CN210879488U - A hydraulic multifunctional bearing dismounting device - Google Patents
A hydraulic multifunctional bearing dismounting device Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及烟草加工行业中的轴承装卸技术领域,具体涉及一种液压式多功能轴承拆卸装置。The utility model relates to the technical field of bearing mounting and dismounting in the tobacco processing industry, in particular to a hydraulic multifunctional bearing dismounting device.
背景技术Background technique
目前烟草加工行业中轴承装卸普遍采用机械式或无固定装置的液压式拉马,这种拉马在使用时存在如下不足:一是机械式拉马使用时需用固定扳手人工用力拧丝杆将轴承取出,比较费力,若轴承与轴配合较紧,该种拉马将无法将轴承拉出;二是该种拉马无固定装置,零件没法固定,拉马工作时易产生零件窜动或丝杆滑动,存在一定的安全隐患,且工作量大、耗时多;三是普通液压拉马无零件固定装置,使用时需人工抓住液压拉马,零件因无固定装置易产生窜动,存在一定的安全隐患,且工作效率低、工作量大。At present, the bearing loading and unloading in the tobacco processing industry generally adopts a mechanical or hydraulic puller without a fixed device. This kind of puller has the following shortcomings in use: First, a fixed wrench is required to manually twist the screw rod when using the mechanical puller. It is laborious to remove the bearing. If the bearing and the shaft are tightly fitted, the puller will not be able to pull the bearing out. Second, the puller has no fixing device, so the parts cannot be fixed, and the parts may move or move easily when the puller is working. The sliding of the screw has certain potential safety hazards, and the workload is large and time-consuming. Third, the ordinary hydraulic puller has no fixing device for parts, and the hydraulic puller needs to be manually grasped when using it. There are certain security risks, and the work efficiency is low and the workload is large.
实用新型内容Utility model content
本实用新型的目的是克服现有技术中存在的不足,提供一种液压式多功能轴承拆卸装置,本实用新型的液压式多功能轴承拆卸装置,结构简单、使用方便,安全系数高、维修人员劳动强度小,工作效率高,拆卸装置的使用寿命长。The purpose of this utility model is to overcome the deficiencies in the prior art, and to provide a hydraulic multifunctional bearing disassembly device. The hydraulic multifunctional bearing disassembly device of the present utility model has the advantages of simple structure, convenient use, high safety factor, and maintenance personnel. The labor intensity is small, the work efficiency is high, and the service life of the dismantling device is long.
为了实现上述目的,本实用新型采用的技术方案为 :In order to achieve the above purpose, the technical scheme adopted by the present utility model is:
一种液压式多功能轴承拆卸装置,其包括液压千斤顶(1)、支架竖梁(2)、支架底座(3)、支架横梁(4)、底座支承板(5)、第一活动立柱(6)、第二活动立柱(7)、第一活动支承板(8)、第二活动支承板(9),支架横梁的两端分别通过支架竖梁与支架底座连接,液压千斤顶通过螺纹连接件固定于支架横梁上,支架底座的两端分别连接有底座支承板,其特征在于:支架底座上活动连接有第一活动立柱、第二活动立柱,第一活动立柱、第二活动立柱位于两支架竖梁之间,第一活动立柱和第二活动立柱上设置有第一活动支承板、第二活动支承板,第一活动支承板、第二活动支承板之间具有可调间隙。A hydraulic multifunctional bearing disassembly device, comprising a hydraulic jack (1), a support vertical beam (2), a support base (3), a support beam (4), a base support plate (5), and a first movable column (6) ), the second movable column (7), the first movable support plate (8), the second movable support plate (9), the two ends of the bracket beam are respectively connected with the bracket base through the bracket vertical beam, and the hydraulic jack is fixed by the screw connection On the support beam, the two ends of the support base are respectively connected with base support plates, which is characterized in that: the support base is movably connected with a first movable column and a second movable column, and the first movable column and the second movable column are located at the vertical positions of the two supports. Between the beams, a first movable support plate and a second movable support plate are arranged on the first movable column and the second movable column, and there is an adjustable gap between the first movable support plate and the second movable support plate.
进一步地,所述第一活动立柱、第二活动立柱的主体延伸方向与第一活动支承板、第二活动支承板的主体延伸方向垂直,第一活动立柱通过第一调节螺栓(10)与支架竖梁连接,第一调节螺栓上连接有多个螺母,该螺母用于第一活动立柱位置调节后的固定;第二活动立柱通过第二调节螺栓(11)与支架竖梁连接,第二调节螺栓上连接有多个螺母,该螺母用于第二活动立柱位置调节后的固定。Further, the extension direction of the main body of the first movable column and the second movable column is perpendicular to the extension direction of the main body of the first movable support plate and the second movable support plate, and the first movable column is connected to the bracket through the first adjustment bolt (10). The vertical beam is connected, and the first adjustment bolt is connected with a plurality of nuts, and the nuts are used for fixing after the position of the first movable column is adjusted; the second movable column is connected with the support vertical beam through the second adjustment bolt (11), and the second adjustable A plurality of nuts are connected to the bolts, and the nuts are used for fixing after the position of the second movable column is adjusted.
进一步地,所述第一活动立柱和/或第二活动立柱底端设有导块,该导块与支架底座上的一个或多个导槽(14)滑动配合,导槽为腰形孔结构。Further, the bottom end of the first movable column and/or the second movable column is provided with a guide block, and the guide block is slidably matched with one or more guide grooves (14) on the support base, and the guide groove is a waist-shaped hole structure .
进一步地,所述第一活动支承板、第二活动支承板呈“L”型结构,第一活动支承板、第二活动支承板的两端分别通过第三调节螺栓(12)、第四调节螺栓(13)连接,第一活动支承板、第二活动支承板放置于第一活动立柱和第二活动立柱上,第一活动支承板与第二活动支承板相对向的一边设置有弧形开口,两个弧形开口构成大体上通孔(15)结构。Further, the first movable support plate and the second movable support plate have an "L"-shaped structure, and the two ends of the first movable support plate and the second movable support plate are respectively adjusted by the third adjustment bolt (12) and the fourth adjustment bolt (12). Bolts (13) are connected, the first movable support plate and the second movable support plate are placed on the first movable column and the second movable column, and the opposite side of the first movable support plate and the second movable support plate is provided with an arc-shaped opening , the two arc-shaped openings constitute a substantially through hole (15) structure.
进一步地,所述通孔的中心与液压千斤顶的伸缩杆的中心对齐;第三调节螺栓、第四调节螺栓上连接有多个螺母,该螺母用于第一活动支承板、第二活动支承板位置调节后的固定。Further, the center of the through hole is aligned with the center of the telescopic rod of the hydraulic jack; the third adjustment bolt and the fourth adjustment bolt are connected with a plurality of nuts, and the nuts are used for the first movable support plate and the second movable support plate. Fixed after position adjustment.
进一步地,所述第一活动立柱、第二活动立柱沿X方向位置可调,第一活动支承板、第二活动支承板沿Y方向位置可调,液压千斤顶的伸缩杆沿Z方向伸缩,X、Y、Z为三维坐标系方向。Further, the position of the first movable column and the second movable column can be adjusted along the X direction, the position of the first movable support plate and the second movable support plate can be adjusted along the Y direction, and the telescopic rod of the hydraulic jack can be expanded and retracted along the Z direction. , Y and Z are the directions of the three-dimensional coordinate system.
进一步地,所述支架竖梁、支架横梁为槽钢结构,支架底座、底座支承板为方钢结构,它们之间采用焊接方式连接在一起,大体上形成矩形结构;液压千斤顶具有伸缩杆和手柄。Further, the support vertical beam and the support beam are channel steel structures, the support base and the base support plate are square steel structures, and they are connected together by welding to form a rectangular structure in general; the hydraulic jack has a telescopic rod and a handle. .
该一种液压式多功能轴承拆卸装置,结构简单、使用方便,安全系数高、维修人员劳动强度小,工作效率高,拆卸装置的使用寿命长。The hydraulic multifunctional bearing dismounting device has the advantages of simple structure, convenient use, high safety factor, low labor intensity of maintenance personnel, high work efficiency, and long service life of the dismounting device.
本实用新型相对于现有技术相比具有如下优点:Compared with the prior art, the utility model has the following advantages:
1.本实用新型液压式多功能轴承拆卸装置加工制作简单,安装使用操作方便,维修人员拆卸轴承工序简化,轴承拆卸安全方便,拆卸时间大大降低,较原来拆卸时间缩短近1.5小时,维修人员工作量小,工作效率高,安全系数高。1. The hydraulic multi-function bearing dismantling device of the present utility model is simple to manufacture, easy to install and operate, simplified for the maintenance personnel to disassemble the bearing, safe and convenient to disassemble the bearing, and greatly reduces the disassembly time, which is shortened by nearly 1.5 hours compared with the original disassembly time, and the maintenance personnel work Small volume, high work efficiency and high safety factor.
2.本实用新型液压式多功能轴承拆卸装置采用两种可调节的活动立柱及活动支承板来支承被取轴承的零件,被取轴承零件放置位置选择范围,且有零件固定装置,零件不易滑动或窜动,安全系数高,支承装置采用100的方钢制作,强度高。2. The hydraulic multi-function bearing dismantling device of the present utility model adopts two kinds of adjustable movable columns and movable support plates to support the parts of the bearing to be taken, the position selection range of the bearing parts to be taken, and there is a part fixing device, the parts are not easy to slide Or swaying, the safety factor is high, the supporting device is made of 100 square steel, and the strength is high.
附图说明Description of drawings
图 1 为本实用新型一种液压式多功能轴承拆卸装置结构示意图;Figure 1 is a schematic structural diagram of a hydraulic multifunctional bearing disassembly device of the present invention;
图 2为本实用新型一种液压式多功能轴承拆卸装置结构示意图;(a)主视图,(b)侧视图,(c)俯视图。Figure 2 is a schematic structural diagram of a hydraulic multifunctional bearing disassembly device of the present invention; (a) a front view, (b) a side view, and (c) a top view.
图中:液压千斤顶1、支架竖梁2、支架底座3、支架横梁4、底座支承板5、第一活动立柱6、第二活动立柱7、第一活动支承板8、第二活动支承板9、第一调节螺栓10、第二调节螺栓11、第三调节螺栓12、第四调节螺栓13、导槽14、通孔15、伸缩杆16、手柄17。In the figure: hydraulic jack 1, support
具体实施方式Detailed ways
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. The embodiments described above are a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
下面结合附图对本实用新型作进一步详细说明。The present utility model will be described in further detail below in conjunction with the accompanying drawings.
如图1-2所示,一种液压式多功能轴承拆卸装置,其包括液压千斤顶1、支架竖梁2、支架底座3、支架横梁4、底座支承板5、第一活动立柱6、第二活动立柱7、第一活动支承板8、第二活动支承板9,支架横梁4的两端通过支架竖梁2与支架底座3连接,液压千斤顶1通过螺纹连接件固定于支架横梁4上,支架底座3的两端分别连接有底座支承板5;其特征在于,支架底座3上活动连接有第一活动立柱6、第二活动立柱7,第一活动立柱6、第二活动立柱7位于两支架竖梁2之间,第一活动立柱6和第二活动立柱7上安装/连接有第一活动支承板8、第二活动支承板9,第一活动支承板8、第二活动支承板9之间具有可调间隙。As shown in Figure 1-2, a hydraulic multifunctional bearing disassembly device includes a hydraulic jack 1, a support
液压千斤顶1具有伸缩杆16和手柄17,伸缩杆16的伸缩方向与支架竖梁2平行,手柄17用于手握操作。The hydraulic jack 1 has a
第一活动立柱6、第二活动立柱7的主体延伸方向与第一活动支承板8、第二活动支承板9的主体延伸方向垂直,第一活动立柱6通过第一调节螺栓10与支架竖梁2连接,第一调节螺栓10上连接有多个(3个)螺母,该螺母用于第一活动立柱6位置调节后的固定/锁定,第二活动立柱7通过第二调节螺栓11与支架竖梁2连接,第二调节螺栓11上连接有多个(3个)螺母,该螺母用于第二活动立柱7位置调节后的固定/锁定;第一活动立柱6和/或第二活动立柱7底端设有导块/导条,该导块与支架底座3上的一个或多个导槽14滑动配合,导槽14为腰形孔结构。The extension direction of the main body of the first
第一活动支承板8、第二活动支承板9呈“L”型结构,第一活动支承板8、第二活动支承板9的两端分别通过第三调节螺栓12、第四调节螺栓13连接,第一活动支承板8、第二活动支承板9放置/安装于第一活动立柱6和第二活动立柱7上,第一活动支承板8与第二活动支承板相对向的一边设置有弧形开口/半圆形开口,两个弧形开口构成大体上通孔15结构,该通孔15的中心与液压千斤顶1/伸缩杆16的中心对齐;第三调节螺栓12、第四调节螺栓13上连接有多个(2个)螺母,该螺母用于第一活动支承板8、第二活动支承板9位置调节后的固定/锁定。The first
第一活动支承板8和/或第二活动支承板9上还可设置有用于具有轴承零件安装的一个或多个固定孔。第一活动立柱6、第二活动立柱7沿X方向位置可调,第一活动支承板8、第二活动支承板9沿Y方向位置可调,液压千斤顶1的伸缩杆16沿Z方向伸缩,X、Y、Z为三维坐标系方向。The first
支架竖梁2、支架横梁4可以为槽钢结构,支架底座3、底座支承板5可以为方钢结构,它们之间可以采用焊接方式连接在一起,大体上形成矩形结构。本实用新型液压式多功能轴承拆卸装置采用液压式千斤顶与固定支架联接,固定支架采用120宽度的加厚槽钢焊接而成,轴承拆卸装置强度高;液压式多功能轴承拆卸装置采用的液压式千斤顶的吨位为20吨进口千斤顶,拆卸装置的压缩压力大,密封系数高,可拆卸大、中、小型轴承,适应范围大。The support
整个液压式轴承拆卸装置的支架横梁4、支架竖梁2、底座支承板、支架底座3、活动立柱、活动支承板通过焊接及螺栓联接的方式与液压千斤顶联接在一起。工作时,根据需取轴承零件的种类及尺寸大小,调节活动立柱和/或活动支承板的开度(两活动立柱之间的距离、两活动支承板之间的距离),然后将需要取轴承的零件放置/安装在活动支承板上或活动立柱上,调节调节螺栓,将需取轴承零件固定,再调整液压千斤顶伸缩杆与被取轴承接触,通过手动往复压缩液压千斤顶伸缩杆,通过液压力作用将轴承取出,轴承取出后,通过释放千斤顶泄压按钮,千斤顶压缩杆收回到原始位置,最后将需取轴承的零件自装置上取下。The
该一种液压式多功能轴承拆卸装置,结构简单、使用方便,安全系数高、维修人员劳动强度小,工作效率高,拆卸装置的使用寿命长。The hydraulic multifunctional bearing dismounting device has the advantages of simple structure, convenient use, high safety factor, low labor intensity of maintenance personnel, high work efficiency, and long service life of the dismounting device.
上述实施方式是对本实用新型的说明,不是对本实用新型的限定,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的保护范围由所附权利要求及其等同物限定。The above embodiment is an illustration of the present invention, not a limitation of the present invention. It can be understood that these embodiments can be changed, modified, replaced and modified without departing from the principle and spirit of the present The scope of protection of the new type is defined by the appended claims and their equivalents.
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| CN110682253A (en) * | 2019-11-15 | 2020-01-14 | 江西中烟工业有限责任公司 | A hydraulic multifunctional bearing dismounting device |
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