CN210884073U - Discharging device of capacitor assembling machine - Google Patents

Discharging device of capacitor assembling machine Download PDF

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Publication number
CN210884073U
CN210884073U CN201921803904.2U CN201921803904U CN210884073U CN 210884073 U CN210884073 U CN 210884073U CN 201921803904 U CN201921803904 U CN 201921803904U CN 210884073 U CN210884073 U CN 210884073U
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capacitor
section
guide
electric capacity
driving roller
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Chinese (zh)
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艾立华
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Mianyang Hi Tech Zone Zijiang Electronic Components Co ltd
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Mianyang Hi Tech Zone Zijiang Electronic Components Co ltd
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Abstract

The utility model discloses a discharging device of electric capacity assemblage machine, including wasing the part, wash the subassembly and include casing, guide fill, wash subassembly and discharge gate, the guide fill sets up on the casing, washs the subassembly setting in the casing, and the discharge gate sets up on the casing, the guide fill is arranged in slowing down the falling speed that falls into the electric capacity of guide fill and makes electric capacity steadily slide into feeding mechanism, wash the subassembly and be used for washing the electric capacity outside, dry and convey electric capacity to the discharge gate. The utility model discloses can the bare article electric capacity of on-line cleaning, shorten the interval time between electric capacity assembly process and the sleeve pipe process, improve production efficiency, reduce workman's intensity of labour, be favorable to realizing the serialization production between assemblage machine and the jacketing machine.

Description

Discharging device of capacitor assembling machine
Technical Field
The utility model relates to an aluminium electrolytic capacitor production facility technical field, concretely relates to discharging device of electric capacity assemblage machine.
Background
The capacitor is one of the most important basic electronic elements in electronic engineering, plays the roles of filtering, coupling and bypass lamps in an electronic circuit, and is widely applied to the fields of communication equipment, audio-visual systems, household appliances, instruments and meters and the like. The production process of the aluminum electrolytic capacitor comprises the following steps: cutting positive and negative aluminum foils according to the process size, respectively nailing a lead on the positive and negative aluminum foils, then winding the positive and negative aluminum foils and an electrolytic paper into a cylinder to manufacture a capacitor core, assembling the capacitor core in an aluminum shell through an assembling machine, placing a rubber plug in an aluminum shell opening to fix the capacitor core, and in order to seal and fix the aluminum shell and the rubber plug, the prior art generally adopts a girdling process, namely, in the assembling machine, a sealing needle is propped at the aluminum shell opening and is extruded into the aluminum shell, and the aluminum shell rotates for a circle to form a circle of groove on the aluminum shell opening, so that the aluminum shell and the rubber plug can be sealed and fixed. And the capacitor after the girdling is finished is a bare capacitor, the bare capacitor is pushed into the discharging device by the pushing mechanism of the assembling machine and is stored in the material frame through the discharging device, and the sleeve is performed in the next sleeve process after waiting.
Because the sealing needle and the aluminum shell are both made of metal, the sealing needle and the aluminum shell are directly contacted and rubbed when the waist is constricted, in order to ensure that the sealing needle can smoothly slide on the aluminum shell and simultaneously cool the sealing needle, lubricating oil is required to be continuously dripped into the sealing needle, namely, the sealing oil is dripped, which causes the aluminum shell of the bare capacitor to be stuck with the sealing oil, but the processing of the sleeve must ensure the bare capacitor to have clean appearance, no impurities and no oil stains, in the prior art, the bare capacitor to be cleaned in the transfer box is additionally cleaned and dried according to batches after being assembled in the rough and vertical machine, and then the clean bare capacitor is poured into a sleeve machine for sleeve, the interval time between the capacitor assembling process and the sleeving process is prolonged, the production efficiency is reduced, the labor intensity of workers is increased, and the continuous production between the assembling machine and the sleeving machine cannot be realized.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve is the production of electric capacity is separated to current aluminium, accomplish the naked article electric capacity of assembling beam waist in the assemblage machine and need carry out extra washing according to a batch, just can get into and carry out the sleeve pipe in the jacketing machine after the drying process, this has prolonged the interval between electric capacity assembly process and the sleeve pipe process, production efficiency has been reduced, increase actual work load, can not realize the technical problem of serialization production between assemblage machine and the jacketing machine, aim at provides one kind can rinse naked article electric capacity on line, shorten the interval between electric capacity assembly process and the sleeve pipe process, production efficiency is improved, reduce workman's intensity of labour, be favorable to realizing the discharging device of the serialization production electric capacity assemblage machine between assemblage machine and the jacketing machine.
The utility model discloses a following technical scheme realizes: the utility model provides a discharging device of electric capacity assemblage machine, includes washs the part, wash the subassembly and include casing, guide fill, washing subassembly and discharge gate, the guide fill sets up on the casing, washs the subassembly setting in the casing, and the discharge gate sets up on the casing, the guide fill is arranged in slowing down the falling speed that falls into the electric capacity of guide fill and makes electric capacity steadily slide into feeding mechanism, wash the subassembly and be used for washing, dry and convey electric capacity to the discharge gate outside the electric capacity.
The utility model provides a discharging device includes ejection of compact part and cleaning element, ejection of compact subassembly sets up on assemblage machine board, the naked article electric capacity after accomplishing the assembly beam waist in the assemblage machine is through ejection of compact subassembly roll-off assemblage machine, naked article electric capacity falls into afterwards and washs the subassembly, accomplish the washing to naked article electric capacity by wasing the subassembly, it is dry, the naked article electric capacity roll-off that the subassembly was handled is washd to the naked article electric capacity roll-off, so far, the assembly beam waist process of electric capacity on the assemblage machine is ended, can directly put into the jacketing machine with clean naked article electric capacity and carry out the sleeve pipe processing.
In order to clean sealing oil or other impurities attached to the bare capacitor aluminum shell, the technical scheme is that a cleaning component is formed by the shell, the material guide hopper, the cleaning component and the discharge hole. The guide hopper sets up on the casing to the guide hopper is close to ejection of compact subassembly below and sets up, guarantees to fall into the guide hopper from the bare article electric capacity of ejection of compact subassembly roll-off, simultaneously through setting the guide hopper to specific shape, in order to slow down the gliding speed of bare article electric capacity and guide the steady one by one of bare article electric capacity to fall into the cleaning assembly, accomplishes the washing to bare article electric capacity for the cleaning assembly and provides the condition. The cleaning assembly is arranged in the shell, the bare capacitor directly falls into the cleaning assembly through the guide hopper, the cleaning assembly pressurizes and washes the cleaning liquid to the bare capacitor, then the hot air is used for drying the cleaning liquid on the bare capacitor, and the cleaning liquid in the technical scheme can be dissolved with sealing oil and is volatile, such as alcohol. The cleaned bare capacitor falls out of the shell through the discharge port, so that the assembling beam waist process of the capacitor on the assembling machine is finished, and the cleaned bare capacitor falling out of the discharge port can be directly conveyed into a jacketing machine through a transfer box or a feeding device to be sheathed. Compared with the prior art, the assembling machine has the advantages that each assembling beam waist of the assembling machine completes one bare capacitor, the bare capacitor directly falls into the cleaning part to be cleaned after the discharging part slides out, online cleaning of the bare capacitor is achieved, the bare capacitor is prevented from being additionally cleaned in batches and being dried to enter the jacketing machine to be sleeved, the interval time between the capacitor assembling process and the jacketing process is shortened, the production efficiency is improved, the actual workload is reduced, the labor intensity of workers is reduced, and the continuous production between the assembling machine and the jacketing machine is facilitated to be achieved.
Furthermore, the guide hopper comprises a guide-in section, a guide section and a bin wall vibrator, the width of the guide-in section is gradually reduced, and the width of the narrowest part of the guide-in section is larger than the diameter of the capacitor; the guide section is connected with the narrowest end of the guide-in section, and the width of the guide section is equal to that of the narrowest part of the guide-in section;
the bottom parts of the leading-in section and the guiding section are inclined planes, the included angle between the leading-in section and the horizontal plane is 10-15 degrees, and the inclination of the guiding section is smaller than that of the leading-in section; the wall vibrator sets up in the bottom of leading-in section, the leading-in section is used for slowing down the speed that falls into the electric capacity of guide fill and guide electric capacity slides in the direction section one by one, the direction section is used for making electric capacity pass through one by one and roll-off guide fill, the wall vibrator is arranged in making electric capacity get into the direction section from the leading-in section one by one, avoids electric capacity jam direction section.
Because the bare capacitor directly falls into the material guide hopper from the discharging part, the falling speed of the bare capacitor is high, the falling point of the bare capacitor is random, if the bare capacitor falls into the cleaning assembly at a high speed, the bare capacitor collides with the cleaning assembly and bounces around, and the cleaning of the bare capacitor cannot be finished. In order to ensure that the bare article capacitors can enter the cleaning assembly one by one, the technical scheme is that a guide hopper consisting of a guide-in section, a guide section and a bin wall vibrator is arranged, the width of the guide-in section is gradually reduced, when the guide hopper is overlooked, the shape of the guide-in section is triangular, the width of the narrowest end of the guide-in section is larger than the diameter of the bare article capacitors, the side walls of the guide section are two parallel vertical plates, the guide section is closely connected with the narrowest end of the guide-in section, the width of the guide section is equal to and is kept unchanged with the narrowest end of the guide-in section, in order to ensure that the bare article capacitors enter the cleaning assembly one by one, the width of the narrowest end of the guide-in section and the width of the guide section are set to be larger than the diameter of the bare article capacitors by 2-3 mm, namely, the narrowest end of the guide-in section can only pass one bare article capacitor at a time, the guide section can only allow a single bare article capacitor to pass or, the bare capacitor can not rotate or roll in the guide section, and the bare capacitor can slide out of the guide hopper one by one in a posture with a forward axis by arranging the guide section with gradually smaller width and the guide section with smaller width, so that the bare capacitor can enter the cleaning assembly, and the falling point of the bare capacitor is fixed after the bare capacitor slides out of the guide hopper.
In order to ensure that the bare article capacitor can stably enter the cleaning assembly, the bottom of the leading-in section and the guiding section is provided with two inclined planes with gradually reduced gradients, namely the included angle between the bottom surface of the leading-in section and the horizontal plane is 10-15 degrees, the bottom surface of the guiding section has smaller gradient than that of the bottom surface of the leading-in section, because the gradient of the bottom surface of the leading-in section is small, when the bare article capacitor falls on the bottom surface of the leading-in section, the bare article capacitor impacts on the bottom surface of the leading-in section to reduce the speed, then the moving direction is changed to slide downwards along the bottom surface of the leading-in section to enter the guiding section, because the gradient of the bottom surface of the guiding section is smaller, the sliding speed of the bare article capacitor is further reduced, but the guiding section is still an inclined plane, the bare article capacitor can continuously slide forwards, and the sliding speed of the bare article capacitor in the guiding hopper is effectively, ensure that the bare capacitor enters the cleaning assembly stably at a lower speed.
In order to avoid the condition that the bare capacitor is gathered in the leading-in section to block the inlet of the guiding section, the bin wall vibrator is arranged at the bottom of the leading-in section, namely the bin wall vibrator is arranged at the bottom of the material guide hopper, and under the combined action of vibration of the bin wall vibrator and the inclined surface, the bare capacitor is promoted to slide along the lower part of the inclined surface and enter the guiding section from the leading-in section.
Further, the casing is two-layer structure about mutually independent, washs the subassembly and sets up in the casing upper strata, and the casing lower floor is the liquid reserve tank, and the liquid reserve tank top is provided with the water conservancy diversion hole, and this water conservancy diversion hole intercommunication casing upper strata and liquid reserve tank.
In order to realize the washing to naked article electric capacity, this technical scheme sets up the casing into upper and lower two-layer, and the casing upper strata is used for the installation to wash the subassembly, and the casing lower floor is the liquid reserve tank, and the liquid reserve tank is used for storing the washing liquid to the top of liquid reserve tank sets up water conservancy diversion hole and casing upper strata intercommunication. When the bare capacitor is cleaned, cleaning liquid in the upper layer of the shell flows back to the liquid storage tank through the flow guide holes, and the cleaning liquid is recycled. The liquid storage tank is provided with a liquid feeding port and a liquid discharging port.
Furthermore, a vertical partition plate is further arranged in the upper layer of the shell, a through hole is formed in the vertical partition plate and is connected with the cleaning assembly, the upper layer of the shell is divided into a washing chamber and a drying chamber by the vertical partition plate, the material guide hopper is communicated with the washing chamber, and the material outlet is formed in the drying chamber.
In order to separately and independently carry out the two steps of washing and drying of the bare capacitor, the technical scheme is that the vertical partition plate is arranged in the upper layer of the shell, and the upper layer space of the shell is divided into two spaces, namely the washing chamber and the drying chamber, through the vertical partition plate, the influence of splashing washing liquid on the drying of the bare capacitor is avoided. And the bare capacitor is dried and then directly falls out from the discharge hole.
Furthermore, the cleaning assembly comprises a roller row and a flushing mechanism, the roller row comprises a driving roller and a driven roller which are arranged in the upper layer of the shell, the driving roller and the driven roller are arranged side by side, the interval between the driving roller and the driven roller is smaller than the diameter of the capacitor, the driving roller is connected with a motor, the motor is positioned outside the shell and used for driving the driving roller to rotate, and the driving roller and the driven roller are used for enabling the capacitor to be placed between the driving roller and the driven roller and enabling the capacitor to move along the length direction of the driving roller while rotating;
the washing mechanism comprises a spray head I, a spray head II and a self-suction centrifugal pump, the spray head I is arranged at the top of the washing chamber, the spray head II is arranged at the top of the drying chamber, nozzles of the spray head I and the spray head II face to a gap between the driving roller and the driven roller, the spray head I and the spray head II are distributed at equal intervals along the length direction of the driving roller, the self-suction centrifugal pump is respectively communicated with the liquid storage tank and the spray head I, the spray head II is communicated with the air pump, the self-suction centrifugal pump is used for pressurizing liquid in the liquid storage tank to the spray head I, the spray head I is used for spraying high-pressure liquid to a capacitor in the gap between the driving roller and the driven roller so as to wash the capacitor, and the spray head II is used for.
In order to realize the washing and drying of the bare capacitor, the technical scheme is that a driving roller and a driven roller are arranged in parallel in the upper layer of a shell, and the gap between the driving roller and the driven roller is smaller than the diameter of the bare capacitor, so that the bare capacitor can be placed between the driving roller and the driven roller, one end of the driving roller and one end of the driven roller are positioned below the guide section of the material guide hopper, the other end of the driving roller and the other end of the driven roller are positioned above the material outlet, the bare capacitor sliding out of the material guide hopper can directly fall into the gap between the driving roller and the driven roller, and after the driving roller and the driven roller are washed and dried by a washing mechanism, the bare capacitor directly falls out of the material outlet. The motor drives the driving roller to rotate, the rotating direction of the driving roller is determined according to the positions of the driving roller and the driven roller, when the driving roller is positioned on the left side of the driven roller, the motor drives the driving roller to rotate anticlockwise, when the driving roller is positioned on the right side of the driven roller, the motor drives the driving roller to rotate clockwise, and the driven roller can rotate freely, so that the driving roller can drive the bare capacitor to rotate, and meanwhile, the bare capacitor is prevented from being extruded and damaged when being brought into a gap between the driving roller and the driven roller by the driving roller. In order to realize the movement of the bare capacitor in the gap between the driving roller and the driven roller, when the bare capacitor is installed, the driving roller can be realized by a certain angle relative to the axis of the driven roller or by other methods, for example, when the driven roller is horizontally installed, the driving roller is in a posture that one end of the driving roller is higher and the other end of the driving roller is lower, that is, an included angle is formed between the axis of the driven roller and the axis of the driving roller, and the included angle must meet the requirement that the bare capacitor can be stably placed in the gap between the driving roller and the driven roller and can move along the length direction of the driving roller under the driving of the driving.
Specifically, set up shower nozzle I at the top of washing chamber, simultaneously through taking out the washing liquid in the stock solution case from inhaling formula centrifugal pump, after the pressurization, through shower nozzle I spouts the bare article electric capacity on the clearance of drive roll and driven voller, at bare article electric capacity along drive roll length direction removal in-process, shower nozzle I sprays the washing liquid to bare article electric capacity surface and erodees bare article electric capacity, because bare article electric capacity still can the rotation at the removal in-process, so improved and erodeed abluent quality and efficiency, guarantee that bare article electric capacity is by the sanitization, and the water pressure that shower nozzle I sprays the washing liquid must be in the settlement within range, avoid bare article electric capacity to be impacted by the washing liquid efflux and the whereabouts everywhere flies. Set up shower nozzle II at the top of drying chamber, shower nozzle II and air pump intercommunication, shower nozzle II constantly sprays the air to the clearance of drive roll and driven voller, and the injection atmospheric pressure of shower nozzle II must be in the settlement within range, avoid naked article electric capacity to be strikeed by the air current and fly off everywhere, when the naked article electric capacity after the washing removes to the drying chamber, because the washing liquid must be volatile when the time, like alcohol, so in the drying chamber, the air current of shower nozzle II spun accelerates volatilizing of naked article electric capacity surface cleaning fluid, and then realizes the purpose of dry naked article electric capacity. When the bare capacitor moves to the end of the driving roller, the bare capacitor directly drops down from the gap between the driving roller and the driven roller, and falls out of the shell through the discharge hole at the lower part.
Furthermore, the driving roller and the driven roller are obliquely arranged in the shell, the low ends of the driving roller and the driven roller are positioned below the material guide hopper, and the high ends of the driving roller and the driven roller are positioned right above the material outlet.
Further, the driving roller is provided with a thread, and the thread is used for enabling the capacitor to rotate and move on the driving roller simultaneously.
In order to realize the movement of the bare capacitor in the gap between the driving roller and the driven roller, the driving roller and the driven roller are obliquely arranged in the shell, and the driving roller is provided with the threads, so that when the driving roller drives the bare capacitor to rotate, the threads can drive the bare capacitor to move along the axis of the threads, namely, the bare capacitor moves along the axis of the driving roller. And set up drive roll and driven voller slope, can avoid when wasing on the roller surface that the washing liquid flows to the roller surface in the drying chamber along the roller surface, and then be favorable to the drying of naked article electric capacity.
The discharging component comprises a discharging box, a material blocking cover, a cylinder and a turning plate, the discharging box is in a cuboid shape and is vertically arranged on the side face of the machine table, the material blocking cover is arranged on the top end of the discharging box and communicated with the discharging box, a notch is formed in the side edge of the discharging box, the turning plate is arranged in the notch, when the turning plate is in a vertical state, the turning plate is flush with the side plate of the discharging box, when the turning plate inclines towards the inside of the discharging box, the turning plate cuts off the inner space of the discharging box, the cylinder is arranged outside the discharging box, the material blocking cover is used for guiding the capacitor produced by the assembling machine to fall into the discharging box, the cylinder is used for driving the turning plate to rotate, and the turning plate is used for guiding the capacitor falling into the discharging box to slide out.
Further, the material blocking cover comprises a main body, an extending edge and a side edge, the main body is in a flat box shape without a cover, the main body is vertically arranged, the opening end of the main body faces the machine table, the extending edge is arranged at the lower end of the main body and located on the back face of the main body, the extending edge is used for enabling the main body and the discharging box to form a channel with a large width and a sudden change from top to bottom when the extending edge is installed, the side edge is arranged on one side of the main body, the side edge is arranged against the edge of the machine table, and the side edge is used for avoiding.
Compared with the prior art, the utility model, following advantage and beneficial effect have:
the utility model discloses set up the guide fill on the casing of cleaning element, the guide fill is close to ejection of compact part below and sets up, guarantees to fall into the guide fill from the naked article electric capacity of ejection of compact part roll-off, simultaneously through setting the guide fill to specific shape to slow down the gliding speed of naked article electric capacity and guide the naked article electric capacity steady to fall into one by one and wash the subassembly, accomplish the washing to naked article electric capacity and provide the condition for wasing the subassembly. The utility model discloses it sets up to be connected cleaning element and ejection of compact part, make every assembly beam waist of assemblage machine accomplish a naked article electric capacity, just directly fall into cleaning element and wash after ejection of compact part roll-off, the online cleaning of naked article electric capacity has been realized, it needs to carry out extra washing according to a batch to have avoided naked article electric capacity, just can get into the jacketing machine after the drying and carry out the sleeve pipe, the interval time between electric capacity assembly process and the sleeve pipe process has been shortened, the production efficiency is improved, the actual work load has been reduced, the labor intensity of workers has been reduced, be favorable to realizing the serialization production between assemblage machine and the jacketing machine.
Drawings
The accompanying drawings, which are included to provide a further understanding of the embodiments of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the principles of the invention. In the drawings:
fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a top view of the material guiding hopper;
FIG. 3 is a schematic structural view of a vertical partition;
FIG. 4 is a front view of the take-off member;
reference numbers and corresponding part names in the drawings:
the automatic feeding device comprises a machine table 1, a material blocking cover 2, a side edge 3, an extension edge 4, a material discharging box 5, a turning plate 6, a waste material box 8, a cylinder 9, a material guiding hopper 10, a bin wall vibrator 12, a shell 13, a liquid adding opening 14, a spray head I15, a self-priming centrifugal pump 16, a driving roller 17, a spray head II 18, a drying chamber 19, a motor 20, a discharge opening 21, a guide-in section 22, a guide section 23, a vertical partition plate 24, a through hole 25 and a driven roller 26.
Detailed Description
To make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to the following examples and drawings, and the exemplary embodiments and descriptions thereof of the present invention are only used for explaining the present invention, and are not intended as limitations of the present invention.
Examples
As shown in fig. 1 to 4, a discharging device of a capacitor assembling machine includes a cleaning assembly, the cleaning assembly includes a housing 13, a material guiding hopper 10, a cleaning assembly and a discharging port 21, the material guiding hopper 10 is disposed on the housing 13, the cleaning assembly is disposed in the housing 13, the discharging port 21 is disposed on the housing 13, the material guiding hopper 10 is used for slowing down a falling speed of a capacitor falling into the material guiding hopper 10 and enabling the capacitor to smoothly slide into a feeding mechanism, and the cleaning assembly is used for washing and drying an outer edge of the capacitor and transmitting the capacitor to the discharging port 21.
The utility model provides a discharging device includes ejection of compact part and cleaning element, ejection of compact subassembly sets up on assemblage machine board 1, the naked article electric capacity after accomplishing the assembly beam waist in the assemblage machine is through ejection of compact subassembly roll-off assemblage machine, naked article electric capacity falls into afterwards and washs the subassembly, accomplish the washing to naked article electric capacity by wasing the subassembly, it is dry, the naked article electric capacity roll-off cleaning assembly of processing through wasing the subassembly, up to this moment, the assembly beam waist process of electric capacity on the assemblage machine is ended, can directly put into the jacketing machine with clean naked article electric capacity and carry out the sleeve pipe processing.
In order to clean sealing oil or other impurities attached to a bare capacitor aluminum shell, a cleaning component is formed by the shell 13, the guide hopper 10, the cleaning component and the discharge hole 21. Guide hopper 10 sets up on casing 13 to guide hopper 10 is close to ejection of compact subassembly below and sets up, guarantees that the bare article electric capacity from ejection of compact subassembly roll-off can fall into guide hopper 10, simultaneously through setting guide hopper 10 to specific shape to slow down the gliding speed of bare article electric capacity and guide the steady one by one of bare article electric capacity to fall into the cleaning assembly, accomplish the washing to bare article electric capacity for the cleaning assembly and provide the condition. Cleaning assembly sets up in casing 13 to naked article electric capacity directly falls into cleaning assembly through guide hopper 10, and cleaning assembly washes naked article electric capacity with the washing liquid pressurization, and then the washing liquid on the naked article electric capacity is weathered to reuse hot-air, and the washing liquid among this technical scheme as long as can dissolve sealing oil and volatile can, for example alcohol. The cleaned bare capacitor falls out of the shell 13 through the discharge port 21, and the assembling girdling process of the capacitor on the assembling machine is finished, so that the cleaned bare capacitor falling out of the discharge port 21 can be directly sent into a jacketing machine for jacketing through a transfer box or a feeding device. Compared with the prior art, the assembling machine has the advantages that each assembling beam waist of the assembling machine completes one bare capacitor, the bare capacitor directly falls into the cleaning part to be cleaned after the discharging part slides out, online cleaning of the bare capacitor is achieved, the bare capacitor is prevented from being additionally cleaned in batches and being dried to enter the jacketing machine to be sleeved, the interval time between the capacitor assembling process and the jacketing process is shortened, the production efficiency is improved, the actual workload is reduced, the labor intensity of workers is reduced, and the continuous production between the assembling machine and the jacketing machine is facilitated to be achieved.
Further, the material guiding hopper 10 comprises an introduction section 22, a guide section 23 and a bin wall vibrator 12, wherein the width of the introduction section 22 is gradually reduced, and the width of the narrowest part of the introduction section 22 is larger than the diameter of the capacitor; the guide section 23 is connected with the narrowest end of the guide section 22, and the width of the guide section 23 is equal to that of the narrowest part of the guide section 22;
the bottoms of the guide-in section 22 and the guide section 23 are both inclined planes, the included angle between the guide-in section 22 and the horizontal plane is 10-15 degrees, and the inclination of the guide section 23 is smaller than that of the guide-in section 22; wall vibrator 12 sets up in the bottom of induction section 22, induction section 22 is used for slowing down the speed that falls into the electric capacity of guide hopper 10 and guides electric capacity to slide into direction section 23 one by one, direction section 23 is used for making electric capacity pass through one by one and roll-off guide hopper 10, wall vibrator 12 is arranged in making electric capacity get into direction section 23 from induction section 22 one by one, avoids electric capacity jam direction section 23.
Because the bare capacitor directly falls into the material guide hopper 10 from the discharging part, the falling speed of the bare capacitor is high, and the falling point of the bare capacitor is random, if the bare capacitor falls into the cleaning assembly at a high speed, the bare capacitor and the cleaning assembly collide to bounce around, and the cleaning of the bare capacitor cannot be finished. In order to ensure that the bare article capacitors can enter the cleaning assembly one by one, the technical scheme is that a material guide hopper 10 consisting of an introduction section 22, a guide section 23 and a bin wall vibrator 12 is arranged, the width of the introduction section 22 is gradually reduced, when the material guide hopper 10 is overlooked, the shape of the introduction section 22 is triangular, the width of the narrowest end of the introduction section 22 is larger than the diameter of the bare article capacitors, the side walls of the guide section 23 are two parallel vertical plates, the guide section 23 is closely connected with the narrowest end of the introduction section 22, the width of the guide section 23 is equal to and keeps unchanged with the narrowest end of the introduction section 22, in order to ensure that the bare article capacitors enter the cleaning assembly one by one, the width of the narrowest end of the introduction section 22 and the width of the guide section 23 are set to be 2-3 mm larger than the diameter of the bare article capacitors, namely, the narrowest end of the introduction section 22 can only pass one bare article capacitor at a time, the guide section 23 can only allow single bare article capacitors to pass through or can, and the bare capacitor can only slide in the guide section 23 along the axial direction of the capacitor and can not rotate or roll in the guide section 23, and the guide section 22 with gradually reduced width and the guide section 23 with smaller width ensure that the bare capacitor slides out of the material guide hopper 10 one by one in an axial forward posture and then enters the cleaning assembly, and ensure that the falling point of the bare capacitor is fixed after sliding out of the material guide hopper 10.
In order to ensure that the bare article capacitor can smoothly enter the cleaning assembly, the bottom of the leading-in section 22 and the bottom of the guiding section 23 are provided with two inclined planes with gradually reduced gradients, namely, the included angle between the bottom surface of the leading-in section 22 and the horizontal plane is 10-15 degrees, the bottom surface of the guiding section 23 has a smaller gradient than that of the bottom surface of the leading-in section 22, because the gradient of the bottom surface of the leading-in section 22 is small, when the bare article capacitor falls on the bottom surface of the leading-in section 22, the bare article capacitor impacts on the bottom surface of the leading-in section 22 to reduce the speed, then the moving direction is changed to slide along the bottom surface of the leading-in section 22 to enter the guiding section 23, because the gradient of the bottom surface of the guiding section 23 is smaller, the sliding speed of the bare article capacitor is further reduced, but the guiding section 23 is still an inclined plane, the bare article capacitor can continuously slide forwards, and through setting the bottom surface of the material guiding hopper 10 as, ensure that the bare capacitor enters the cleaning assembly stably at a lower speed.
In order to avoid the accumulation of the bare capacitor in the leading-in section 22 and the blockage of the inlet of the guiding section 23, the bin wall vibrator 12 is arranged at the bottom of the leading-in section 22, namely the bin wall vibrator 12 is arranged at the bottom of the material guide hopper 10, and when the vibration of the bin wall vibrator 12 and the inclined surface cooperate, the bare capacitor is promoted to slide along the lower part of the inclined surface and enter the guiding section 23 from the leading-in section 22.
Further, casing 13 is two-layer structure about mutually independent, washs the subassembly and sets up in casing 13 upper strata, and casing 13 lower floor is the liquid reserve tank, and the liquid reserve tank top is provided with the water conservancy diversion hole, and this water conservancy diversion hole intercommunication casing 13 upper strata and liquid reserve tank.
In order to realize the washing to naked article electric capacity, this technical scheme sets up casing 13 to upper and lower two-layer, and casing 13 upper strata is used for the installation to wash the subassembly, and casing 13 lower floor is the liquid reserve tank, and the liquid reserve tank is used for storing the washing liquid to the top of liquid reserve tank sets up water conservancy diversion hole and casing 13 upper strata intercommunication. When the bare capacitor is cleaned, cleaning liquid in the upper layer of the shell 13 flows back to the liquid storage tank through the flow guide holes, and the recovery of the cleaning liquid is realized. The liquid storage tank is provided with a liquid charging port 14 and a liquid discharging port 25.
Furthermore, a vertical partition plate 24 is further arranged in the upper layer of the shell 13, a through hole 25 is formed in the vertical partition plate 24, the through hole 25 is connected with the cleaning assembly, meanwhile, the upper layer of the shell 13 is divided into a washing chamber and a drying chamber 19 by the vertical partition plate 24, the material guide hopper 10 is communicated with the washing chamber, and the discharge hole 21 is formed in the drying chamber 19.
In order to separately and independently carry out the two steps of washing and drying of the bare capacitor, the technical scheme is that the vertical partition plate 24 is arranged in the upper layer of the shell 13, and the upper layer space of the shell 13 is divided into two spaces, namely the washing chamber and the drying chamber 19, through the vertical partition plate 24, so that the influence of splashed washing liquid on the drying of the bare capacitor is avoided. And the bare capacitor is dried and then directly falls out from the discharge port 21.
Further, the cleaning assembly comprises a roller row and a flushing mechanism, the roller row comprises a driving roller 17 and a driven roller 26 which are arranged in the upper layer of the shell 13, the driving roller 17 and the driven roller 26 are arranged side by side, the interval between the driving roller 17 and the driven roller 26 is smaller than the diameter of the capacitor, a motor 20 is connected to the driving roller 17, the motor 20 is located outside the shell 13, the motor 20 is used for driving the driving roller 17 to rotate, and the driving roller 17 and the driven roller 26 are used for enabling the capacitor to be placed between the driving roller 17 and the driven roller 26 and enabling the capacitor to rotate and move along the length direction of the driving roller 17 at the same time of enabling the capacitor to rotate;
the washing mechanism comprises a spray head I15, a spray head II 18 and a self-suction centrifugal pump 16, wherein the spray head I15 is arranged at the top of a washing chamber, the spray head II 18 is arranged at the top of a drying chamber 19, nozzles of the spray head I15 and the spray head II 18 face to a gap between a driving roller 17 and a driven roller 26, the spray head I15 and the spray head II 18 are distributed at equal intervals along the length direction of the driving roller 17, the self-suction centrifugal pump 16 is respectively communicated with a liquid storage tank and the spray head I15, the spray head II 18 is communicated with an air pump, the self-suction centrifugal pump 16 is used for pressurizing liquid in the liquid storage tank into the spray head I15, the spray head I15 is used for spraying high-pressure liquid to a capacitor in the gap between the driving roller 17 and the driven roller 26 to wash the capacitor, and the spray head II 18 is used for spraying hot air.
In order to wash and dry the bare capacitor, according to the technical scheme, the driving roller 17 and the driven roller 26 are arranged in parallel in the upper layer of the shell 13, and the gap between the driving roller 17 and the driven roller 26 is smaller than the diameter of the bare capacitor, so that the bare capacitor can be placed between the driving roller 17 and the driven roller 26, one ends of the driving roller 17 and the driven roller 26 are located below the guide section 23 of the material guide hopper 10, and the other ends of the driving roller 17 and the driven roller 26 are located above the material outlet 21, so that the bare capacitor sliding out of the material guide hopper 10 can directly fall into the gap between the driving roller 17 and the driven roller 26, and after the driving roller 17 and the driven roller 26 are washed and dried by the washing mechanism, the bare capacitor directly falls out of the material outlet 21. The motor 20 drives the driving roller 17 to rotate, the rotation direction of the driving roller 17 is determined according to the positions of the driving roller 17 and the driven roller 26, when the driving roller 17 is positioned on the left side of the driven roller 26, the motor 20 drives the driving roller 17 to rotate anticlockwise, when the driving roller 17 is positioned on the right side of the driven roller 26, the motor 20 drives the driving roller 17 to rotate clockwise, and the driven roller 26 can rotate freely, so that the driving roller 17 can drive the bare capacitor to rotate, and meanwhile, the bare capacitor is prevented from being brought into a gap between the driving roller 17 and the driven roller 26 by the driving roller 17 and being extruded and damaged. In order to realize the movement of the bare product capacitor in the gap between the driving roller 17 and the driven roller 26, when the bare product capacitor is installed, the driving roller 17 may be arranged at a certain angle relative to the axis of the driven roller 26 or may be arranged in other ways, for example, when the driven roller 26 is horizontally installed, the driving roller 17 is arranged in a posture with one end higher and one end lower, that is, the axis of the driven roller 26 is arranged at an included angle with the axis of the driving roller 17, and the included angle must satisfy the requirement that the bare product capacitor can be stably placed in the gap between the driving roller 17 and the driven roller 26, and can move along the length direction of the driving roller 17 under the driving of the driving roller 17.
Specifically, a spray head I15 is arranged at the top of the flushing chamber, and meanwhile, after cleaning liquid in a liquid storage tank is pumped out and pressurized through a self-suction centrifugal pump 16, the cleaning liquid is sprayed to a bare capacitor on a gap between a driving roller 17 and a driven roller 26 through the spray head I15, the spray head I15 sprays the cleaning liquid to the surface of the bare capacitor and flushes the bare capacitor in the moving process of the bare capacitor along the length direction of the driving roller 17, the quality and the efficiency of flushing and cleaning are improved because the bare capacitor can also rotate in the moving process, the bare capacitor is guaranteed to be cleaned completely, the water pressure of the cleaning liquid sprayed by the spray head I15 needs to be in a set range, and the bare capacitor is prevented from flying off all around due to jet impact of the cleaning liquid. The top of the drying chamber 19 is provided with a spray head II 18, the spray head II 18 is communicated with an air pump, the spray head II 18 continuously sprays air to a gap between the driving roller 17 and the driven roller 26, the spraying air pressure of the spray head II 18 must be within a set range, the bare capacitor is prevented from flying off all around due to the impact of the air flow, when the flushed bare capacitor moves to the drying chamber 19, the air flow sprayed by the spray head II 18 accelerates the volatilization of the cleaning liquid on the surface of the bare capacitor in the drying chamber 19 due to the fact that the cleaning liquid is volatile enough, such as alcohol, and the purpose of drying the bare capacitor is achieved. When the bare capacitor moves to the end of the driving roller 17, the bare capacitor directly drops down from the gap between the driving roller 17 and the driven roller 26, and falls out of the housing 13 through the lower discharge port 21.
Further, the driving roller 17 and the driven roller 26 are obliquely arranged in the housing 13, the low ends of the driving roller 17 and the driven roller 26 are located below the material guide hopper 10, and the high ends of the driving roller 17 and the driven roller 26 are located right above the material outlet 21.
Further, the drive roller 17 is provided with a screw thread for moving the capacitor on the drive roller 17 while rotating.
In order to realize the movement of the bare capacitor in the gap between the driving roller 17 and the driven roller 26, the driving roller 17 and the driven roller 26 are obliquely arranged in the shell 13, and the driving roller 17 is provided with a thread, so that when the driving roller 17 drives the bare capacitor to rotate, the thread drives the bare capacitor to move along the axis of the thread, namely, along the axis of the driving roller 17. Moreover, the driving roller 17 and the driven roller 26 are arranged obliquely, so that cleaning liquid can be prevented from flowing onto the roller surface in the drying chamber 19 along the roller surface during cleaning, and drying of a bare capacitor is facilitated.
Further, still include ejection of compact part, ejection of compact part includes goes out magazine 5, striker cover 2, cylinder 9 and turns over board 6, goes out magazine 5 and is cuboid form and vertical setting in board 1 side, striker cover 2 sets up on the top of ejection of compact box 5 and communicates with ejection of compact box 5, is provided with the breach on the side of going out magazine 5, turns over board 6 and sets up in the breach, should turn over board 6 when erectting the state, turns over board 6 and ejection of compact box 5 curb plate parallel and level, should turn over board 6 when to ejection of compact box 5 internal tilt, turns over board 6 and cuts off the inner space of ejection of compact box 5, cylinder 9 sets up the outside at ejection of compact box 5, striker cover 2 is arranged in falling into ejection of compact box 5 with the electric capacity guide of assemblage machine output, cylinder 9 is used for driving to turn over board 6 and rotates, it is used for guiding the electric capacity roll-off ejection of compact box 5 that.
Further, dam shield 2 includes the main part, extends limit 4 and side 3, and the main part is uncovered flat square box-like, and the vertical setting of main part and open end are towards board 1, extend the limit 4 and set up at the lower extreme of main part and lie in the back of main part, extend limit 4 and make the main part constitute the passageway of big end down's width sudden change with a magazine 5 when being used for the installation, side 3 sets up in one side of main part, and 3 tops of side lean on board 1 edge setting, and side 3 is used for avoiding naked article electric capacity to fly out from the side of main part.
The above-mentioned embodiments, further detailed description of the objects, technical solutions and advantages of the present invention, it should be understood that the above description is only the embodiments of the present invention, and is not intended to limit the scope of the present invention, and any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the scope of the present invention.

Claims (7)

1. The utility model provides a discharging device of electric capacity assemblage machine which characterized in that: including wasing the part, wash the part and include casing (13), guide fill (10), washing subassembly and discharge gate (21), guide fill (10) set up on casing (13), wash the subassembly setting in casing (13), discharge gate (21) set up on casing (13), guide fill (10) are arranged in slowing down the falling speed that falls into the electric capacity of guide fill (10) and make electric capacity steadily slide into feeding mechanism, wash the subassembly and be used for washing, dry and convey electric capacity to discharge gate (21) to the electric capacity outside.
2. The discharging device of the capacitor assembling machine according to claim 1, wherein: the guide hopper (10) comprises a guide-in section (22), a guide section (23) and a bin wall vibrator (12), the width of the guide-in section (22) is gradually reduced, and the width of the narrowest part of the guide-in section (22) is larger than the diameter of a capacitor; the guide section (23) is connected with the narrowest end of the guide-in section (22), and the width of the guide section (23) is equal to that of the narrowest part of the guide-in section (22);
the bottoms of the leading-in section (22) and the guiding section (23) are inclined planes, the included angle between the leading-in section (22) and the horizontal plane is 10-15 degrees, and the inclination of the guiding section (23) is smaller than that of the leading-in section (22); wall vibrator (12) set up in the bottom of leading-in section (22), leading-in section (22) are used for slowing down the speed that falls into the electric capacity of guide hopper (10) and guide electric capacity slide in guide section (23) one by one, guide section (23) are used for making electric capacity pass through one by one and roll off guide hopper (10), wall vibrator (12) are arranged in making electric capacity get into guide section (23) from leading-in section (22) one by one, avoid electric capacity jam guide section (23).
3. The discharging device of the capacitor assembling machine according to claim 1, wherein: casing (13) are two-layer structure about mutually independent, wash the subassembly and set up in casing (13) upper strata, and casing (13) lower floor is the liquid reserve tank, and the liquid reserve tank top is provided with the water conservancy diversion hole, and this water conservancy diversion hole intercommunication casing (13) upper strata and liquid reserve tank.
4. The discharging device of the capacitor assembling machine according to claim 3, wherein: still be provided with in casing (13) upper strata and erect baffle (24), be provided with through hole (25) on erecting baffle (24), this through hole (25) are connected with the cleaning assembly, and casing (13) upper strata is divided into washing room and drying chamber (19) by erecting baffle (24) simultaneously, and guide hopper (10) and washing room intercommunication, and discharge gate (21) set up on drying chamber (19).
5. The discharging device of the capacitor assembling machine according to claim 1, wherein: the cleaning assembly comprises a roller row and a flushing mechanism, the roller row comprises a driving roller (17) and a driven roller (26) which are arranged in the upper layer of a shell (13), the driving roller (17) and the driven roller (26) are arranged side by side, the interval between the driving roller (17) and the driven roller (26) is smaller than the diameter of a capacitor, a motor (20) is connected onto the driving roller (17), the motor (20) is positioned outside the shell (13), the motor (20) is used for driving the driving roller (17) to rotate, and the driving roller (17) and the driven roller (26) are used for enabling the capacitor to be placed between two rubber rollers (17) and move along the length direction of the driving roller (17) while enabling the capacitor to rotate;
the flushing mechanism comprises a spray head I (15), a spray head II (18) and a self-suction centrifugal pump (16), the spray head I (15) is arranged at the top of the flushing chamber, the spray head II (18) is arranged at the top of the drying chamber (19), nozzles of the spray head I (15) and the spray head II (18) face to a gap between the driving roller (17) and the driven roller (26), the spray head I (15) and the spray head II (18) are distributed at equal intervals along the length direction of the driving roller (17), the self-suction centrifugal pump (16) is respectively communicated with the liquid storage tank and the spray head I (15), the spray head II (18) is communicated with the air pump, the self-suction centrifugal pump (16) is used for pressurizing and conveying liquid in the liquid storage tank to the spray head I (15), the spray head I (15) is used for spraying high-pressure liquid to the capacitor in the gap between the driving roller (17) and the driven roller (26) to wash the capacitor, and the spray head II (18) is used for spraying hot air to the capacitor in the gap between the driving roller (17) and the driven roller (26) so as to dry the capacitor.
6. The discharging device of the capacitor assembling machine according to claim 5, wherein: the driving roller (17) and the driven roller (26) are obliquely arranged in the shell (13), the low ends of the driving roller (17) and the driven roller (26) are positioned below the material guide hopper (10), and the high ends of the driving roller (17) and the driven roller (26) are positioned right above the material outlet (21).
7. The discharging device of the capacitor assembling machine according to claim 5, wherein: the driving roller (17) is provided with a thread, and the thread is used for enabling the capacitor to rotate and move on the driving roller (17).
CN201921803904.2U 2019-10-24 2019-10-24 Discharging device of capacitor assembling machine Active CN210884073U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110606350A (en) * 2019-10-24 2019-12-24 绵阳高新区资江电子元件有限公司 Discharging device of capacitor assembling machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110606350A (en) * 2019-10-24 2019-12-24 绵阳高新区资江电子元件有限公司 Discharging device of capacitor assembling machine

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