CN210882842U - High-efficient lollipop liquid filling machine - Google Patents

Abstract

The utility model provides a high-efficient lollipop liquid filling machine relates to the food filling field, including the frame, be equipped with carousel subassembly, bull balance, blanking pipeline and the dish subassembly that shakes in the frame, the bull balance is located directly over the blanking pipeline, and the blanking pipeline is located carousel subassembly's top, and the carousel subassembly below is equipped with the dish subassembly that shakes, is equipped with the card bottleneck on the carousel subassembly and keeps in the hopper, and the card bottleneck is located and keeps in under the hopper export, two are no less than to the quantity of card bottleneck, and the quantity of card bottleneck equals with the quantity of the hopper of keeping in. This liquid filling machine is when the filling, and the blanking is separated with vibrations filling, and the blanking only needs 1.5 seconds time, and the blanking is accomplished the back bottle and leaves the blanking station immediately and change next station and shake the filling, advances an empty bottle every 1.5 seconds promptly, goes out the good real bottle of a filling simultaneously, and so the output of minute is: 60 ÷ 1.5 ÷ 40 (bottle/minute), improved filling production efficiency greatly, can satisfy the needs of large-batch industrial production.

Description

High-efficient lollipop liquid filling machine

Technical Field

The utility model relates to a food filling field especially relates to a high-efficient lollipop liquid filling machine.

Background

The filling of the lollipops refers to filling a certain amount of lollipops into bottles, wherein the bottles are generally wide-mouth plastic bottles, and the quantitative filling of the lollipops is realized by directly filling the lollipops after multi-head weighing. Because the lollipop is provided with a long stick, the stick is easy to be clamped on a bottle opening or erected in the bottle when filling, so that the space in the bottle cannot be fully utilized, and the actual filling quantity is less than the quantity required to be filled. In order to increase the number of lollipops which can be filled in plastic bottles each time, the currently adopted filling methods include manual filling and mechanical automatic filling, the manual filling is high in cost and low in efficiency, the products are easily polluted, and the lollipops do not meet the food sanitation safety standard and are gradually eliminated. Mechanical automation filling all adopts the mode of limit filling while vibration bottle to prevent that the lollipop from makeing somebody a mere figurehead in the bottle at present, and blanking, vibration filling all accomplish at same station, and the lollipop of treating needs filling quantity is all filled into the bottle and just can remove the bottle to next station, and length is generally more than 10 seconds during whole filling, calculates according to this filling speed, and every filling head per minute can only fill 6 bottles at most, and filling efficiency is very low, is unfavorable for mass production.

SUMMERY OF THE UTILITY MODEL

In order to solve the problem, the utility model discloses a let blanking (the blanking is called the process of supplying with the material that has weighed to the liquid filling machine by the bull) and vibration filling separation, only calculate output with the time of blanking, the blanking is calculated with 1.5 seconds, so, every output per minute just can reach 40 bottles, has improved production efficiency greatly.

The utility model adopts the following technical scheme: the utility model provides a high-efficient lollipop liquid filling machine, includes the frame, is equipped with rotary assembly, bull balance, blanking pipeline and shakes a set subassembly in the frame, and the bull balance is located directly over the blanking pipeline, and blanking pipeline is located rotary assembly's top, and the rotary assembly below is equipped with shakes a set subassembly, is equipped with the card bottleneck on the rotary assembly and keeps in the hopper, and the card bottleneck is located and keeps in under the hopper export, two are no less than to the quantity of card bottleneck, and the quantity of card bottleneck equals with the quantity of the hopper of keeping in.

Preferably, the number of the clamping bottle mouths is ten, all the clamping bottle mouths are uniformly distributed at the edge of the rotary disc assembly, the number of the temporary storage hoppers is ten, a temporary storage hopper is arranged right above each clamping bottle mouth, and an inlet of one temporary storage hopper is positioned right below the blanking channel.

Preferably, the turntable assembly comprises a speed reduction motor, a driving pulley, a driven pulley, a belt, an intermittent divider and a turntable, wherein the speed reduction motor is fixed on the rack through a motor fixing frame, an output shaft of the speed reduction motor is connected with an input end of the driving pulley, the driving pulley is connected with one end of the belt, the other end of the belt is connected with the driven pulley, an output shaft of the driven pulley is connected with an input end of the intermittent divider, the intermittent divider is arranged on the rack, an output end of the intermittent divider is fixedly connected with an input end of the turntable, a clamping bottle opening and a temporary storage hopper are arranged on the turntable, the temporary storage hopper is positioned right above the clamping bottle opening, and.

Preferably, the number of the vibration disc assemblies is not less than two.

Preferably, the number of the vibrating disc assemblies is three.

Preferably, the vibration disc component comprises a tray, a vertical rod, a damping component, an electromagnet, a damping pad, a mounting rack, a fixed plate and a lifting plate, wherein the mounting rack is located in the machine body, the damping pad is arranged on the mounting rack, the fixed plate is arranged on the damping pad, the material of the fixed plate is iron, the damping component is arranged on the fixed plate, the damping component is connected with the lifting plate, the electromagnet is arranged at the bottom of the lifting plate, the lifting plate is connected with the tray through the vertical rod, and the tray is located above the lifting plate.

Preferably, the tray is a circular arc plate.

Preferably, two are no less than to damping assembly's quantity, and damping assembly includes shock-absorbing rod and damping spring, and the shock-absorbing rod is established on the fixed plate and the shock-absorbing rod is connected with the lifter plate and both are sliding connection, and the cover has damping spring on the shock-absorbing rod, and damping spring is located between lifter plate and the fixed plate.

Preferably, the rack is provided with a bottle protection rail, the bottle protection rail is arc-shaped, and the bottle protection rail surrounds the outer side of the rotary table.

Preferably, a bottle feeding conveyer belt and a bottle discharging conveyer belt are arranged on the rack.

The utility model has the advantages that: this liquid filling machine is when the filling, and the blanking is separated with vibrations filling, and the blanking only needs 1.5 seconds time, and the blanking is accomplished the back bottle and leaves the blanking station immediately and change next station and shake the filling, advances an empty bottle every 1.5 seconds promptly, goes out the good real bottle of a filling simultaneously, and so the output of minute is: 60 ÷ 1.5 ÷ 40 (bottle/minute), improved filling production efficiency greatly, can satisfy the needs of large-batch industrial production.

Drawings

The figures further illustrate the invention, but the embodiments in the figures do not constitute any limitation of the invention.

Fig. 1 is a schematic view of the overall structure of the present invention.

Fig. 2 is a top view of the present invention.

Fig. 3 is a schematic structural diagram of the turntable assembly of the present invention.

Fig. 4 is a schematic structural view of the vibration plate assembly of the present invention.

Fig. 5 is a top view of the vibration plate assembly of the present invention.

Detailed Description

The following will combine the drawings of the embodiments of the present invention to further describe the technical solution of the present invention, and the present invention is not limited to the following specific embodiments. It should be noted that, in the present invention, the embodiments and features of the embodiments may be combined with each other without conflict.

The utility model discloses add hopper 9 of keeping in between blanking pipeline 2 and bottleneck for keeping in and come from bull balance 1 and weighed the material, it moves together on carousel 401 with bottle 6. The blanking pipeline 2 is a blanking channel between the multi-head scale 1 (electronic multi-head scale 1) and the temporary storage hopper 9, the multi-head scale 1 weighs lollipops to be filled and then enters the temporary storage hopper 9 through the blanking pipeline 2, the weighed lollipops enter the temporary storage hopper 9 through the blanking pipeline 2 and take about 1.5 seconds, when all the materials fall into the temporary storage hopper 9 (about 1.5 seconds), the temporary storage hopper 9 on the rotary table 401 and the bottles 6 leave a blanking station at once, the blanking station is given to the next empty bottle 6 for use, the temporary storage hopper 9 on the empty bottle 6 is continuously blanked through the blanking pipeline 2, the temporary storage hopper 9 and the bottles 6 move backwards one station by station at a time interval of 1.5 seconds, in the moving process, the vibration disc continuously vibrates the bottles 6, the phenomenon that the lollipops are suspended in the bottles 6 is continuously destroyed until all the lollipops in the temporary storage hopper 9 are filled into the bottles 6, then the bottle 6 is conveyed out by a bottle outlet conveying chain at a bottle outlet station. Through our experiment repeatedly, need time more than 10 seconds can fill the bottle with the complete vibrations of lollipop in the hopper 9 of keeping in, consequently, set up 9 vibrations stations (including blanking station and play bottle station) between blanking and play bottle station, so whole filling time is: 9X1.5 is 13.5 (seconds), which is 3.5 seconds longer than the test time, thereby ensuring sufficient vibration filling time. In order to achieve the purpose, a ten-station rotary table 401 which rotates intermittently is designed, and rotates one station every 1.5 seconds, wherein one station is a bottle feeding station, one station is a blanking station, one station is a bottle discharging station, and the rest stations are vibration filling stations. The filling machine has the following structure:

with reference to the figures: the utility model provides a high-efficient lollipop liquid filling machine, includes frame 3, is equipped with carousel 401 subassembly, bull balance 1, blanking pipeline 2 and shakes a set subassembly 5 in the frame 3, and bull balance 1 is located blanking pipeline 2 directly over, and blanking pipeline 2 is located the top of carousel 401 subassembly, and carousel 401 subassembly below is equipped with shakes a set subassembly 5, is equipped with card bottleneck 407 and the hopper 9 of keeping in on the carousel 401 subassembly, and card bottleneck 407 is located and keeps in under the hopper 9 export, two are no less than to the quantity of card bottleneck 407, and the quantity of card bottleneck 407 equals with the quantity of the hopper 9 of keeping in. When bottle 6 carries in the card bottleneck 407 in the carousel 401 subassembly, at first rotate through carousel 401 subassembly and drive bottle 6 and carry to the filling station, the lollipop after bull balance 1 weighs drops to temporary storage hopper 9 through blanking pipeline 2, when the lollipop all drops to temporary storage hopper 9, carousel 401 subassembly rotates bottle 6 in driving card bottleneck 407 and temporary storage hopper 9 synchronous motion to vibrations subassembly department and shakes the lollipop compaction in the bottle 6 through vibrations, simultaneously the filling station vacate can be used for the filling of next bottle 6. Shake through a plurality of vibration dish stations, can realize filling all materials in the hopper 9 of will keeping in to the plastic bottle, the plastic bottle that the packing in the card bottleneck 407 was full is carried away again when filling full of lollipop in the plastic bottle, filling and the jolt ramming of next plastic bottle are not delayed at the in-process of plastic bottle jolt ramming, mutually support through a plurality of jolt ramming stations, realize that the filling goes on in step with the jolt ramming, jolt ramming efficiency has been improved, every minute can realize about 40 bottles of filling, only can fill 6 bottles for every turn among the prior art, filling efficiency has improved 6 times at least.

The number of the clamping bottle openings 407 is ten, all the clamping bottle openings 407 are uniformly distributed at the edge of the rotating disc 401 assembly, the number of the temporary storage hoppers 9 is ten, a temporary storage hopper 9 is arranged right above each clamping bottle opening 407, and an inlet of one temporary storage hopper 9 is located right below the blanking channel.

The turntable 401 assembly comprises a speed reducing motor 402, a driving pulley 404, a driven pulley 406, a belt 405, an intermittent divider 403 and a turntable 401, wherein the speed reducing motor 402 is fixed on the frame 3 through a motor fixing frame, an output shaft of the speed reducing motor 402 is connected with an input end of the driving pulley 404, the driving pulley 404 is connected with one end of the belt 405, the other end of the belt 405 is connected with the driven pulley 406, an output shaft of the driven pulley 406 is connected with an input end of the intermittent divider 403, the intermittent divider 403 is arranged on the frame 3, an output end of the intermittent divider 403 is fixedly connected with an input end of the turntable 401, a clamping bottle opening 407 and a temporary storage hopper 9 are arranged on the turntable 401, the temporary storage hopper 9 is positioned right above the clamping bottle opening 407, and the clamping. When the turntable 401 assembly works, firstly, the driving pulley 404 is driven by the speed reducing motor 402 to rotate, the driving pulley 404 drives the driven pulley 406 to rotate through the belt 405, the driven pulley 406 drives the intermittent divider 403 to work when rotating, and the intermittent divider 403 drives the turntable 401 to intermittently rotate.

The number of the vibrating disc assemblies 5 is not less than two.

The number of the vibrating disc assemblies 5 is three. In order to realize the vibration of 9 stations, three vibration disc assemblies 5 are arranged below the turntable 401 assembly, trays 501 in the three vibration disc assemblies 5 are connected with each other, and no tray 501 exists at the bottle feeding station.

The vibration disc component 5 comprises a tray 501, a vertical rod 502, a damping component, an electromagnet 504, a damping pad 505, a mounting rack 506, a fixing plate 507 and a lifting plate 509, the mounting rack 506 is located in a machine body, the damping pad 505 is arranged on the mounting rack 506, the fixing plate 507 is arranged on the damping pad 505, the fixing plate 507 is made of iron, the damping component is arranged on the fixing plate 507 and connected with the lifting plate 509, the electromagnet 504 is arranged at the bottom of the lifting plate 509, the lifting plate 509 is connected with the tray 501 through the vertical rod 502, the tray 501 is located above the lifting plate 509, and the tray 501 is located below a clamping bottle opening 407. When the plastic bottle is driven to the vibration disc station by the turntable 401 assembly, the vibration disc station drives the plastic bottle to vibrate by driving the tray 501 to vibrate.

The tray 501 is an arc-shaped plate.

The number of the damping components is not less than two, the damping components comprise damping rods 508 and damping springs 503, the damping rods 508 are arranged on the fixing plates 507, the damping rods 508 are connected with the lifting plate 509 and are in sliding connection with the lifting plate 509, the damping springs 503 are sleeved on the damping rods 508, and the damping springs 503 are located between the lifting plate 509 and the fixing plates 507.

When the vibration disc component 5 works, firstly, the electromagnet 504 is intermittently electrified, magnetism is generated after the electromagnet 504 is electrified, the magnetism generated by the electromagnet 504 can be attracted with the iron fixing plate 507, when the electromagnet 504 is attracted with the iron fixing plate 507, the electromagnet 504 moves downwards and drives the lifting plate 509 to move downwards when the vibration is generated, meanwhile, the tray 501 is driven to move downwards along with the lifting plate 509, when the electromagnet 504 is powered off, the electromagnet 504 does not generate magnetism any more, under the action of the damping spring 503, the lifting plate 509 and the tray 501 both move upwards, and when the tray 501 moves upwards and downwards, empty plastic bottles on the tray 501 can be driven to vibrate, so that the vibration effect is achieved.

The rack 3 is provided with a bottle protection rail 10, the bottle protection rail 10 is arc-shaped, and the bottle protection rail 10 surrounds the outer side of the rotary disc 401. The bottle guardrail is used for preventing the bottles 6 from being thrown outwards along with the rotation of the rotary table 401, and after the bottles 6 reach the tenth station, the air cylinders on the bottle discharging mechanisms push the bottles onto the bottle discharging conveying chains, and the bottles are conveyed to the next procedure by the bottle discharging conveying chains.

And a bottle feeding conveyer belt 7 and a bottle discharging conveyer belt 8 are arranged on the frame 3.

Through the research many times to the filling process, the utility model discloses set up card bottleneck 407 on the carousel 401 to 10, also set up ten stations, specifically as shown in fig. 2, wherein the station that the reference numeral is 1 is used for advancing the bottle station, and the station that the reference numeral is 2 is used for blanking filling station, and the station that the reference numeral is 3 to 9 is the vibration filling station, and No. 10 stations are for going out the bottle station. The carousel 401 has seted up ten card bottleneck 407 on the carousel 401 evenly distributing ten stations on the circumferencial direction, and the shape and the body of card bottleneck 407 coincide, and every card screen mouth top installation is kept in storage hopper 9, and bottle 6 gets into card bottleneck 407 back, and the bottleneck just in time aligns the export of keeping in hopper 9, and carousel 401 rotates and drives bottle 6 and the hopper 9 that keeps in and rotate together. As shown in fig. 1 and 2, the bottle feeding station is adjacent to the bottle discharging station, after the bottles are fed, the rotary disc 401 intermittently rotates clockwise, the lollipop sequentially passes through the blanking station (when the lollipop is fed, the lollipop weighed by the multi-head scale 1 completely drops to the temporary storage hopper 9 through the blanking hopper), the vibration filling station (when the lollipop completely drops into the plastic bottle through the vibration of the vibration disc assembly 5), and finally reaches the bottle discharging station (the filled plastic bottle is conveyed out), the bottles 6 are positioned below the temporary storage hopper 9 from the feeding rotary disc 401 to the leaving rotary disc 401, and pass through 9 stations on the way, except the bottle feeding station, the other 9 stations are positioned above the vibration disc and have the function of vibrating 6, and the materials in the temporary storage hopper 9 are gradually filled into the bottles in the process, so that the vibration filling time is greatly prolonged, the conditions are established for the lollipops to be filled completely and smoothly into the bottles, the degree of rotation of the assembly of the rotating disc 401 is driven by the intermittent divider 403, as shown in fig. 3, the intermittent divider 403 is ten degrees, the stroke angle is 120 degrees, the stop angle is 240 degrees, and the rotation of the rotating disc 401 is calculated by rotating one station for 1.5 seconds, so that the rotation of the rotating disc 401 takes 0.5 second and the stop takes 1 second, the blanking must be completed when the rotating disc 401 stops, and the available blanking time of the blanking hopper is 1 second. In order to drop the weighed material from the blanking pipe 2 into the temporary storage hopper 9 in less than 1 second, the diameter of the blanking pipe 2 needs to be enlarged as much as possible, and the length of the blanking pipe needs to be shortened as much as possible. The throughput was 60 ÷ 1.5 ÷ 40 bottles/min, calculated by rotating one station at 1.5 seconds (1.5 seconds into one empty bottle while leaving one full bottle). From the second station to the tenth station, vibration of the bottles 6 is borne by one vibration disc assembly 5 at every three stations, three vibration disc assemblies 5 are needed, each vibration disc has a certain fall from the clockwise direction, and the purpose is to enable the distance between the bottle opening and the outlet of the temporary storage hopper 9 to be increased gradually in the whole filling process, so that materials can fall into the bottles 6 smoothly. The vibration plate assembly is supported on the ground rather than on the frame 3 in order to prevent vibration from being transmitted to other parts of the apparatus, since long-term vibration affects the service life of the parts.

This liquid filling machine is when the filling, and the blanking is separated with vibrations filling, and the blanking only needs 1.5 seconds time, and bottle 6 leaves the blanking station immediately after the blanking is accomplished and changes next station and shake the filling, advances an empty bottle 6 every 1.5 seconds promptly, goes out real bottle 6 that a filling is good simultaneously, so the output of per minute is: 60 ÷ 1.5 ÷ 40 (bottle/minute), improved filling production efficiency greatly, can satisfy the needs of large-batch industrial production.

As described above, the above embodiments are not limiting embodiments of the present invention, and modifications or equivalent variations made by those skilled in the art based on the substance of the present invention are within the technical scope of the present invention.

Claims (10)

1. The utility model provides a high-efficient lollipop liquid filling machine, includes the frame, its characterized in that: be equipped with rotary table subassembly, bull balance, blanking pipeline and the dish subassembly that shakes in the frame, the bull balance is located directly over the blanking pipeline, and the blanking pipeline is located rotary table subassembly's top, and the rotary table subassembly below is equipped with the dish subassembly that shakes, is equipped with the card bottleneck and keeps in the hopper on the rotary table subassembly, and the card bottleneck is located and keeps in the hopper export under, two are no less than to the quantity of card bottleneck, and the quantity of card bottleneck equals with the quantity of the hopper of keeping in.

2. The high efficiency lollipop filling machine of claim 1, wherein: the quantity of card bottleneck is ten, and all card bottlenecks evenly distributed are in carousel subassembly's edge, and the quantity of the hopper of keeping in is ten, all is equipped with a hopper of keeping in directly over every card bottleneck, and the entry of one of them hopper of keeping in is located the blanking passageway directly under.

3. The high efficiency lollipop filling machine of claim 1, wherein: the turntable assembly comprises a speed reducing motor, a driving belt wheel, a driven belt wheel, a belt, an intermittent divider and a turntable, wherein the speed reducing motor is fixed on the frame through a motor fixing frame, an output shaft of the speed reducing motor is connected with an input end of the driving belt wheel, the driving belt wheel is connected with one end of the belt, the other end of the belt is connected with the driven belt wheel, an output shaft of the driven belt wheel is connected with an input end of the intermittent divider, the intermittent divider is arranged on the frame, an output end of the intermittent divider is fixedly connected with an input end of the turntable, a clamping bottle opening and a temporary storage hopper are arranged on the turntable, the temporary storage hopper is positioned right.

4. The high efficiency lollipop filling machine of claim 1, wherein: the number of the vibration disc assemblies is not less than two.

5. The high efficiency lollipop filling machine of claim 4, wherein: the number of the vibrating disc assemblies is three.

6. The high efficiency lollipop filling machine of claim 4, wherein: the vibration disc assembly comprises a tray, a vertical rod, a damping assembly, an electromagnet, a damping pad, a mounting frame, a fixed plate and a lifting plate, the mounting frame is located in the machine body, the damping pad is arranged on the mounting frame, the fixed plate is arranged on the damping pad, the material of the fixed plate is iron, the damping assembly is arranged on the fixed plate and is connected with the lifting plate, the electromagnet is arranged at the bottom of the lifting plate, the lifting plate is connected with the tray through the vertical rod, and the tray is located above the lifting plate.

7. The high efficiency lollipop filling machine of claim 6, wherein: the tray is an arc-shaped plate.

8. The high efficiency lollipop filling machine of claim 6, wherein: two are no less than to damping assembly's quantity, and damping assembly includes shock-absorbing rod and damping spring, and the shock-absorbing rod is established on the fixed plate and the shock-absorbing rod is connected with the lifter plate and both are sliding connection, and the cover has damping spring on the shock-absorbing rod, and damping spring is located between lifter plate and the fixed plate.

9. The high efficiency lollipop filling machine of claim 1, wherein: the bottle protection fence is arranged on the rack and is in an arc shape, and the bottle protection fence surrounds the outer side of the rotary table.

10. The high efficiency lollipop filling machine of claim 1, wherein: and a bottle feeding conveyer belt and a bottle discharging conveyer belt are arranged on the frame.

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