CN210861709U - New Air Energy Heating Device for Processing Horizontal Immersion Copper Wires - Google Patents
New Air Energy Heating Device for Processing Horizontal Immersion Copper Wires Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及机械设备技术领域,具体来说,涉及新型水平沉铜线加工用空气能加热装置。The utility model relates to the technical field of mechanical equipment, in particular to a novel air energy heating device for processing horizontal immersed copper wires.
背景技术Background technique
空气能,即空气中所蕴含的低品位热能,又称空气源。能量守恒定律告诉我们能量不会凭空产生,也不会凭空消失;空气中的热能就是空气吸收太阳光散发的能量产生的。气温越高,空气能越丰富,空气能和水能、风能、太阳能、潮汐能等同属于清洁能源的一种,将空气能收集利用起来的装置叫热泵,被称为空气能热泵技术。Air energy, that is, the low-grade thermal energy contained in the air, also known as air source. The law of conservation of energy tells us that energy will not be created out of thin air, nor will it disappear out of thin air; the heat energy in the air is generated by the energy emitted by the air absorbing sunlight. The higher the temperature, the richer the air energy. Air energy, water energy, wind energy, solar energy, and tidal energy are equivalent to a type of clean energy. The device that collects and utilizes air energy is called a heat pump, which is called air energy heat pump technology.
然而在水平沉铜线加工生产过程中,需要对除胶和硼松两个缸内部的加工药水进行加热作业,但是目前传统的药水加热方式是采用电加热方式,依靠电器发热功能使缸体液体药水温度上升,不仅加热效果均匀度和效率较低,能源消耗大,增加生产投入成本,同时也容易出现漏电现象引发火灾。However, in the production process of horizontal sinking copper wire, it is necessary to heat the processing potions inside the two cylinders of degumming and boron pine. However, the traditional heating method of potion is electric heating, which relies on the heating function of electrical appliances to make the liquid in the cylinder. When the temperature of the potion rises, not only the uniformity and efficiency of the heating effect are low, but the energy consumption is large, which increases the cost of production input, and it is also prone to leakage and fire.
实用新型内容Utility model content
(一)解决的技术问题(1) Technical problems solved
针对现有技术的不足,本实用新型提供了新型水平沉铜线加工用空气能加热装置,具备加热高效环保,能源消耗低,使用安全的优点,进而解决上述背景技术中的问题。Aiming at the deficiencies of the prior art, the present invention provides a novel air energy heating device for processing horizontal immersed copper wires, which has the advantages of high efficiency and environmental protection, low energy consumption, and safe use, thereby solving the above-mentioned problems in the background technology.
(二)技术方案(2) Technical solutions
为实现上述加热高效环保,能源消耗低,使用安全的优点,本实用新型采用的具体技术方案如下:In order to realize the above-mentioned advantages of high efficiency and environmental protection of heating, low energy consumption and safe use, the specific technical scheme adopted by the present utility model is as follows:
新型水平沉铜线加工用空气能加热装置,包括空气能热泵、膨松缸和除胶缸,所述空气能热泵的内部安装有蒸发器,所述空气能热泵的内部安装有冷凝器,且冷凝器与蒸发器之间循环连接有铜管,所述蒸发器的一侧通过铜管连接有汽液分离器,且汽液分离器的一侧位于空气能热泵的内部通过通过连接有压缩机,所述冷凝器与膨松缸,除胶缸之间均连接有冷水入管,且冷水入管的上方位于冷凝器的一侧安装有热水出管,所述冷水入管的表面安装有循环泵。A new type of air energy heating device for processing horizontal sinking copper wires, including an air energy heat pump, a bulking cylinder and a glue removal cylinder, an evaporator is installed inside the air energy heat pump, a condenser is installed inside the air energy heat pump, and A copper tube is cyclically connected between the condenser and the evaporator, one side of the evaporator is connected with a vapor-liquid separator through the copper tube, and one side of the vapor-liquid separator is located inside the air-energy heat pump and is connected with a compressor through the A cold water inlet pipe is connected between the condenser, the bulking cylinder and the glue removal cylinder, and a hot water outlet pipe is installed above the cold water inlet pipe on one side of the condenser, and a circulating pump is installed on the surface of the cold water inlet pipe.
进一步的,所述空气能热泵的内部位于冷凝器的一侧通过铜管连接有储液罐,且储液罐的一侧安装有干燥器,并且干燥器的一侧通过铜管连接有膨胀阀。Further, the interior of the air-energy heat pump is located on one side of the condenser and is connected to a liquid storage tank through a copper pipe, and a dryer is installed on one side of the liquid storage tank, and one side of the dryer is connected with an expansion valve through a copper pipe. .
进一步的,所述膨松缸与除胶缸的一侧均开设有排水口,且膨松缸与除胶缸的上部均开设有热水出口。Further, a water outlet is provided on one side of the bulking cylinder and the degumming cylinder, and a hot water outlet is provided on the upper part of the bulking cylinder and the degumming cylinder.
进一步的,所述冷凝器内部的铜管为螺旋状结构。Further, the copper tube inside the condenser is a spiral structure.
进一步的,所述空气能热泵的一侧开设有排风口,且排风口的内部安装有风扇,所述空气能热泵的规格为20p。Further, an air exhaust port is opened on one side of the air energy heat pump, and a fan is installed inside the air exhaust port, and the specification of the air energy heat pump is 20p.
进一步的,所述空气能热泵的内部安装有温度调节器,所述压缩机的顶部设置有电能输入端,所述膨松缸与除胶缸的缸内药水温度为90℃。Further, a temperature regulator is installed inside the air energy heat pump, an electric energy input end is arranged on the top of the compressor, and the temperature of the liquid medicine in the bulking cylinder and the glue removing cylinder is 90°C.
(三)有益效果(3) Beneficial effects
与现有技术相比,本实用新型提供了新型水平沉铜线加工用空气能加热装置,具备以下有益效果:Compared with the prior art, the utility model provides a novel air energy heating device for processing horizontal immersed copper wires, which has the following beneficial effects:
(1)、本实用新型通过空气能热泵内部的蒸发器将空气进行热交换,温度降低后的空气被风扇排出热泵外部,同时,蒸发器内部的工质吸热汽化吸入压缩机,压缩机将这种低压工质气体压缩成高温、高压气体经铜管送入冷凝器内部,并通过循环泵将膨松缸、除胶缸内的药水也进入冷凝器内进行药水加热作业,被工质加热后的药水经热水出管分别回流进膨松缸、除胶缸内进行加工使用,该装置采用空气能循环加热的方式,不但节能环保,有效降低了能源消耗和生产投入成本,同时通过空气能加热替代传统的电加热器加热,有效解决了传统缸内加热器漏电异常及液体药水导电传导的问题,降低安全事故,并且冷凝器内连接的铜管采用螺旋状结构,可以有效增加与药液加热接触面积,提高药液加热的工作效率。(1), the utility model carries out heat exchange of air by the evaporator inside the air energy heat pump, and the air after the temperature reduction is discharged outside the heat pump by the fan, meanwhile, the working medium inside the evaporator absorbs heat and vaporizes and sucks into the compressor, and the compressor will This low-pressure working medium gas is compressed into high-temperature and high-pressure gas and sent into the condenser through the copper tube, and the liquid medicine in the bulking cylinder and the glue removal cylinder is also entered into the condenser through the circulating pump for the liquid medicine heating operation, which is heated by the working medium. The last syrup is returned to the bulking tank and the glue removal tank respectively through the hot water outlet pipe for processing and use. It can heat to replace the traditional electric heater, effectively solve the problems of abnormal leakage of the traditional in-cylinder heater and the conduction of liquid medicine, and reduce safety accidents. The copper tube connected in the condenser adopts a spiral structure, which can effectively increase the connection with the medicine. Liquid heating contact area to improve the working efficiency of liquid heating.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the accompanying drawings required in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only of the present invention. For some embodiments of the present invention, for those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1是根据本实用新型实施例的新型水平沉铜线加工用空气能加热装置的外部结构示意图;1 is a schematic diagram of the external structure of a novel air energy heating device for processing horizontal immersed copper wires according to an embodiment of the present invention;
图2是根据本实用新型实施例的新型水平沉铜线加工用空气能加热装置的内部结构示意图;2 is a schematic diagram of the internal structure of a novel air energy heating device for processing horizontal immersed copper wires according to an embodiment of the present invention;
图中:In the picture:
1、空气能热泵;2、膨松缸;3、热水出口;4、冷水入管;5、排水口;6、除胶缸;7、循环泵;8、热水出管;9、冷凝器;10、储液罐;11、干燥器;12、膨胀阀;13、蒸发器;14、汽液分离器;15、温度调节器;16、压缩机;17、铜管。1. Air energy heat pump; 2. Bulk tank; 3. Hot water outlet; 4. Cold water inlet pipe; 5. Drain outlet; 6. Glue removal tank; 7. Circulating pump; 8. Hot water outlet; 9. Condenser ; 10, liquid storage tank; 11, dryer; 12, expansion valve; 13, evaporator; 14, vapor-liquid separator; 15, temperature regulator; 16, compressor; 17, copper pipe.
具体实施方式Detailed ways
为进一步说明各实施例,本实用新型提供有附图,这些附图为本实用新型揭露内容的一部分,其主要用以说明实施例,并可配合说明书的相关描述来解释实施例的运作原理,配合参考这些内容,本领域普通技术人员应能理解其他可能的实施方式以及本实用新型的优点,图中的组件并未按比例绘制,而类似的组件符号通常用来表示类似的组件。In order to further illustrate each embodiment, the present invention provides accompanying drawings, which are part of the disclosure of the present invention, which are mainly used to illustrate the embodiments, and can be used to explain the operation principles of the embodiments in conjunction with the relevant descriptions in the specification, With reference to these contents, those of ordinary skill in the art will understand other possible implementations and advantages of the present invention. Components in the figures are not drawn to scale, and similar component symbols are generally used to denote similar components.
根据本实用新型的实施例,提供了新型水平沉铜线加工用空气能加热装置。According to the embodiments of the present invention, a novel air energy heating device for processing horizontal immersed copper wires is provided.
现结合附图和具体实施方式对本实用新型进一步说明,如图1-2所示,根据本实用新型实施例的新型水平沉铜线加工用空气能加热装置,包括空气能热泵1、膨松缸2和除胶缸6,空气能热泵1的内部安装有蒸发器13,空气能热泵1的内部安装有冷凝器9,且冷凝器9与蒸发器13之间循环连接有铜管17,蒸发器13的一侧通过铜管17连接有汽液分离器14,且汽液分离器14的一侧位于空气能热泵1的内部通过通过连接有压缩机16,冷凝器9与膨松缸2,除胶缸6之间均连接有冷水入管4,且冷水入管4的上方位于冷凝器9的一侧安装有热水出管8,冷水入管4的表面安装有循环泵7,膨松缸2与除胶缸6的一侧均开设有排水口5,且膨松缸2与除胶缸6的上部均开设有热水出口3。The present utility model will now be further described with reference to the accompanying drawings and specific embodiments. As shown in Figs. 1-2, the novel air energy heating device for processing horizontal immersed copper wires according to an embodiment of the present utility model includes an air
具体的,通过空气能热泵1内部的蒸发器13将空气进行热交换,温度降低后的空气被风扇排出热泵外部,同时,蒸发器13内部的工质吸热汽化吸入压缩机16,压缩机16将这种低压工质气体压缩成高温、高压气体经铜管17送入冷凝器9内部,并通过循环泵7将膨松缸2、除胶缸6内的药水也进入冷凝器9内进行药水加热作业,被工质加热后的药水经热水出管8分别回流进膨松缸2、除胶缸6内进行加工使用,该装置采用空气能循环加热的方式,不但节能环保,有效降低了能源消耗和生产投入成本,同时通过空气能加热替代传统的电加热器加热,有效解决了传统缸内加热器漏电异常及液体药水导电传导的问题,降低安全事故。Specifically, the air is heat-exchanged through the
在一个实施例中,空气能热泵1的内部位于冷凝器9的一侧通过铜管17连接有储液罐10,且储液罐10的一侧安装有干燥器11,并且干燥器11的一侧通过铜管17连接有膨胀阀12。In one embodiment, the interior of the air-
具体的,工质被冷却成液体,该液体经膨胀阀12节流降温后再次流入蒸发器13,进行反复循环工作,从而可以有效提高工质的利用效率。Specifically, the working medium is cooled into a liquid, and the liquid is throttled and cooled by the
在一个实施例中,冷凝器9内部的铜管17为螺旋状结构。In one embodiment, the
具体的,冷凝器9内连接的铜管17采用螺旋状结构,可以有效增加与药液加热接触面积,提高药液加热的工作效率。Specifically, the
在一个实施例中,空气能热泵1的一侧开设有排风口,且排风口的内部安装有风扇,空气能热泵1的规格为20p。In one embodiment, an air outlet is opened on one side of the air
具体的,通过空气能热泵1的一侧开设有排风口和风扇,可以加速空气流动和排出,提高空气能的转换效率。Specifically, by opening one side of the air
在一个实施例中,空气能热泵1的内部安装有温度调节器15,压缩机16的顶部设置有电能输入端,膨松缸2与除胶缸6的缸内药水温度为90℃。In one embodiment, a
具体的,温度调节器15的设置可以对其加热温度进行控制,使其药水能够加热到合适的温度,有利于提高水平沉铜线的加工质量。Specifically, the setting of the
工作原理:先将该空气能热泵1移动安装到加热使用的工作区域内,然后外接电源对装置进行通电,热泵一侧的轴流风扇开始运转,室外空气通过空气能热泵1内部的蒸发器13将空气进行热交换,温度降低后的空气被风扇排出热泵外部,同时,蒸发器13内部的工质吸热汽化吸入压缩机16,压缩机16将这种低压工质气体压缩成高温、高压气体经铜管17送入冷凝器9内部,并通过循环泵7将膨松缸2、除胶缸6内的药水也进入冷凝器9内进行药水加热作业,被工质加热后的药水经热水出管8分别回流进膨松缸2、除胶缸6内进行加工使用,该装置采用空气能循环加热的方式,不但节能环保,有效降低了能源消耗和生产投入成本,同时通过空气能加热替代传统的电加热器加热,有效解决了传统缸内加热器漏电异常及液体药水导电传导的问题,降低安全事故,并且冷凝器9内连接的铜管17采用螺旋状结构,可以有效增加与药液加热接触面积,提高药液加热的工作效率,最后而工质被冷却成液体,该液体经膨胀阀12节流降温后再次流入蒸发器13,进行反复循环工作。Working principle: first move and install the air-
在本实用新型中,除非另有明确的规定和限定,术语“安装”、“设置”、“连接”、“固定”、“旋接”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the present utility model, unless otherwise expressly specified and limited, terms such as "installation", "arrangement", "connection", "fixation", "swivel connection" should be understood in a broad sense, for example, it may be a fixed connection, It can also be detachable connection or integrated; it can be mechanical connection or electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal communication of two elements or the interaction of two elements Unless otherwise clearly defined, those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the within the scope of protection of the present invention.
Claims (6)
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| CN114158196A (en) * | 2021-12-07 | 2022-03-08 | 江西华兴四海机械设备有限公司 | Heating device and heating method for working groove of circuit board manufacturing equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114158196A (en) * | 2021-12-07 | 2022-03-08 | 江西华兴四海机械设备有限公司 | Heating device and heating method for working groove of circuit board manufacturing equipment |
| CN114158196B (en) * | 2021-12-07 | 2024-02-27 | 江西华兴四海机械设备有限公司 | Heating device and heating method for working groove of circuit board manufacturing equipment |
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