CN210875780U - Multi-gradient magnetic adjustable dry separator - Google Patents
Multi-gradient magnetic adjustable dry separator Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及一种干选机,尤其是一种多梯度磁力可调的干选机。The utility model relates to a dry sorter, in particular to a dry sorter with adjustable multi-gradient magnetic force.
背景技术Background technique
随着铁矿资源的不断减少,铁矿石资源的品位逐渐降低,多级磁选设备越来越受到人们的重视。目前矿山多采用常规次滚筒进行单独的三段式干选配置形式:弱磁磁滚筒粗选回收强磁性的磁铁矿,粗磁尾矿产品则给入中磁磁滚筒扫选强磁性矿物,最后中磁尾矿再通过强磁磁滚筒进行弱磁性回收。With the continuous reduction of iron ore resources, the grade of iron ore resources has gradually decreased, and multi-stage magnetic separation equipment has attracted more and more attention. At present, mines mostly use conventional secondary drums for a separate three-stage dry separation configuration: the weak magnetic magnetic drum is used for rough separation to recover strong magnetic magnetite, and the coarse magnetic tailings products are fed into the medium magnetic magnetic drum to sweep the strong magnetic minerals. Finally, the medium magnetic tailings are recycled through the strong magnetic magnetic drum for weak magnetic recovery.
常规筒式干选机利用分选筒体旋转产生的离心力及颗粒自身的重力和筒体磁力的作用来实现磁性颗粒与非磁性颗粒的分离,受其结构形式及分选性能的限制,存在以下问题:一是磁性物夹杂较为严重,造成精矿品位提升幅度有限;二是抛废率低;三是分离不清,造成尾矿品位偏高等问题。The conventional cylindrical dry separator uses the centrifugal force generated by the rotation of the sorting cylinder, the gravity of the particles and the magnetic force of the cylinder to achieve the separation of magnetic particles and non-magnetic particles. Limited by its structural form and sorting performance, there are the following Problems: First, the magnetic inclusions are serious, resulting in a limited improvement in concentrate grade; second, the rejection rate is low; third, the separation is unclear, resulting in problems such as high tailings grade.
实用新型内容Utility model content
为解决上述技术问题,本实用新型提供了多梯度磁力可调的干选机,实现多级复合式选矿,保证精矿产品质量稳定,分选彻底,同时磁力强度的调节适应不同类型的磁铁矿石物料。In order to solve the above technical problems, the utility model provides a dry separator with adjustable multi-gradient magnetic force, which realizes multi-stage compound beneficiation, ensures stable quality of concentrate products and complete separation, and at the same time, the adjustment of magnetic force is suitable for different types of magnetite ore. materials.
本实用新型解决的技术问题所采用的方案是:The scheme adopted in the technical problem solved by the utility model is:
一种多梯度磁力可调的干选机,包括机架、第一梯度磁床、第二梯度磁床、扫选滚筒、第一分矿输送机和第二分矿输送机,所述第一梯度磁床安装在所述机架的上部,所述第二梯度磁床安装在所述机架的中部,所述扫选滚筒安装在所述机架的下部,所述第一梯度磁床与第二梯度磁床通过固定在所述机架上的第一分矿输送机连接,所述第二梯度磁床和扫选滚筒通过固定在所述机架上的第二分矿输送机连接,所述机架的顶部设置给料口,底部设有出矿口。A multi-gradient magnetic adjustable dry separator includes a frame, a first gradient magnetic bed, a second gradient magnetic bed, a sweeping drum, a first ore separation conveyor and a second ore separation conveyor. The gradient magnetic bed is installed on the upper part of the frame, the second gradient magnetic bed is installed in the middle of the frame, the sweeping drum is installed at the lower part of the frame, and the first gradient magnetic bed is connected to the The second gradient magnetic bed is connected by the first ore separation conveyor fixed on the frame, the second gradient magnetic bed and the sweeping drum are connected by the second ore separation conveyor fixed on the frame, The top of the frame is provided with a feeding port, and the bottom is provided with a ore outlet.
其中,第一梯度磁床用于在重力、磁力、离心力等作用下完成物料第一次筛选,分离出精矿和尾矿;第二梯度磁床用于在重力、磁力、离心力等作用下完成物料第二筛选,分离出中矿和尾矿;扫选滚筒用于在重力、离心力等作用下完成物料的第三筛选,分离出中矿和尾矿。上述结构实现三级梯度选矿,保证分选彻底,有效减少尾矿中磁性铁含量,抛除矿料中非磁性物料,提高磁性物料纯度或品位,减少物料磨量,降低后工序生产成本。Among them, the first gradient magnetic bed is used to complete the first screening of materials under the action of gravity, magnetic force, centrifugal force, etc., and the concentrate and tailings are separated; the second gradient magnetic bed is used to complete the action of gravity, magnetic force, centrifugal force, etc. The second screening of the material separates the medium ore and tailings; the sweeping drum is used to complete the third screening of the material under the action of gravity and centrifugal force to separate the medium and tailings. The above structure realizes three-stage gradient beneficiation, ensures thorough separation, effectively reduces the content of magnetic iron in tailings, removes non-magnetic materials in the ore material, improves the purity or grade of magnetic materials, reduces the amount of material grinding, and reduces the production cost of the subsequent process.
优选地,所述第一梯度磁床与第二梯度磁床的结构相同,所述第一分矿输送机和第二分矿输送机的结构相同。其中,第一梯度磁床的磁力强度相对于第二梯度磁床的磁力强度弱,可筛选出物料中的磁力强度最大的磁铁矿,即精矿。Preferably, the structures of the first gradient magnetic bed and the second gradient magnetic bed are the same, and the structures of the first ore separating conveyor and the second ore separating conveyor are the same. Among them, the magnetic strength of the first gradient magnetic bed is weaker than that of the second gradient magnetic bed, and the magnetite with the highest magnetic strength in the material, that is, the concentrate, can be screened out.
优选地,所述第一梯度磁床包括磁滚筒、传动筒、输送带、第一磁系、第二磁系,所述磁滚筒安装在所述机架上部的一端,所述传动筒安装在机架上部的另一端,所述输送带绕在所述磁滚筒和传动筒上,所述第一磁系安装在靠近所述输送带的上表面的内侧,所述第二磁系安装在靠近所述输送带的下表面的内侧。采用本步的有益效果是第一梯度磁床和第二梯度磁床不仅利于磁滚筒进行物料的分选,同时,其均设有第一磁系和第二磁系,其中,第一磁系主要实现磁力充分翻转铁矿石物料,解决磁性物料与非磁性物料包裹夹杂严重,存在分离效果差、分离不彻底等问题,第一梯度磁床的第二磁系用于吸附磁力强的物料,分选出精矿,提高精矿的纯度品味。第二梯度磁床中的第二磁性用于吸附磁力相对较弱些的物料,分选出中矿。Preferably, the first gradient magnetic bed comprises a magnetic drum, a transmission drum, a conveyor belt, a first magnetic system, and a second magnetic system, the magnetic drum is installed at one end of the upper part of the frame, and the transmission drum is installed in the upper part of the frame. At the other end of the upper part of the frame, the conveyor belt is wound on the magnetic drum and the transmission drum, the first magnetic system is installed near the inner side of the upper surface of the conveyor belt, and the second magnetic system is installed near the upper surface of the conveyor belt. The inner side of the lower surface of the conveyor belt. The beneficial effect of adopting this step is that the first gradient magnetic bed and the second gradient magnetic bed are not only conducive to the sorting of materials by the magnetic drum, but also have a first magnetic system and a second magnetic system, wherein the first magnetic system It mainly realizes the magnetic force to fully flip the iron ore material, and solves the problems of serious inclusion of magnetic materials and non-magnetic materials, poor separation effect and incomplete separation. The second magnetic system of the first gradient magnetic bed is used to adsorb materials with strong magnetic force. Sort out the concentrate to improve the purity and taste of the concentrate. The second magnetism in the second gradient magnetic bed is used for adsorbing materials with relatively weak magnetic force, and sorting out medium ore.
优选地,所述出矿口包括第一尾矿口、精矿口、中矿口和第二尾矿口,所述第一尾矿口位于所述磁滚筒的下方,所述精矿口位于所述第一梯度磁床的传动筒的下方,所述中矿口位于第二梯度磁床的传动筒和扫选滚筒的下方,所述第二尾矿口位于所述扫选滚筒远离中矿口一侧的下方。Preferably, the outlet includes a first tailings outlet, a concentrate outlet, a middle mine outlet and a second tailings outlet, the first tailings outlet is located below the magnetic drum, and the concentrate outlet is located at the bottom of the magnetic drum. Below the transmission drum of the first gradient magnetic bed, the middle ore port is located below the transmission drum and the sweeping drum of the second gradient magnetic bed, and the second tailings port is located in the sweeping drum away from the middle ore under the side of the mouth.
优选地,所述第一磁系包括多个固定在所述机架上的第一永磁铁,所述第一永磁铁沿输送带的上表面的运动方向间隔排列,所述第一永磁铁的N极和S极交替布置。采用本步的有益效果是第一永磁铁的N极和S极交替布置,有利于物料在磁力作用下翻转,提高磁性物料与非磁性物料的分离效果。Preferably, the first magnetic system includes a plurality of first permanent magnets fixed on the frame, the first permanent magnets are arranged at intervals along the moving direction of the upper surface of the conveyor belt, and the first permanent magnets are N poles and S poles are alternately arranged. The beneficial effect of this step is that the N poles and the S poles of the first permanent magnet are alternately arranged, which is beneficial for the material to be turned over under the action of the magnetic force and improves the separation effect of the magnetic material and the non-magnetic material.
优选地,所述第二磁系包括多个固定在丝杆升降机或电磁盘上的第二永磁铁,所述丝杆升降机或电磁盘固定在机架上,所述第二永磁沿输送带的下表面的运动方向间隔排列。采用本步的有益效果是通过控制丝杆升降高低,控制第二永磁铁的磁力线长度,从而控制磁场强度,进而控制经过第二永磁铁时输送带的磁力强度;或者第二永磁铁与电磁盘固定连接,电磁盘通电,通过控制电流的大小,实现对第二永磁铁的磁力强弱的调节,从而改变第一梯度磁床和第二梯度磁床下方的磁力强弱。故实现根据磁铁矿石物料的实际情况,调整一梯度磁床和第二梯度磁床的下方的磁力强度,从而便于有效对不同规格的磁铁矿石进行分离筛选。Preferably, the second magnetic system includes a plurality of second permanent magnets fixed on a screw lift or an electro-magnetic disk, the screw lift or the electro-magnetic disk is fixed on the frame, and the second permanent magnets are along the conveyor belt The direction of motion of the lower surface is spaced apart. The beneficial effect of this step is to control the length of the magnetic field line of the second permanent magnet by controlling the height of the screw rod, thereby controlling the magnetic field strength, and then controlling the magnetic strength of the conveyor belt when passing through the second permanent magnet; or the second permanent magnet and the electromagnet Fixed connection, the electromagnet is energized, and the magnetic force of the second permanent magnet is adjusted by controlling the magnitude of the current, thereby changing the magnetic force under the first gradient magnetic bed and the second gradient magnetic bed. Therefore, according to the actual situation of the magnetite material, the magnetic strength under the first gradient magnetic bed and the second gradient magnetic bed can be adjusted, so as to facilitate the effective separation and screening of magnetite of different specifications.
优选地,所述磁滚筒内设有内滚筒和多个第三永磁铁,所述内滚筒安装在所述磁滚筒的轴上,所述第三永磁铁安装在所述磁滚筒上远离所述传动筒的一侧,所述第三永磁铁沿所述内滚筒的外表面径向排列形成半圆环形,所述第三永磁体的N极和S极交替布置。采用本步的有益效果是磁滚筒用于在重力、磁力、离心力等作用下进行物料分选,磁滚筒的远离传动筒的一侧具有磁力,吸附有磁力的物料,无磁力物料将被抛出,即分离出尾矿,因磁力作用吸附在输送带物料随着输送带的运动,移动至磁滚筒无磁力的一侧时,物料因失去磁力落入第一分矿输送带或第二份矿输送带上,然后对此物料(未被抛出的物料)再进行分选。Preferably, the magnetic drum is provided with an inner drum and a plurality of third permanent magnets, the inner drum is installed on the shaft of the magnetic drum, and the third permanent magnets are installed on the magnetic drum away from the On one side of the transmission drum, the third permanent magnets are radially arranged along the outer surface of the inner drum to form a semi-circular ring, and the N poles and the S poles of the third permanent magnets are alternately arranged. The beneficial effect of this step is that the magnetic drum is used for material sorting under the action of gravity, magnetic force, centrifugal force, etc. The side of the magnetic drum away from the transmission drum has a magnetic force, attracting materials with magnetic force, and materials without magnetic force will be thrown out , that is, the tailings are separated, and the material is adsorbed on the conveyor belt due to the magnetic force. When the material moves to the non-magnetic side of the magnetic drum, the material falls into the first ore conveying belt or the second ore because of the loss of magnetic force. On the conveyor belt, and then the material (the material that is not thrown out) is sorted.
优选地,所述第一分矿输送机和第二分矿输送机的进料端分别位于所述磁滚筒靠近所述传动筒的一侧下方。采用本步的有益效果是保证未抛出物料完全落入第一分矿输送机或第二分矿输送机上,尾矿全部落入尾矿口。Preferably, the feeding ends of the first ore dividing conveyor and the second ore dividing conveyor are respectively located below the side of the magnetic drum close to the transmission drum. The beneficial effect of adopting this step is to ensure that the unthrown material completely falls on the first ore-separating conveyor or the second ore-separating conveyor, and the tailings all fall into the tailings mouth.
优选地,所述机架为全封闭式。采用本步的有益效果是实现全封闭作业,减少粉尘污染,确保安全环保。Preferably, the rack is fully enclosed. The beneficial effect of this step is to realize fully enclosed operation, reduce dust pollution, and ensure safety and environmental protection.
本实用新型的有益效果:The beneficial effects of the present utility model:
1.本实用新型提供了一种多梯度磁力可调的干选机,第一梯度磁床、第二梯度磁床以及扫选滚筒实现了多级复合式选矿,保证了精矿产品质量稳定,分选彻底,一次抛尾量大,尾矿品可达0.5~0.7以下。精矿粉品位一次可达50%以上的产品富集可达90%-95%(根据各矿情况)。同时分选后精矿粉品位的提高,输入到下级的体积和吨位降低,减少了后级工序的入磨量,进入后级的入磨量降低50%左右。1. The utility model provides a dry separator with adjustable multi-gradient magnetic force. The first gradient magnetic bed, the second gradient magnetic bed and the scavenging drum realize multi-stage compound beneficiation, which ensures the stable quality of concentrate products. The sorting is thorough, the amount of tailings thrown at one time is large, and the tailings products can reach below 0.5 to 0.7. The product with the grade of concentrate powder can reach more than 50% at a time, and the enrichment can reach 90%-95% (according to the situation of each mine). At the same time, the grade of concentrate powder after separation is improved, and the volume and tonnage input to the lower stage is reduced, which reduces the amount of grinding in the subsequent stage, and the amount of grinding in the latter stage is reduced by about 50%.
2.本实用新型中第二磁系包括多个固定在丝杆升降机或电磁盘上的第二永磁铁,通过丝杆升降机调节第二永磁块与输送带的距离,从而控制磁力的强弱;或者通过电磁盘连接电力,控制电流大小,实现对永磁铁的磁力强弱的调节。因此可根据磁铁矿石物料的类型,设置适宜的磁力,从而便于有效的进行分离筛选。2. In the present invention, the second magnetic system includes a plurality of second permanent magnets fixed on the screw lifter or the electro-magnetic disk, and the distance between the second permanent magnet block and the conveyor belt is adjusted by the screw lifter, thereby controlling the strength of the magnetic force ; Or connect the electric power through the electric disk, control the current size, and realize the adjustment of the magnetic force of the permanent magnet. Therefore, an appropriate magnetic force can be set according to the type of magnetite material, so as to facilitate effective separation and screening.
3.本实用新型中的机架为全封闭式,实现了全封闭作业,安全环保。3. The frame in the utility model is a fully enclosed type, which realizes the fully enclosed operation and is safe and environmentally friendly.
附图说明Description of drawings
图1是本实用新型中某一实施例多梯度磁力可调的干选机的结构示意图;1 is a schematic structural diagram of a dry separator with adjustable multi-gradient magnetic force in a certain embodiment of the present utility model;
图2是某一实施例中第一梯度磁床的结构示意图;2 is a schematic structural diagram of a first gradient magnetic bed in an embodiment;
图3是某一实施例中第二磁系的结构示意图;3 is a schematic structural diagram of a second magnetic system in a certain embodiment;
图4是某一实施例中第二磁系的结构示意图;4 is a schematic structural diagram of a second magnetic system in a certain embodiment;
图5是某一实施例中磁滚筒的结构示意图;Fig. 5 is the structural representation of the magnetic drum in a certain embodiment;
其中:1-机架;2-第一梯度磁床;3-第二梯度磁床;4-扫选滚筒;5-第一分矿输送机; 6-第二分矿输送机;Wherein: 1-frame; 2-first gradient magnetic bed; 3-second gradient magnetic bed; 4-sweeping drum; 5-first ore distribution conveyor; 6-second ore distribution conveyor;
101-给料口;102-出矿口;101-feeding port; 102-mining port;
201-磁滚筒;202-传动筒;203-输送带;204-第一磁系;205-第二磁系;201-magnetic drum; 202-transmission cylinder; 203-conveyor belt; 204-first magnetic system; 205-second magnetic system;
1021-第一尾矿口;1022-精矿口;1023-中矿口;1024-第二尾矿口;1021-first tailings mouth; 1022-concentrate mouth; 1023-middle mines mouth; 1024-second tailings mouth;
2011-内滚筒;2022-第三永磁铁;2011-inner drum; 2022-third permanent magnet;
2031-上表面;2032-下表面;2031-upper surface; 2032-lower surface;
2051-第二永磁铁;2052-丝杆升降机;2053-电磁盘。2051-Second permanent magnet; 2052-Screw lift; 2053-Electromagnetic disk.
具体实施方式Detailed ways
下面将结合附图对本实用新型技术方案的实施例进行详细的描述。以下实施例仅用于更加清楚地说明本实用新型的技术方案,因此只作为示例,而不能以此来限制本实用新型的保护范围。The embodiments of the technical solutions of the present utility model will be described in detail below with reference to the accompanying drawings. The following embodiments are only used to illustrate the technical solutions of the present invention more clearly, and are therefore only used as examples, and cannot be used to limit the protection scope of the present invention.
需要注意的是,除非另有说明,本申请使用的技术术语或者科学术语应当为本实用新型所属领域技术人员所理解的通常意义。It should be noted that, unless otherwise specified, the technical or scientific terms used in the present application shall have the usual meanings understood by those skilled in the art to which the present invention belongs.
在本申请的描述中,需要理解的是,术语“上”、“下”、“左”、“右”、“顶”、“底”“内”、“外”、“径向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of this application, it is to be understood that the terms "upper", "lower", "left", "right", "top", "bottom", "inner", "outer", "radial", etc. indicate The orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation or a specific orientation. construction and operation, and therefore should not be construed as a limitation of the present invention.
此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。在本实用新型的描述中,“多个”的含义是两个以上,除非另有明确具体的限定。In addition, the terms "first", "second", etc. are used for descriptive purposes only, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. In the description of the present invention, "plurality" means two or more, unless otherwise clearly defined.
在本申请中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In this application, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of the two elements or the interaction relationship between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
本实用新型提供了一种多梯度磁力可调的干选机,实现了多级复合式选矿,保证了精矿产品质量稳定,分选彻底,一次抛尾量大,尾矿品可达0.5~0.7以下。精矿粉品位一次可达50%以上的产品富集可达90%-95%(根据各矿情况)。分选后精矿粉品位的提高,输入到下级的体积和吨位降低,减少了后级工序的入磨量,进入后级的入磨量降低50%左右。The utility model provides a dry separator with adjustable multi-gradient magnetic force, which realizes multi-stage compound beneficiation, ensures stable quality of concentrate products, complete separation, large amount of tails thrown at one time, and tailings products can reach 0.5~ 0.7 or less. The product with the grade of concentrate powder can reach more than 50% at a time, and the enrichment can reach 90%-95% (according to the situation of each mine). After separation, the grade of concentrate powder is improved, and the volume and tonnage input to the lower stage is reduced, which reduces the input grinding amount of the subsequent stage process, and the input grinding amount entering the latter stage is reduced by about 50%.
参见图1,一种多梯度磁力可调的干选机,包括机架1、第一梯度磁床2、第二梯度磁床3、扫选滚筒4、第一分矿输送机5和第二分矿输送机6,所述第一梯度磁床2安装在所述机架1的上部,所述第二梯度磁床3安装在所述机架1的中部,所述扫选滚筒4安装在所述机架1的下部,所述第一梯度磁床2与第二梯度磁床3通过固定在机架1上的第一分矿输送机5连接,所述第二梯度磁床3和扫选滚筒4通过固定在机架1上的第二分矿输送机6连接,所述机架1的顶部设置给料口101,底部设有出矿口102。Referring to Fig. 1, a dry separator with adjustable multi-gradient magnetic force includes a frame 1, a first gradient
其中,所述第一梯度磁床2与第二梯度磁床3的结构相同,所述第一分矿输送机5和第二分矿输送机5的结构相同。如图1所示,第一梯度磁床2与第二梯度磁床3仅长度不同,第一梯度磁床2比第二梯度磁床3长。The structures of the first gradient
具体工作时,第一梯度磁床2用于筛选精矿和尾矿,第二梯度磁床3用于筛选中矿和尾矿,扫选滚筒用于筛选中矿和尾矿。第一梯度磁床2、第二梯度磁床3、扫选滚筒4的磁力强度可根据铁磁矿物料性质以及生产要求具体情况设定。In specific work, the first gradient
第一分矿输送机5和第二分矿输送机6均为现有技术,通过电机驱动运转,分别用于运输未被抛出的磁铁矿石分别落入第二梯度磁床3和扫选滚筒4进行第二次、第三次的筛选。The first ore-separating
一较佳实施例,参见图2,所述的第一梯度磁床2包括磁滚筒201、传动筒202、输送带203、第一磁系204和第二磁系205,其中,磁滚筒201和传动筒202通过环绕的输送带 203连接,磁滚筒201和传动筒202通过轴承座安装在机架1上,传动筒202的轴与电机连接,电机驱动传动筒202的转动,转速可根据铁磁矿以及生产要求具体情况设定。如图1 所示,输送带203为逆时针循环运动,由于输送带203需要承载磁铁矿石物料,同时受磁力线范围影响等,因此输送带203应当是高强度较薄输送带,通常采用不锈钢材质。In a preferred embodiment, referring to FIG. 2, the first gradient
第一磁系204安装在在靠近输送带203的上表面2031的内侧,具体地,向左运动的输送带203的下方,此处机架上固定有第一磁系204,第二磁系205安装在靠近输送带203的下表面2032的内侧,即向右运动的输送带203的上方,此处机架上固定有第二磁系205。The first
一较佳实施例,参考图1,机架1的底部出矿口102包括第一尾矿口1021、精矿口1022、中矿口1023和第二尾矿口1024,其中,第一尾矿口1021位于第一梯度磁床2的磁滚筒201 的下方,机架1中靠近磁滚筒201一侧利用隔板7设置了第一尾矿通道,并与第一尾矿1022 连通;精矿口1022位于第一梯度磁床2的传动筒202的下方,也通过隔板7设置了精矿通道,并与精矿口连通;中矿口1023位于所述第二梯度磁床3的传动筒202及扫选滚筒4的下方,也通过隔板设置了中矿通道,并与中矿口1023连通;扫选滚筒4的下方通过隔板设有第二尾矿口105位于所述远离中矿口1023一侧的下方。In a preferred embodiment, referring to FIG. 1 , the
一较佳实施例,参见图2,输送带203的上表面2031的内侧处的机架1上直接安装有多个第一永磁铁组成了第一磁系204,第一永磁铁沿输送带203上表面2031的运动方向间隔排列,第一永磁铁的N极和S极交替布置。第一永磁铁的N极和S极交替布置,使得磁铁矿石物料发生跳动,有利于物料在磁力作用下翻转,充分搅动,提高铁矿石物流的分离效果。In a preferred embodiment, referring to FIG. 2 , a plurality of first permanent magnets are directly mounted on the frame 1 at the inner side of the
一较佳实施例,参见图3,输送带203的下表面2032的内侧处的机架1上安装有多个第二永磁铁2051组成了第二磁系205,第二永磁铁2051通过丝杆升降机2052安装在机架1上,通过控制丝杆升降机2051高度,控制第二永磁铁2051的磁力线长度,当第二永磁铁2051远离输送带203的下表面2032时,向右运动的输送带203的表面的磁力减弱;当第二永磁铁2051靠近输送带203的下表面2032时,向右运动的输送带203的表面的磁力增强。In a preferred embodiment, referring to FIG. 3, a plurality of second
参见图4,第二永磁块2051与电磁盘2053连接安装在机架1上,电磁盘2053导电,通过控制电流大小,控制第二永用磁块2051的磁力强弱。从而便于适应不同情况的磁铁矿石物料的分选。4 , the second
一较佳实施例,参见图5,所述磁滚筒201内设有内滚筒2011和多个第三永磁铁2012,内滚筒安装在磁滚筒的轴上,第三永磁铁2012安装在磁滚筒201远离传动筒202的一侧,第三永磁铁2012沿内滚筒2011的外表面径向排列形成半圆环形,第三永磁体2012的N极和S极交替布置。A preferred embodiment, referring to FIG. 5 , the
磁滚筒201利用重力、磁力、离心力等作用对磁铁矿石物料进行分离,磁滚筒201的一侧带有磁力,另一侧无磁力,无磁力的尾矿被抛出,有磁力的磁铁矿石吸附在磁滚筒201一侧的输送带203上,当运输带203运动至磁滚筒201无磁力处,吸附在运输带上磁铁矿石因磁力消失落入第一分矿输送带5或第二份矿输送带6上,然后由第二磁系204通过磁力将第一分矿输送带5或第二分矿输送带6上的磁铁矿石物料进一步分选。The
另外扫选滚筒5和磁滚筒201结构相同,均为半磁力滚筒,利用离心力及颗粒自身的重力和磁力的作用来实现磁性颗粒与非磁性颗粒的分离。In addition, the cleaning
一较佳实施例,参见图1,所述第一分矿输送机5和第二分矿输送机6的进料端分别位于所述磁滚筒201靠近所述传动筒202的一侧的下方,即位于磁滚筒没有磁力处的下方。保证将未抛出的磁铁矿石物料(吸附在磁滚筒上的磁铁矿石)随着运输带203的运动,因磁力的消失,全部落入第一分矿输送机5或第二分矿输送机6上,再进一步分选,被抛出的无磁力的尾矿全部抛入尾矿口。In a preferred embodiment, referring to FIG. 1 , the feeding ends of the first ore-separating
另一实施例中,所述机架1为全封闭式。实现全封闭作业,减少粉尘污染,确保安全环保。全封闭式为本领域常规手段,可采用本技术领域任一能够实施的手段。In another embodiment, the rack 1 is fully enclosed. Realize fully enclosed operation, reduce dust pollution, and ensure safety and environmental protection. The fully enclosed type is a conventional means in the field, and any implementable means in the technical field can be used.
此外,本实用新型中的磁滚筒201、传动筒202及输送带203等均不与磁系接触,减少机械磨损,减少了设备的故障率。In addition, the
本实用新型中的干选机还设有控制系统,控制系统分别与第一梯度磁床2、第二梯度磁床3、扫选滚筒4、第一分矿输送机5和第二分矿输送机6连接,用于控制干选机的正常运转。本实用新型中的各部件的安装均为本领域常规手段。The dry separator in the utility model is also provided with a control system, and the control system is respectively connected with the first gradient
如图1所示的一实施例的干选机的具体工作过程:The specific working process of the dry separator of an embodiment as shown in Figure 1:
第一梯度磁床2磁力相对于第二梯度磁床3的磁力较弱,第二梯度磁床3的磁力相对于扫选滚筒4的磁力较弱,输送带203逆时针运动。The magnetic force of the first gradient
首先磁铁矿石物料从给料口101(给料口101位于第一梯度磁床2的传动筒202的一端) 落入第一梯度磁床2的输送带203上,传动筒202在电机的驱动下带动输送带203逆时针运动,因第一磁系204的作用,磁铁矿石物料在输送带203上不断跳动,充分翻转搅动,确保磁性物料与非磁性物料的分离,磁铁矿石物料随着输送带203的向右运动,经磁滚筒 201后,在重力、磁力和离心力的作用下,无磁力的尾矿被抛出,并从第一尾矿口1021输出;未被抛出的磁铁矿石物料因磁滚筒201的磁力吸附在运输带203上,随着运输带203 的继续运动,当运输带203运动至磁滚筒201无磁力处,运输带203上的磁铁矿石物料将落入第一分矿输送机5上,随着第一矿输送机5的运动,磁铁矿石物料移动到了第一梯度磁床2上的第二磁性205的下方,第一分矿输送机5上的磁铁矿石物料中磁力最强的物料 (精矿)被第一梯度磁床2上的第二磁系205吸附在输送带203的表面继续运动,当运动至靠近传送筒202处,运输带203表面的磁力消失,则精矿被抛入精矿通道从精矿口1022 输出;First, the magnetite material falls onto the
留在第一分矿输送机5上未被第一梯度磁床2上的第二磁系205吸附的磁铁矿石物料随着第一分矿输送机5继续运动,当运动至第一分矿输送机5的末端,磁铁矿石物料落入第二梯度磁床3上进行第二次筛选,筛选过程与第一梯度磁床2相同,第二梯度磁床3的磁力相对第一梯度磁床2的磁力强,尾矿被磁滚筒201抛出,未被抛出的磁铁矿石物料落入第二分矿输送带6上,第二分矿输送带6上的磁铁矿石原料经第二梯度磁床3上的第二磁系205将磁力相对较强的物料(中矿)吸附在输送带203的表面,随着输送带203的运动,相对较强的物料(中矿)被抛入中矿通道从中矿口1023输出;The magnetite material remaining on the first
留在第二分矿输送机6上的磁铁矿石物料继续运动,输送至扫选滚筒4,在磁力、重力和离心力的作用下,分选出尾矿和中矿,尾矿被抛入第二尾矿口1024输出,中矿被抛入中矿口1023输出。进而完成磁铁矿石物料的分选。The magnetite ore material left on the second
最后应说明的是:以上各实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述各实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本实用新型各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model, but not to limit them; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that : it can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements to some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the various embodiments of the present utility model Scope of technical solutions.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115318434A (en) * | 2022-08-02 | 2022-11-11 | 深圳市宇阳科技发展有限公司 | Magnetism-adjustable magnetic separator |
| CN115445767A (en) * | 2022-09-14 | 2022-12-09 | 承德星铄科技有限公司 | Multi-gradient parallel double-roller dry magnetic separator |
| CN115814946A (en) * | 2022-12-16 | 2023-03-21 | 中冶北方(大连)工程技术有限公司 | Double-layer magnetic separation bed |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115318434A (en) * | 2022-08-02 | 2022-11-11 | 深圳市宇阳科技发展有限公司 | Magnetism-adjustable magnetic separator |
| CN115445767A (en) * | 2022-09-14 | 2022-12-09 | 承德星铄科技有限公司 | Multi-gradient parallel double-roller dry magnetic separator |
| CN115814946A (en) * | 2022-12-16 | 2023-03-21 | 中冶北方(大连)工程技术有限公司 | Double-layer magnetic separation bed |
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