CN210889242U - Fracturing pump power-driven system - Google Patents
Fracturing pump power-driven system Download PDFInfo
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- CN210889242U CN210889242U CN201921577886.0U CN201921577886U CN210889242U CN 210889242 U CN210889242 U CN 210889242U CN 201921577886 U CN201921577886 U CN 201921577886U CN 210889242 U CN210889242 U CN 210889242U
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Abstract
The utility model discloses a fracturing pump power-driven system, the fracturing pump power-driven system adopts turbine engine drive, and the turbine engine can use 100% natural gas as fuel to replace diesel oil consumption in diesel engine drive, thereby reducing fuel cost of customers; the turbine engine has the advantages of small volume and light weight, and the volume, the weight and the like of the power driving system of the fracturing pump are greatly reduced; the turbine engine is directly connected with the input end of the reduction gearbox of the fracturing pump, so that a transmission device between the fracturing pump and the turbine engine can be simplified, namely a transmission shaft or a coupling is omitted, and the overall length of a power driving system of the fracturing pump is greatly shortened; in the technical scheme, the power source is a turbine engine, the transmission device is a reduction gearbox attached to the fracturing pump, and the executing element is the fracturing pump, so that the fracturing pump is simple in structure and convenient to maintain.
Description
Technical Field
The utility model relates to an oil field operation technical field, concretely relates to fracturing pump power-driven system.
Background
On the fracturing operation site of the global oil and gas field, the driving modes of the fracturing equipment mainly comprise two modes:
the first driving mode is diesel engine driving, and the specific scheme is that the diesel engine is connected with a gearbox and drives a fracturing plunger pump to work through a transmission shaft. That is, the power source is a diesel engine, the transmission is a gearbox and a driveshaft, and the actuator is a frac plunger pump.
This configuration mode has the following disadvantages:
(1) large volume and heavy weight: the diesel engine drives the gearbox to drive the fracturing plunger pump through the transmission shaft, and the fracturing plunger pump is large in size, heavy in weight, limited in transportation and low in power density.
(2) And is not environment-friendly: in the well site operation process of the fracturing equipment driven by the diesel engine, engine exhaust pollution and noise pollution can be generated, the noise exceeds 105dBA, and the normal life of surrounding residents is seriously influenced.
(3) Uneconomic: the fracturing equipment driven by the diesel engine has the advantages of higher initial purchase cost, high unit power fuel consumption cost during the operation of the equipment and high daily maintenance cost of the engine and the gearbox.
The second driving mode is electrically driven fracturing, and the specific scheme is that a motor is connected with a transmission shaft or a coupling to drive a fracturing plunger pump to work. That is, the power source is an electric motor, the transmission is a drive shaft or coupling, and the actuator is a frac plunger pump.
Electrically driven fracturing by itself, while having many advantages, the powering of a fracturing well site is a prerequisite for electrically driven fracturing practices. Typically, the problem of powering a fracturing well site is not well solved. Or the power grid capacity of a well site is too small, and the whole fracturing unit is not driven; or the well site has no grid at all. Common electrically driven fracturing sites typically use generators to generate electricity, the most economical fuel for electricity generation is natural gas, but the use of natural gas requires the user to rent or purchase gas-fired power generating units. For a fractured well site without a power grid, the power of the gas-fired power generator set needs to reach at least 30MW, which is a significant investment for customers to purchase such a high-power gas-fired power generator set. More importantly, in the actual construction process, because the gas generator set is stopped due to faults, the whole electrically-driven fracturing unit can be paralyzed, the operation quality is seriously influenced, and even operation accidents can be caused.
Therefore, a power driving system of fracturing equipment with small volume, low investment cost and simpler structure is needed.
SUMMERY OF THE UTILITY MODEL
The utility model aims at overcoming the defects of the prior art and providing a power driving system of a fracturing pump, wherein the power driving system of the fracturing pump is driven by a turbine engine, and the turbine engine can use 100% of natural gas as fuel to replace diesel oil consumption in the driving of a diesel engine, thereby reducing the fuel cost of customers; the turbine engine has the advantages of small volume and light weight, and the volume, the weight and the like of the power driving system of the fracturing pump are greatly reduced; the turbine engine is directly connected with the input end of the reduction gearbox of the fracturing pump, so that a transmission device between the fracturing pump and the turbine engine can be simplified, namely a transmission shaft or a coupling is omitted, and the overall length of a power driving system of the fracturing pump is greatly shortened; in the technical scheme, the power source is a turbine engine, the transmission device is a reduction gearbox attached to the fracturing pump, and the executing element is the fracturing pump, so that the fracturing pump is simple in structure and convenient to maintain.
The purpose of the utility model is achieved through the following technical measures: the utility model provides a fracturing pump power-driven system, includes turbine engine, exhaust system and fracturing pump, and exhaust system is connected to turbine engine's one end, and the fracturing pump is connected to turbine engine's the other end, and the fracturing pump is the fracturing pump of self area reducing gear box, and turbine engine is direct to be connected with fracturing pump upper reduction box input.
Furthermore, the input rotating speed of the reduction gearbox of the fracturing pump is matched with the output rotating speed of the turbine engine, and the input torque of the reduction gearbox of the fracturing pump is matched with the output torque of the turbine engine.
Further, the fracturing pump, the turbine engine and the exhaust system are arranged in a straight line along the direction of power transmission.
Further, the exhaust system comprises an exhaust pipe and an exhaust silencer, wherein one end of the exhaust pipe is connected with the exhaust silencer, and the other end of the exhaust pipe is connected with an exhaust port of the turbine engine.
Further, the fracturing pump, the turbine engine, the exhaust pipe and the exhaust muffler are arranged in a straight line along the direction of power transmission.
Compared with the prior art, the beneficial effects of the utility model are that: 1. the power driving system of the fracturing pump is driven by a turbine engine, and the turbine engine can take 100% of natural gas as fuel to replace diesel oil consumption in diesel engine driving, so that the fuel cost of customers is reduced. 2. The turbine engine has the advantages of small volume and light weight, and the volume, the weight and the like of the power driving system of the fracturing pump are greatly reduced. 3. The turbine engine is directly connected with the input end of the reduction gearbox of the fracturing pump, the input rotating speed of the reduction gearbox of the fracturing pump is matched with the output rotating speed of the turbine engine, and the input torque of the reduction gearbox of the fracturing pump is matched with the output torque of the turbine engine, so that a transmission device between the fracturing pump and the turbine engine can be simplified, namely a transmission shaft or a coupling is omitted, and the overall length of a power driving system of the fracturing pump is greatly shortened. 4. In the technical scheme, the power source is a turbine engine, the transmission device is a reduction gearbox attached to the fracturing pump, and the executing element is the fracturing pump, so that the fracturing pump is simple in structure and convenient to maintain. 5. The fracturing pump, the turbine engine and the exhaust system are arranged on the same straight line along the power transmission direction, so that the high-efficiency transmission performance of the equipment is ensured.
The present invention will be described in detail with reference to the accompanying drawings and specific embodiments.
Drawings
Fig. 1 is a schematic structural diagram of the power driving system of the fracturing pump.
The system comprises a turbine engine 1, a reduction gearbox 2, a fracturing pump 3, an exhaust pipeline 4 and an exhaust silencer 5.
Detailed Description
As shown in figure 1, a fracturing pump power-driven system comprises a turbine engine 1, an exhaust system and a fracturing pump 3, wherein the exhaust system is connected with one end of the turbine engine 1, the fracturing pump 3 is connected with the other end of the turbine engine 1, the fracturing pump 3 is a fracturing pump 3 with a reduction gearbox 2, and the turbine engine 1 is directly connected with the input end of the reduction gearbox 2 on the fracturing pump 3. The power driving system of the fracturing pump is driven by the turbine engine 1, the turbine engine 1 can use 100% of natural gas as fuel to replace diesel oil consumption in diesel engine driving, fuel cost of customers is reduced, the turbine engine 1 has the advantages of small size and light weight, and the size, the weight and the like of the power driving system of the fracturing pump are greatly reduced.
The turbine engine 1 is directly connected with the input end of the reduction gearbox 2 of the fracturing pump 3, the input rotating speed of the fracturing pump 3 with the reduction gearbox 2 is matched with the output rotating speed of the turbine engine 1, and the input torque of the fracturing pump 3 with the reduction gearbox 2 is matched with the output torque of the turbine engine 1, so that a transmission device between the fracturing pump 3 and the turbine engine 1 can be simplified, a transmission shaft or a coupling is omitted, and the overall length of a power driving system of the fracturing pump is greatly shortened. In the technical scheme, the power source is a turbine engine 1, the transmission device is a reduction gearbox 2 attached to a fracturing pump 3, the executing element is the fracturing pump 3, and the device is simple in structure and convenient to maintain.
The fracturing pump 3, the turbine engine 1 and the exhaust system are arranged in a straight line along the direction of power transmission.
The exhaust system comprises an exhaust pipe 4 and an exhaust silencer 5, wherein one end of the exhaust pipe 4 is connected with the exhaust silencer 5, and the other end of the exhaust pipe 4 is connected with an exhaust port of the turbine engine 1.
The fracturing pump 3, the turbine engine 1, the exhaust pipeline 4 and the exhaust silencer 5 are arranged on the same straight line along the direction of power transmission. Excessive transmission loss can be avoided, and the high-efficiency transmission performance of the equipment is ensured.
It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (4)
1. A fracturing pump power-driven system is characterized in that: the fracturing pump is a fracturing pump with a reduction gearbox, the turbine engine is directly connected with the input end of the reduction gearbox on the fracturing pump, and the fracturing pump, the turbine engine and the exhaust system are arranged on the same straight line along the direction of power transmission.
2. The frac pump power drive system of claim 1, wherein: the input rotating speed of the reduction gearbox of the fracturing pump is matched with the output rotating speed of the turbine engine, and the input torque of the reduction gearbox of the fracturing pump is matched with the output torque of the turbine engine.
3. The frac pump power drive system of claim 1, wherein: the exhaust system comprises an exhaust pipeline and an exhaust silencer, one end of the exhaust pipeline is connected with the exhaust silencer, and the other end of the exhaust pipeline is connected with an exhaust port of the turbine engine.
4. The frac pump power drive system of claim 3, wherein: the fracturing pump, the turbine engine, the exhaust pipeline and the exhaust silencer are arranged on the same straight line along the power transmission direction.
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CN201921577886.0U CN210889242U (en) | 2019-09-20 | 2019-09-20 | Fracturing pump power-driven system |
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CN201921577886.0U CN210889242U (en) | 2019-09-20 | 2019-09-20 | Fracturing pump power-driven system |
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