CN210893848U - cutting tooling - Google Patents
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- CN210893848U CN210893848U CN201921282580.2U CN201921282580U CN210893848U CN 210893848 U CN210893848 U CN 210893848U CN 201921282580 U CN201921282580 U CN 201921282580U CN 210893848 U CN210893848 U CN 210893848U
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Abstract
本实用新型提供了一种裁切工装,用于剥离强度试验样品的定位,包括夹持模块,所述夹持模块包括开设有若干相互平行的刀槽的上模具、开设有容置试验样品的定位槽的下模具、连接所述上模具和下模具的连接组件,所述连接组件具有使所述上模具可转动开合固定于所述下模具上的转动机构、用以调节所述上模具和下模具的垂直间距的调节机构,上述技术方案通过上模具和下模具之间的连接组件的配合作用,一方面使得试验样品牢固稳定地夹持于上模具和下模具之间,便于切割,另一方面使得所述上模具和下模具的垂直间距可调,适用多规格的试验样品。
The utility model provides a cutting tool, which is used for the positioning of peeling strength test samples, and comprises a clamping module, wherein the clamping module comprises an upper die provided with a plurality of mutually parallel knife grooves, and a cutting tool provided with accommodating test samples. The lower mold of the positioning groove, and the connecting assembly connecting the upper mold and the lower mold, the connecting assembly has a rotating mechanism that enables the upper mold to be rotatably opened and closed on the lower mold, and is used to adjust the upper mold. The adjustment mechanism of the vertical distance between the upper and lower molds, the above-mentioned technical scheme makes the test sample firmly and stably clamped between the upper mold and the lower mold through the cooperation of the connecting components between the upper mold and the lower mold, which is convenient for cutting, On the other hand, the vertical distance between the upper mold and the lower mold can be adjusted, which is suitable for test samples of multiple specifications.
Description
技术领域technical field
本实用新型涉及太阳能电池技术领域,尤其涉及一种用于剥离强度试验样品的定位的裁切工装。The utility model relates to the technical field of solar cells, in particular to a cutting tool used for positioning a peel strength test sample.
背景技术Background technique
目前许多材料需要做剥离强度试验,来确定在规定的剥离条件下,使粘接件的两个被粘物分离时单位宽度所需的最大载荷。其中,光伏行业材料中背板与胶膜、胶膜与玻璃等的剥离强度试验是评价背板和胶膜质量的重要性能指标,在进行剥离强度试验前,需要裁切出准确尺寸的检测条。At present, many materials need to do peel strength test to determine the maximum load per unit width required to separate the two adherends of the bonded part under the specified peeling conditions. Among them, the peel strength test of the back sheet and the adhesive film, the adhesive film and the glass in the photovoltaic industry materials is an important performance indicator to evaluate the quality of the back sheet and the adhesive film. Before the peel strength test, it is necessary to cut out the accurate size detection strip .
在中国专利202661306U中,通过合页连接的金属板及塑料底板夹持加工样品,沿金属板上的平行划槽划出用于剥离强度试验的长条。In the Chinese patent 202661306U, the processed sample is clamped by a metal plate and a plastic bottom plate connected by hinges, and a long strip for peel strength test is drawn along the parallel grooves on the metal plate.
然而,加工样品的高度不一,通过合页连接不能调节高度,从而无法使得自下而上的塑料底板、加工样品、金属板相互贴合定位,甚至会压坏加工样品。However, the heights of the processed samples are different, and the height cannot be adjusted through the hinge connection, so that the bottom-up plastic bottom plate, the processed samples, and the metal plates cannot be positioned together with each other, and even the processed samples will be crushed.
实用新型内容Utility model content
为了解决上述技术问题,本实用新型提出了一种用于剥离强度试验样品的定位的裁切工装。In order to solve the above technical problems, the utility model proposes a cutting tool for positioning the peel strength test sample.
为了实现上述目的,本实用新型提供的技术方案如下:一种裁切工装,用于剥离强度试验样品的定位,所述裁切工装包括夹持模块,所述夹持模块包括:In order to achieve the above purpose, the technical solution provided by the present utility model is as follows: a cutting tool for positioning the peel strength test sample, the cutting tool includes a clamping module, and the clamping module includes:
上模具,开设有若干相互平行的刀槽;The upper mold is provided with a number of parallel knife grooves;
下模具,开设有容置试验样品的定位槽;The lower mold is provided with a positioning groove for accommodating the test sample;
连接组件,连接所述上模具和下模具,并具有使所述上模具可转动开合固定于所述下模具上的转动机构、用以调节所述上模具和下模具的垂直间距的调节机构。The connecting assembly connects the upper mold and the lower mold, and has a rotating mechanism for the upper mold to be rotatably opened and closed on the lower mold, and an adjustment mechanism for adjusting the vertical distance between the upper mold and the lower mold. .
作为本实用新型的进一步改进,所述调节机构包括固定于所述下模具上的伸缩架、开设于所述伸缩架上的轴孔,所述转动机构包括穿接于所述轴孔的转轴,所述转轴与所述上模具固定连接。As a further improvement of the present invention, the adjusting mechanism includes a telescopic frame fixed on the lower mold, a shaft hole opened on the telescopic frame, and the rotating mechanism includes a rotating shaft passing through the shaft hole, The rotating shaft is fixedly connected with the upper mold.
作为本实用新型的进一步改进,所述调节机构还包括嵌设于所述下模具内用以驱动所述伸缩架移动的第一微型气缸,所述裁切工装还包括与所述第一微型气缸电性连接的控制模块。As a further improvement of the present invention, the adjustment mechanism further includes a first micro-cylinder embedded in the lower mold to drive the telescopic frame to move, and the cutting tool further includes a connection with the first micro-cylinder Electrically connected control module.
作为本实用新型的进一步改进,所述定位槽的底面还设有用以感测试验样品高度的第一传感器,所述第一传感器与所述控制模块电性连接。As a further improvement of the present invention, the bottom surface of the positioning groove is further provided with a first sensor for sensing the height of the test sample, and the first sensor is electrically connected to the control module.
作为本实用新型的进一步改进,所述转动机构还包括固定于所述上模具上用以驱动所述转轴转动的电机,所述裁切工装还包括与所述电机电性连接的控制模块。As a further improvement of the present invention, the rotating mechanism further includes a motor fixed on the upper die to drive the rotation shaft to rotate, and the cutting tool further includes a control module electrically connected to the motor.
作为本实用新型的进一步改进,所述裁切工装还包括设于所述定位槽中的定位模块,所述定位模块包括至少两个定位机构,所述定位机构具有可移动的夹紧块以对试验样品的侧面压紧或松开。As a further improvement of the present invention, the cutting tool further includes a positioning module arranged in the positioning groove, the positioning module includes at least two positioning mechanisms, and the positioning mechanism has a movable clamping block to The sides of the test sample are compressed or loosened.
作为本实用新型的进一步改进,所述定位机构还包括第二微型气缸,所述裁切工装包括与所述第二微型气缸电性连接的控制模块,所述第二微型气缸具有固定于所述下模具外侧壁上的第二缸体,所述定位槽的内侧壁开设有连通外界且平行于所述第二缸体轴向的通道,所述第二微型气缸还具有第二活塞杆,且所述第二活塞杆的一端穿过所述通道连接于所述第二缸体,另一端连接于所述夹紧块以带动所述夹紧块移动。As a further improvement of the present invention, the positioning mechanism further includes a second micro-cylinder, the cutting tool includes a control module electrically connected to the second micro-cylinder, and the second micro-cylinder has a The second cylinder on the outer sidewall of the lower mold, the inner sidewall of the positioning groove is provided with a channel that communicates with the outside world and is parallel to the axial direction of the second cylinder, the second micro cylinder also has a second piston rod, and One end of the second piston rod is connected to the second cylinder through the passage, and the other end is connected to the clamping block to drive the clamping block to move.
作为本实用新型的进一步改进,所述定位模块还包括设于所述夹紧块上以感应所述夹紧块与试验样品之间距离的第二传感器,所述第二传感器与所述控制模块电性连接;所述夹紧块靠近试验样品的一侧具有缓冲垫。As a further improvement of the present invention, the positioning module further includes a second sensor disposed on the clamping block to sense the distance between the clamping block and the test sample, the second sensor and the control module Electrical connection; the side of the clamping block close to the test sample has a buffer pad.
作为本实用新型的进一步改进,任一相邻所述刀槽之间的间距为10mm;所述刀槽的横截面呈倒梯形且所述刀槽的上侧宽度为1mm,下侧宽度为0.5mm。As a further improvement of the present invention, the distance between any adjacent sipes is 10mm; the cross-section of the sipes is an inverted trapezoid, and the width of the upper side of the sipe is 1mm, and the width of the lower side is 0.5 mm mm.
作为本实用新型的进一步改进,所述定位槽的底面开设有与所述刀槽一一对应的划槽,每一所述划槽深度为5mm~10mm;所述定位槽的底面还具有至少两个设于相邻两个划槽之间的真空吸槽。As a further improvement of the present invention, the bottom surface of the positioning groove is provided with a one-to-one scribed groove corresponding to the knife groove, and the depth of each of the scribed grooves is 5 mm to 10 mm; the bottom surface of the positioning groove also has at least two A vacuum suction groove is set between two adjacent scribe grooves.
本实用新型的有益效果是:本实用新型的裁切工装,通过上模具和下模具之间的连接组件的配合作用,一方面使得试验样品牢固稳定地夹持于上模具和下模具之间,便于切割,另一方面使得所述上模具和下模具的垂直间距可调,适用多规格的试验样品。The beneficial effects of the present utility model are: the cutting tool of the present utility model, through the cooperation of the connecting components between the upper die and the lower die, on the one hand, makes the test sample firmly and stably clamped between the upper die and the lower die, It is convenient for cutting, and on the other hand, the vertical distance between the upper mold and the lower mold can be adjusted, which is suitable for test samples of multiple specifications.
附图说明Description of drawings
此处所说明的附图用来提供对本申请的进一步理解,构成本申请的一部分,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。在附图中:The drawings described herein are used to provide further understanding of the present application and constitute a part of the present application. The schematic embodiments and descriptions of the present application are used to explain the present application and do not constitute an improper limitation of the present application. In the attached image:
图1为本实用新型的裁切工装的示意图;Fig. 1 is the schematic diagram of the cutting tool of the present utility model;
图2为图1中A处放大结构示意图;Fig. 2 is a schematic view of enlarged structure at A place in Fig. 1;
图3为图1中B处放大结构示意图;Fig. 3 is the enlarged structural schematic diagram at B in Fig. 1;
图4为本实用新型中上模具闭合于所述下模具时的后视图;Fig. 4 is the rear view of the utility model when the upper mold is closed on the lower mold;
图5为本实用新型中上模具的俯视图;Fig. 5 is the top view of the upper mold in the utility model;
图6为图4中沿A-A’线的横截面图;Figure 6 is a cross-sectional view along the line A-A' in Figure 4;
其中,100——裁切工装,1——上模具,11——刀槽,2——下模具,21——定位槽,22——划槽,23——真空吸槽,24——第一传感器,3——连接组件,31——调节机构,311——伸缩架,312——第一微型气缸,3121——第一缸体,3122——第一活塞杆,313——轴孔,32——转动机构,321——转轴,4——定位机构,41——夹紧块,42——第二微型气缸,421——第二缸体,422——第二活塞杆,43——第二传感器,44——缓冲垫。Among them, 100——cutting tool, 1——upper die, 11——knife groove, 2——lower die, 21——positioning groove, 22——slotting groove, 23——vacuum suction groove, 24——the first One sensor, 3—connection assembly, 31—adjustment mechanism, 311—telescopic frame, 312—first micro cylinder, 3121—first cylinder block, 3122—first piston rod, 313—shaft hole , 32 - rotating mechanism, 321 - rotating shaft, 4 - positioning mechanism, 41 - clamping block, 42 - second micro cylinder, 421 - second cylinder block, 422 - second piston rod, 43 - second sensor, 44 - cushion.
具体实施方式Detailed ways
为使本申请的目的、技术方案和优点更加清楚,下面将结合本申请具体实施例及相应的附图对本申请技术方案进行清楚、完整地描述。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the objectives, technical solutions and advantages of the present application clearer, the technical solutions of the present application will be clearly and completely described below with reference to the specific embodiments of the present application and the corresponding drawings. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.
如图1至图6所示为本实用新型的一种裁切工装100,所述裁切工装100包括用以夹持试验样品的夹持模块、用以固定试验样品位置的定位模块、与所述夹持模块和定位模块均电性连接的控制模块,能够实现剥离强度试验样品的定位。As shown in FIGS. 1 to 6 , a
在本使用新型具体实施方式中,所述裁切装置适用于但不限于EVA与背板间的剥离强度试验、EVA与玻璃间的剥离强度试验中,EVA化学名称为乙烯/醋酸乙烯共聚物,在组件封装时起将各原材料粘接和定位的作用。In the specific embodiment of the new use model, the cutting device is suitable for but not limited to the peel strength test between EVA and the back sheet, the peel strength test between EVA and glass, the chemical name of EVA is ethylene/vinyl acetate copolymer, It plays the role of bonding and positioning each raw material when the component is packaged.
其中,所述夹持模块包括上模具1、下模具2、连接所述上模具1和下模具2的连接组件3,如图2和图4所示,所述连接组件3具有配合设置的调节机构31和转动机构32,能够使所述上模具1可转动开合固定于所述下模具2上,且能够调节所述上模具1和下模具2的垂直间距。The clamping module includes an
其中,所述调节机构31包括固定于所述下模具2上的伸缩架311,使得所述上模具1和所述下模具2的垂直间距可调,所述调节机构31还包括开设于所述伸缩架311上的轴孔313,所述转动机构32包括穿接于所述轴孔313的转轴321,所述转轴321与所述上模具1固定连接,使得所述上模具1可转动开合于所述下模具2,从而在所述上模具1与所述下模具2闭合时夹持试验样品。The
进一步的,所述调节机构31还包括嵌设于所述下模具2内用以驱动所述伸缩架311移动的第一微型气缸312,所述控制模块与所述第一微型气缸312电性连接,以控制所述第一微型气缸312的启停从而控制所述伸缩架311移动。Further, the
具体的,如图3所示,所述第一微型气缸312包括嵌设于所述下模具2内的第一缸体3121、连接于所述第一缸体3121上的第一活塞杆3122,所述第一活塞杆3122远离所述第一缸体3121的一侧连接于所述伸缩架311,通过第一活塞杆3122的移动带动所述伸缩架311移动,从而能够自动调节所述上模具1和下模具2的垂直间距,避免试验样品被压坏或者自身发生位移的情况。Specifically, as shown in FIG. 3 , the first
如图1所示,所述定位槽21的底面还设有用以感测试验样品高度的第一传感器24,所述第一传感器24与所述控制模块电性连接,当所述第一传感器24感测到放置的试验样品的高度后,发出信号至所述控制模块,从而控制所述第一微型气缸312的第一活塞杆3122带动所述伸缩架311移动,调节所述上模具1和下模具2的垂直间距,使得上模具1与下模具2完全夹持试验样品。As shown in FIG. 1 , the bottom surface of the
所述转动机构32还包括固定于所述上模具1上用以驱动所述转轴321转动的电机,所述控制模块与所述电机电性连接,以控制所述上模具1自动转动开合于所述下模具2。The
在本实用新型具体实施方式中,所述上模具1开设有若干相互平行的刀槽11,具体的,任一相邻所述刀槽11之间的间距为10mm,使得切割试验样品得到的检测条宽度统一。In the specific embodiment of the present invention, the
优选的,如图5和图6所示,所述刀槽11的横截面呈倒梯形且所述刀槽11的上侧宽度为1mm,下侧宽度为0.5mm,在切割时起到导引作用,从而切割得到的检测条尺寸更精准。Preferably, as shown in FIG. 5 and FIG. 6 , the cross section of the
所述下模具2开设有容置试验样品的定位槽21,所述定位槽21的底面开设有与所述刀槽11一一对应的划槽22,每一所述划槽22深度为5mm~10mm,保证裁切时能够将试验样品划透。The
进一步的,所述定位槽21的底面还具有至少两个设于相邻两个划槽22之间的真空吸槽23,用于吸附试验样品使其不易松动,所述控制模块与所述真空吸槽23电性连接,以在需要吸附试验样品时对其进行吸附。Further, the bottom surface of the
如图1和图3所示,所述定位模块设于所述定位槽21中,包括至少两个定位机构4,所述定位机构4具有可移动的夹紧块41以对试验样品的侧面压紧或松开,从而实现对试验样品的定位牢固稳定,更便于切割。As shown in FIG. 1 and FIG. 3 , the positioning module is set in the
优选的,如图3所示,所述夹紧块41靠近试验样品的一侧具有缓冲垫44,防止在夹紧定位过程中损坏试验样品,保证剥离强度试验结果的准确性。Preferably, as shown in FIG. 3 , the side of the clamping
在本实用新型具体实施方式中,如图3所示,所述定位机构4还包括第二微型气缸42,所述控制模块与所述第二微型气缸42电性连接,以控制所述夹紧块41移动来压紧或松开试验样品,这里,在所述微型气缸的选型上,可选用缸径在30mm~60mm范围,行程对应在140mm~160mm范围,从而适用于多种尺寸的试验样品。In a specific embodiment of the present invention, as shown in FIG. 3 , the positioning mechanism 4 further includes a second
具体的,所述第二微型气缸42具有固定于所述下模具2外侧壁上的第二缸体421,所述定位槽21的内侧壁开设有连通外界且平行于所述第二缸体421轴向的通道,所述第二微型气缸42还具有第二活塞杆422,且所述第二活塞杆422的一端穿过所述通道连接于所述第二缸体421,另一端连接于所述夹紧块41,通过所述第二活塞杆422的移动带动所述夹紧块41移动,从而实现所述夹紧块41对试验样品的夹紧或放松。Specifically, the second
如图3所示,所述定位模块还包括设于所述夹紧块41上以感应所述夹紧块41与试验样品之间距离的第二传感器43,所述第二传感器43与所述控制模块电性连接,当所述夹紧块41在所述第二微型气缸42的第二活塞杆422带动下朝试验样品移动至与其正好贴合时,所述第一传感器24发出信号至所述控制模块,从而控制所述第二微型气缸42的第二活塞杆422停止移动以保持夹紧试验样品的状态,使得试验样品完成定位。As shown in FIG. 3 , the positioning module further includes a
具体的,当对裁切的试验样品进行定位时,所述上模具1转动打开使得试验样品放至所述定位槽21中,所述第二微型气缸42带动所述夹紧块41对试验样品进行定位,所述真空吸槽23对试验样品进行吸附,而后所述第一微型气缸312带动伸缩架311调节所述上模具1和下模具2的垂直间距,上模具1转动关闭使得试验样品被夹持固定,操作者可用美工刀或其他裁切刀具沿所述刀槽11划割以实现试验样品的裁切。Specifically, when positioning the cut test sample, the
通过所述控制模块与所述夹持模块、定位模块之间的控制配合,使得试验样品的定位与夹持操作更简单且更精准,从而便于更准确的切割。Through the control cooperation between the control module, the clamping module and the positioning module, the positioning and clamping operations of the test sample are simpler and more accurate, thereby facilitating more accurate cutting.
综上所述,本实用新型的裁切工装100,通过所述夹持模块、定位模块、控制模块之间的相互配合,一方面使得试验样品牢固稳定地夹持于上模具1和下模具2之间,便于切割,另一方面使得所述上模具1和下模具2的垂直间距可调,适用多规格的试验样品。To sum up, the
以上所述的仅是本实用新型的优选实施方式,应当指出,对于本领域的普通技术人员来说,在不脱离本实用新型创造构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。The above are only the preferred embodiments of the present utility model. It should be pointed out that for those of ordinary skill in the art, without departing from the inventive concept of the present utility model, several modifications and improvements can be made. It belongs to the protection scope of the present invention.
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