上滑动连接的两个滑块15之间均设有拉簧16,所述导线轮的中部设有弧形面,转盘1连接有驱动其旋转驱动装置。线辊轴5上用于装待缠绕的线辊,线辊轴5插入到待缠绕的线辊中间孔,待缠绕的线辊随着线辊轴5一起转动,待缠绕的电线穿过对应的穿线孔6进入到的两导线轮之间的间隙中,将线盘穿过穿辊轴10,穿线辊上端固定有锁紧盘,锁紧盘与穿线辊通过螺旋结构连接,可以对线盘进行挤压,使得线盘的底部与支撑盘9的弧形面紧密接触,绞合后的电线缠绕在的线盘上。旋转驱动机构带动转盘1、支架3以及防缠线盘2转动,与出线机构配合对电线进行绞合。出现机构的导线轮自转以及与导轨13上下滑动,可以较少电线的磨损,同时拉簧16能够将通过两导线轮之间的电线进行压紧。驱动机构带动驱动轴转动,进而带动支撑盘9和穿辊轴10进行转动,实现转盘1转动,将绞合后的电线缠绕到转盘1上。As shown in Figure 1 and Figure 2, the twisting device for cable production includes a turntable 1, an anti-twisting reel 2, and the turntable 1 and the anti-twisting reel 2 are connected by a bracket 3, and the turntable 1 and the anti-twisting reel 2 are the same as The axis is characterized in that a
所述出线机构和绕线机构之间设有导向轮17。绞合后的电线通过导线轮缠绕到转盘1上导向轮17对绞合后的电线进行导向和支撑。A guide wheel 17 is provided between the wire outlet mechanism and the wire winding mechanism. The twisted wires are wound onto the turntable 1 by the wire wheel, and the guide wheel 17 guides and supports the twisted wires.
所述驱动机构包括安装在传动轴8上的从动带轮18,安装在绕线架7上的驱动电机19,驱动电机19的输出轴上安装有主动带轮20,主动带轮20和从动带轮18之间设有皮带21。驱动电机19通过带轮机构带动传动轴8转动,进而实现带动支撑盘9的转动。The drive mechanism includes a driven
所述转盘1和底座4之间以及防缠线盘2和底座4之间均设有支持组件,支持组件包括支撑架,支撑架上间隔平行转动连接有两个滚轮,转盘1或者防缠线盘2的下部伸入到两滚轮之间的间隙便于两滚轮接触。支持组件对转盘1和防缠线盘2进行支撑,同时减少转盘1与防缠线盘2转动摩擦阻力。There are support components between the turntable 1 and the
所述旋转驱动机构包括缠绕电机22,缠绕电机22的输出轴与转盘1同轴固定连接。缠绕电机22带动转盘1、支架3以及防缠线盘2转动。The rotary drive mechanism includes a winding motor 22 , and the output shaft of the winding motor 22 is coaxially and fixedly connected to the turntable 1 . The winding motor 22 drives the turntable 1 , the bracket 3 and the anti-winding disc 2 to rotate.
本实用新型的有益效果是:出线架能够防止绞线过程中减少电线的磨损,提高产品品质;绕线机构,能够将线盘直上直下的套在穿辊轴,方便线盘的安装和取下,提高生产效率。The beneficial effects of the utility model are as follows: the wire outlet frame can prevent the wire from being worn out during the twisting process, and improve the product quality; ,Increase productivity.
以上所述的实施例并非对本实用新型的范围进行限定,在不脱离本实用新型设计构思的前提下,本领域所属技术人员对本实用新型的技术方案作出的各种变形和改进,均应纳入本实用新型的权利要求书确定的保护范围内。The above-mentioned embodiments are not intended to limit the scope of the present utility model. On the premise of not departing from the design concept of the present utility model, various modifications and improvements made by those skilled in the art to the technical solutions of the present utility model shall be incorporated into the present invention. within the scope of protection determined by the claims of the utility model.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020052753.8U CN210896780U (en) | 2020-01-10 | 2020-01-10 | Stranded conductor device for cable manufacture |
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| CN202020052753.8U CN210896780U (en) | 2020-01-10 | 2020-01-10 | Stranded conductor device for cable manufacture |
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| CN210896780U true CN210896780U (en) | 2020-06-30 |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112017827A (en) * | 2020-07-08 | 2020-12-01 | 大同新成新材料股份有限公司 | Wire twisting machine for preparing semiconductor graphite and wire twisting method thereof |
| CN112735690A (en) * | 2020-12-30 | 2021-04-30 | 江苏长峰电缆有限公司 | Twisted preparation system and preparation method of flexible cable battery cell |
| CN113104671A (en) * | 2021-04-13 | 2021-07-13 | 杨有仪 | Automatic processing system for manufacturing flame-retardant fireproof electric wires and cables |
| CN113823461A (en) * | 2021-09-23 | 2021-12-21 | 重庆瑞普电气实业股份有限公司 | Cable cabling device |
| CN114551007A (en) * | 2022-03-16 | 2022-05-27 | 江苏全兴电缆有限公司 | Automatic stranded conductor device of insulated wire |
| CN118280661A (en) * | 2024-05-11 | 2024-07-02 | 金湖博通科技有限公司 | A cable stranding structure and method for cable production |
| CN118299121A (en) * | 2024-03-27 | 2024-07-05 | 无锡市恒汇电缆有限公司 | Manufacturing method and equipment of cable for high-temperature-resistant corrosion-resistant energy storage system |
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2020
- 2020-01-10 CN CN202020052753.8U patent/CN210896780U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112017827A (en) * | 2020-07-08 | 2020-12-01 | 大同新成新材料股份有限公司 | Wire twisting machine for preparing semiconductor graphite and wire twisting method thereof |
| CN112735690A (en) * | 2020-12-30 | 2021-04-30 | 江苏长峰电缆有限公司 | Twisted preparation system and preparation method of flexible cable battery cell |
| CN113104671A (en) * | 2021-04-13 | 2021-07-13 | 杨有仪 | Automatic processing system for manufacturing flame-retardant fireproof electric wires and cables |
| CN113823461A (en) * | 2021-09-23 | 2021-12-21 | 重庆瑞普电气实业股份有限公司 | Cable cabling device |
| CN113823461B (en) * | 2021-09-23 | 2023-10-27 | 重庆瑞普电气实业股份有限公司 | A cable forming device |
| CN114551007A (en) * | 2022-03-16 | 2022-05-27 | 江苏全兴电缆有限公司 | Automatic stranded conductor device of insulated wire |
| CN118299121A (en) * | 2024-03-27 | 2024-07-05 | 无锡市恒汇电缆有限公司 | Manufacturing method and equipment of cable for high-temperature-resistant corrosion-resistant energy storage system |
| CN118280661A (en) * | 2024-05-11 | 2024-07-02 | 金湖博通科技有限公司 | A cable stranding structure and method for cable production |
| CN118280661B (en) * | 2024-05-11 | 2024-11-15 | 国网黑龙江省电力有限公司电力科学研究院 | A cable stranding structure and method for cable production |
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