CN210859745U - Transmission device of vertical stirrer - Google Patents
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Abstract
本实用新型公开了一种垂直搅拌器的传动装置,涉及垂直搅拌领域,包括输入机构、输出机构;所述输入机构包括输入轴,所述输入轴的轴线沿水平方向,所述输入轴连接在轴线沿水平方向设置的轴承中;所述输出机构包括输出轴、主轴安装孔;所述输出轴的轴线沿竖直方向,所述输出轴连接在轴线沿竖直方向设置的轴承中;所述输出轴上开设有从其上端贯穿到其下端的主轴安装孔,所述主轴安装孔与所述输出轴同轴设置;所述输入轴与所述输出轴之间设有转向机构,所述转向机构能够将水平轴的旋转转换为竖直轴的旋转。本实用新型的优点在于:能够降低垂直搅拌器传动站的高度并能够方便、快速地更换旋转接头。
The utility model discloses a transmission device for a vertical stirrer, which relates to the field of vertical stirring and comprises an input mechanism and an output mechanism; the input mechanism comprises an input shaft, the axis of the input shaft is along the horizontal direction, and the input shaft is connected to In the bearing whose axis is arranged in the horizontal direction; the output mechanism includes an output shaft and a main shaft mounting hole; the axis of the output shaft is in the vertical direction, and the output shaft is connected in the bearing whose axis is arranged in the vertical direction; the The output shaft is provided with a main shaft installation hole penetrating from its upper end to its lower end, the main shaft installation hole and the output shaft are coaxially arranged; a steering mechanism is arranged between the input shaft and the output shaft, and the steering The mechanism is capable of converting the rotation of the horizontal axis to the rotation of the vertical axis. The advantages of the utility model are that the height of the vertical agitator transmission station can be reduced and the rotary joint can be replaced conveniently and quickly.
Description
技术领域technical field
本实用新型涉及垂直搅拌领域,尤其涉及一种垂直搅拌器的传动装置。The utility model relates to the field of vertical stirring, in particular to a transmission device of a vertical stirrer.
背景技术Background technique
在浮法玻璃生产线中,玻璃液搅拌器是平板玻璃生产的专用设备之一。玻璃液搅拌器安装在熔窑的卡脖口处,对玻璃液进行搅拌,用于提高玻璃熔化的均匀性,是对玻璃液进行强制均化的专用设备。玻璃液搅拌器通过搅拌叶片的机械搅拌来消除或降低自然均化不能克服的缺陷,保证进入成型区域的玻璃液的热均匀性和化学均匀性,从而提高玻璃成品的光学性能和表面质量。玻璃液搅拌器的搅拌方式分为水平搅拌和垂直搅拌,随着产品质量要求提高,垂直搅拌器越来越被广泛采用,尤其是信息显示玻璃、汽车玻璃等高端生产线首选垂直搅拌器。In the float glass production line, the glass liquid stirrer is one of the special equipment for the production of flat glass. The molten glass stirrer is installed at the neck of the melting furnace to stir the molten glass to improve the uniformity of glass melting. It is a special equipment for forced homogenization of the molten glass. The glass liquid agitator eliminates or reduces the defects that cannot be overcome by natural homogenization through the mechanical stirring of the stirring blade, and ensures the thermal and chemical uniformity of the glass liquid entering the forming area, thereby improving the optical performance and surface quality of the glass finished product. The stirring methods of glass liquid mixers are divided into horizontal stirring and vertical stirring. With the improvement of product quality requirements, vertical stirrers are more and more widely used, especially for high-end production lines such as information display glass and automotive glass. Vertical stirrer is the first choice.
垂直搅拌器由于垂直旋转的特点,搅拌机构中安装有旋转接头。公告号为CN201883016U的专利文件公开了一种改进的高温熔融玻璃液的垂直搅拌器,该专利文件的说明书中公开了电动机和减速器安装在笼型支架顶部,通过爪式离合器带动搅拌杆旋转,结合说明书附图1,浮动式旋转接头安装在搅拌杆的中部,冷却水通过浮动式旋转接头流经搅拌叶片后,再流出浮动式旋转接头。现有的垂直搅拌器的搅拌机构的驱动装置采用后置方式安装在主轴的尾部,旋转接头采用中置方式安装在主轴的中部。现有的垂直搅拌器的搅拌机构存在以下缺点:后置式驱动装置需要将传动站架在非常高的位置,需要格外的钢构平台支撑,成本较高;由于驱动装置安装在主轴的尾部,旋转接头只能采用中置方式安装在主轴的中部,旋转接头属于易损件,经常要进行更换,中置式旋转接头更换时需要将整个搅拌机构全部拆解,更换时间长,不利于生产。Due to the characteristics of vertical rotation, the vertical stirrer is equipped with a rotary joint in the stirring mechanism. The patent document with the publication number CN201883016U discloses an improved vertical stirrer for high-temperature molten glass. The description of the patent document discloses that the motor and the reducer are installed on the top of the cage bracket, and the stirring rod is driven by the claw clutch to rotate, With reference to Figure 1 of the description, the floating rotary joint is installed in the middle of the stirring rod, and the cooling water flows through the floating rotary joint through the stirring blade, and then flows out of the floating rotary joint. The drive device of the stirring mechanism of the existing vertical stirrer is installed at the rear of the main shaft in a rear-mounted manner, and the rotary joint is installed in the middle of the main shaft in a middle-mounted manner. The stirring mechanism of the existing vertical agitator has the following disadvantages: the rear-mounted drive device requires the transmission station to be placed in a very high position, which requires an extra steel structure platform to support, and the cost is high; since the drive device is installed at the tail of the main shaft, the rotating The joint can only be installed in the middle of the main shaft. The rotary joint is a wearing part and needs to be replaced frequently. When replacing the central rotary joint, the entire stirring mechanism needs to be disassembled, and the replacement time is long, which is not conducive to production.
实用新型内容Utility model content
本实用新型所要解决的技术问题在于提供一种能够降低垂直搅拌器传动站的高度的垂直搅拌器的传动装置。The technical problem to be solved by the utility model is to provide a transmission device for a vertical agitator which can reduce the height of the vertical agitator transmission station.
本实用新型是通过以下技术手段实现解决上述技术问题的:垂直搅拌器的传动装置,包括输入机构(76)、输出机构(77);所述输入机构(76)包括输入轴(763),所述输入轴(763)的轴线沿水平方向,所述输入轴(763)连接在轴线沿水平方向设置的轴承中;所述输出机构(77)包括输出轴(773)、主轴安装孔(774);所述输出轴(773)的轴线沿竖直方向,所述输出轴(773)连接在轴线沿竖直方向设置的轴承中;所述输出轴(773)上开设有从其上端贯穿到其下端的主轴安装孔(774),所述主轴安装孔(774)与所述输出轴(773)同轴设置;所述输入轴(763)与所述输出轴(773)之间设有转向机构,所述转向机构能够将水平轴的旋转转换为竖直轴的旋转;驱动装置的输出轴水平设置,所述输入轴(763)与所述驱动装置固定连接;所述输出轴(773)通过所述主轴安装孔(774)套在垂直搅拌器的主轴(1)的外圈,所述输出轴(773)连接所述主轴(1)的中部。该垂直搅拌器的传动装置能够连接在主轴的中部,通过转向机构将水平设置的驱动装置输出轴的旋转转换为竖直设置的主轴的旋转,能够降低驱动装置的高度,从而降低垂直搅拌器传动站的高度,降低企业投资成本;由于垂直搅拌器的传动装置连接在主轴的中部,旋转接头可以连接在主轴的尾部,更换旋转接头时无需对垂直搅拌器的搅拌机构进行拆解,能够方便、快速地更换旋转接头,有利于企业生产。The present invention solves the above-mentioned technical problems through the following technical means: the transmission device of the vertical stirrer includes an input mechanism (76) and an output mechanism (77); the input mechanism (76) includes an input shaft (763), so the The axis of the input shaft (763) is in a horizontal direction, and the input shaft (763) is connected to a bearing whose axis is arranged in the horizontal direction; the output mechanism (77) includes an output shaft (773), a main shaft mounting hole (774) ; The axis of the output shaft (773) is in the vertical direction, and the output shaft (773) is connected in a bearing whose axis is arranged in the vertical direction; A main shaft installation hole (774) at the lower end, the main shaft installation hole (774) and the output shaft (773) are coaxially arranged; a steering mechanism is provided between the input shaft (763) and the output shaft (773) , the steering mechanism can convert the rotation of the horizontal axis into the rotation of the vertical axis; the output shaft of the driving device is arranged horizontally, and the input shaft (763) is fixedly connected with the driving device; the output shaft (773) passes through The main shaft installation hole (774) is sleeved on the outer ring of the main shaft (1) of the vertical agitator, and the output shaft (773) is connected to the middle of the main shaft (1). The transmission device of the vertical agitator can be connected to the middle of the main shaft, and the rotation of the output shaft of the horizontally arranged driving device is converted into the rotation of the main shaft arranged vertically through the steering mechanism, so that the height of the driving device can be reduced, thereby reducing the transmission of the vertical agitator. The height of the vertical agitator reduces the investment cost of the enterprise; since the transmission device of the vertical agitator is connected to the middle of the main shaft, the rotary joint can be connected to the tail of the main shaft. Quickly replace the rotary joint, which is beneficial to the production of enterprises.
作为优化的技术方案,所述传动装置(7)还包括箱体(71),所述箱体(71)为中空长方体;所述箱体(71)的两个相对的竖直侧板上分别开设有输入轴安装孔,两个输入轴安装孔相对设置;所述箱体(71)的顶部水平板和底部水平板上分别开设有输出轴安装孔,两个输出轴安装孔相对设置;所述输入机构(76)还包括第一轴承(761)、第二轴承(762),所述第一轴承(761)、第二轴承(762)的轴线均沿水平方向设置并分别固定连接在两个输入轴安装孔中,所述输入轴(763)的两侧分别连接在所述第一轴承(761)、第二轴承(762)的轴承孔中;所述输出机构(77)还包括第三轴承(771)、第四轴承(772),两个第三轴承(771)的轴线均沿竖直方向设置并分别固定连接在两个输出轴安装孔中,所述输出轴(773)的两侧分别连接在所述第三轴承(771)、第四轴承(772)的轴承孔中。As an optimized technical solution, the transmission device (7) further comprises a box body (71), the box body (71) is a hollow cuboid; two opposite vertical side plates of the box body (71) are respectively An input shaft installation hole is opened, and the two input shaft installation holes are arranged oppositely; the top horizontal plate and the bottom horizontal plate of the box body (71) are respectively provided with an output shaft installation hole, and the two output shaft installation holes are arranged oppositely; The input mechanism (76) further comprises a first bearing (761) and a second bearing (762), and the axes of the first bearing (761) and the second bearing (762) are arranged along the horizontal direction and are respectively fixedly connected to the two bearings. In the input shaft mounting holes, two sides of the input shaft (763) are respectively connected in the bearing holes of the first bearing (761) and the second bearing (762); the output mechanism (77) further includes a The three bearings (771), the fourth bearing (772), and the axes of the two third bearings (771) are arranged in the vertical direction and are respectively fixedly connected in the two output shaft mounting holes. The two sides are respectively connected in the bearing holes of the third bearing (771) and the fourth bearing (772).
作为优化的技术方案,所述传动装置(7)还包括第一端盖(72)、第二端盖(73)、第三端盖(74)、第四端盖(75);所述第一端盖(72)、第二端盖(73)分别盖在两个输入轴安装孔的外侧,所述第一端盖(72)的中心开设有输入轴通过孔;所述第三端盖(74)盖在所述顶部水平板上的输出轴安装孔的外侧,所述第四端盖(75)盖在所述底部水平板上的输出轴安装孔的外侧,所述第三端盖(74)、第四端盖(75)的中心分别开设有输出轴通过孔;所述第一轴承(761)、第二轴承(762)分别位于所述第一端盖(72)、第二端盖(73)的内侧,所述输入轴(763)的一端从所述输入轴通过孔伸出所述箱体(71)的外部,所述输入轴(763)的另一端位于所述第二端盖(73)的内侧;两个第三轴承(771)分别位于所述第三端盖(74)、第四端盖(75)的内侧,所述输出轴(773)的两端分别从两个输出轴通过孔伸出所述箱体(71)的外部。As an optimized technical solution, the transmission device (7) further comprises a first end cover (72), a second end cover (73), a third end cover (74), and a fourth end cover (75); The one end cover (72) and the second end cover (73) are respectively covered on the outside of the two input shaft mounting holes, and the center of the first end cover (72) is provided with an input shaft passing hole; the third end cover (74) cover the outside of the output shaft mounting hole on the top horizontal plate, the fourth end cover (75) covers the outside of the output shaft mounting hole on the bottom horizontal plate, and the third end cover (74) and the center of the fourth end cover (75) are respectively provided with an output shaft passing hole; the first bearing (761) and the second bearing (762) are respectively located on the first end cover (72), the second bearing On the inner side of the end cover (73), one end of the input shaft (763) protrudes from the input shaft through hole to the outside of the casing (71), and the other end of the input shaft (763) is located in the first The inner side of the second end cover (73); the two third bearings (771) are respectively located on the inner side of the third end cover (74) and the fourth end cover (75), and the two ends of the output shaft (773) are respectively The two output shafts protrude from the outside of the casing (71) through holes.
作为优化的技术方案,所述输入机构(76)还包括输入轴密封圈(766),所述输入轴密封圈(766)设在所述第一轴承(761)与所述第一端盖(72)之间并套在所述输入轴(763)的外圈;所述输出机构(77)还包括输出轴密封圈(776),两个输出轴密封圈(776)分别设在所述第三轴承(771)与所述第三端盖(74)之间以及所述第四轴承(772)与所述第四端盖(75)之间,两个输出轴密封圈(776)分别套在所述输出轴(773)的外圈。As an optimized technical solution, the input mechanism (76) further includes an input shaft sealing ring (766), and the input shaft sealing ring (766) is provided on the first bearing (761) and the first end cover ( 72) and sleeved on the outer ring of the input shaft (763); the output mechanism (77) further includes an output shaft sealing ring (776), and the two output shaft sealing rings (776) are respectively provided on the first Between the three bearings (771) and the third end cover (74) and between the fourth bearing (772) and the fourth end cover (75), two output shaft sealing rings (776) are respectively sleeved on the outer ring of the output shaft (773).
作为优化的技术方案,所述输入轴密封圈(766)、输出轴密封圈(776)均采用唇型密封圈。As an optimized technical solution, both the input shaft sealing ring (766) and the output shaft sealing ring (776) use lip-type sealing rings.
作为优化的技术方案,所述输入轴(763)包括输入轴主体、输入轴轴头,所述输入轴轴头固定连接在所述输入轴主体的一端,所述输入轴主体、输入轴轴头同轴设置;所述输入轴主体的两端分别连接在所述第一轴承(761)、第二轴承(762)的轴承孔中;所述输入轴轴头的侧壁上开设有输入轴键槽(764);所述输入机构(76)还包括输入轴法兰(765),所述输入轴法兰(765)包括连接套、法兰盘、轴头安装腔、连接套键槽;所述连接套和所述法兰盘同轴设置,所述连接套的一端固定连接在所述法兰盘的一端;所述连接套的另一端开设有轴头安装腔,所述轴头安装腔与所述连接套同轴设置;所述轴头安装腔的内侧面开设有连接套键槽;所述连接套通过所述轴头安装腔套在所述输入轴轴头的外圈,输入轴连接键的两侧分别安装在所述输入轴键槽(764)和所述连接套键槽中,将所述输入轴(763)与所述输入轴法兰(765)键连接。As an optimized technical solution, the input shaft (763) includes an input shaft main body and an input shaft head, the input shaft head is fixedly connected to one end of the input shaft main body, the input shaft main body, the input shaft head The two ends of the main body of the input shaft are respectively connected in the bearing holes of the first bearing (761) and the second bearing (762); the side wall of the shaft head of the input shaft is provided with an input shaft key groove (764); the input mechanism (76) further includes an input shaft flange (765), and the input shaft flange (765) includes a connection sleeve, a flange plate, a shaft head installation cavity, and a connection sleeve keyway; the connection The sleeve and the flange are coaxially arranged, and one end of the connecting sleeve is fixedly connected to one end of the flange; the other end of the connecting sleeve is provided with a shaft head installation cavity, and the shaft head installation cavity is connected to the flange. The connecting sleeve is coaxially arranged; the inner side of the shaft head installation cavity is provided with a connecting sleeve keyway; the connecting sleeve is sleeved on the outer ring of the input shaft shaft head through the shaft head installation cavity, and the input shaft connecting key is The two sides are respectively installed in the input shaft keyway (764) and the connecting sleeve keyway, and the input shaft (763) is keyed to the input shaft flange (765).
作为优化的技术方案,所述转向机构包括主动齿轮(78)、从动齿轮(79),所述主动齿轮(78)和所述从动齿轮(79)均采用斜齿轮,所述主动齿轮(78)固定连接在所述输入轴(763)的外圈,所述从动齿轮(79)固定连接在所述输出轴(773)的外圈,所述主动齿轮(78)与所述从动齿轮(79)配合传动。As an optimized technical solution, the steering mechanism includes a driving gear (78) and a driven gear (79). Both the driving gear (78) and the driven gear (79) are helical gears, and the driving gear ( 78) is fixedly connected to the outer ring of the input shaft (763), the driven gear (79) is fixedly connected to the outer ring of the output shaft (773), the driving gear (78) is connected to the driven gear (78) The gear (79) cooperates with the transmission.
作为优化的技术方案,所述传动装置(7)还包括箱体(71),所述箱体(71)为中空长方体;所述箱体(71)的两个相对的竖直侧板上分别开设有输入轴安装孔,两个输入轴安装孔相对设置;所述箱体(71)的顶部水平板和底部水平板上分别开设有输出轴安装孔,两个输出轴安装孔相对设置;所述输入机构(76)还包括第一轴承(761)、第二轴承(762),所述第一轴承(761)、第二轴承(762)的轴线均沿水平方向设置并分别固定连接在两个输入轴安装孔中,所述输入轴(763)的两侧分别连接在所述第一轴承(761)、第二轴承(762)的轴承孔中;所述输出机构(77)还包括第三轴承(771)、第四轴承(772),两个第三轴承(771)的轴线均沿竖直方向设置并分别固定连接在两个输出轴安装孔中,所述输出轴(773)的两侧分别连接在所述第三轴承(771)、第四轴承(772)的轴承孔中;As an optimized technical solution, the transmission device (7) further comprises a box body (71), the box body (71) is a hollow cuboid; two opposite vertical side plates of the box body (71) are respectively An input shaft installation hole is opened, and the two input shaft installation holes are arranged oppositely; the top horizontal plate and the bottom horizontal plate of the box body (71) are respectively provided with an output shaft installation hole, and the two output shaft installation holes are arranged oppositely; The input mechanism (76) further comprises a first bearing (761) and a second bearing (762), and the axes of the first bearing (761) and the second bearing (762) are arranged along the horizontal direction and are respectively fixedly connected to the two bearings. In the input shaft mounting holes, two sides of the input shaft (763) are respectively connected in the bearing holes of the first bearing (761) and the second bearing (762); the output mechanism (77) further includes a The three bearings (771), the fourth bearing (772), and the axes of the two third bearings (771) are arranged in the vertical direction and are respectively fixedly connected in the two output shaft mounting holes. The two sides are respectively connected in the bearing holes of the third bearing (771) and the fourth bearing (772);
所述输出轴(773)包括输出轴主体、轴承连接端,两个轴承连接端分别固定连接在所述输出轴主体的两端且与所述输出轴主体同轴设置,两个轴承连接端分别连接在所述第三轴承(771)、第四轴承(772)的轴承孔中,所述输出轴主体位于所述箱体(71)的内部空腔中,所述从动齿轮(79)固定连接在所述输出轴主体的外圈。The output shaft (773) includes an output shaft main body and a bearing connection end, the two bearing connection ends are respectively fixedly connected to both ends of the output shaft main body and are arranged coaxially with the output shaft main body, and the two bearing connection ends are respectively connected to the bearing holes of the third bearing (771) and the fourth bearing (772), the output shaft main body is located in the inner cavity of the box body (71), and the driven gear (79) is fixed connected to the outer ring of the output shaft body.
作为优化的技术方案,所述传动装置(7)还包括箱体(71),所述箱体(71)为中空长方体;所述箱体(71)的两个相对的竖直侧板上分别开设有输入轴安装孔,两个输入轴安装孔相对设置;所述箱体(71)的顶部水平板和底部水平板上分别开设有输出轴安装孔,两个输出轴安装孔相对设置;所述输入机构(76)还包括第一轴承(761)、第二轴承(762),所述第一轴承(761)、第二轴承(762)的轴线均沿水平方向设置并分别固定连接在两个输入轴安装孔中,所述输入轴(763)的两侧分别连接在所述第一轴承(761)、第二轴承(762)的轴承孔中;所述输出机构(77)还包括第三轴承(771)、第四轴承(772),两个第三轴承(771)的轴线均沿竖直方向设置并分别固定连接在两个输出轴安装孔中,所述输出轴(773)的两侧分别连接在所述第三轴承(771)、第四轴承(772)的轴承孔中;As an optimized technical solution, the transmission device (7) further comprises a box body (71), the box body (71) is a hollow cuboid; two opposite vertical side plates of the box body (71) are respectively An input shaft installation hole is opened, and the two input shaft installation holes are arranged oppositely; the top horizontal plate and the bottom horizontal plate of the box body (71) are respectively provided with an output shaft installation hole, and the two output shaft installation holes are arranged oppositely; The input mechanism (76) further comprises a first bearing (761) and a second bearing (762), and the axes of the first bearing (761) and the second bearing (762) are arranged along the horizontal direction and are respectively fixedly connected to the two bearings. In the input shaft mounting holes, two sides of the input shaft (763) are respectively connected in the bearing holes of the first bearing (761) and the second bearing (762); the output mechanism (77) further includes a The three bearings (771), the fourth bearing (772), and the axes of the two third bearings (771) are arranged in the vertical direction and are respectively fixedly connected in the two output shaft mounting holes. The two sides are respectively connected in the bearing holes of the third bearing (771) and the fourth bearing (772);
所述输入轴(763)包括输入轴主体、输入轴挡圈,所述输入轴挡圈固定连接在所述输入轴主体的外圈,所述输入轴挡圈位于所述箱体(71)的内部空腔中;所述输入机构(76)还包括挡圈(767),所述挡圈(767)设在所述箱体(71)的内部空腔中并套在所述输入轴主体的外圈;所述主动齿轮(78)固定连接在所述输入轴主体的外圈,所述输入轴挡圈位于所述主动齿轮(78)与所述第一轴承(761)之间,所述挡圈(767)位于所述主动齿轮(78)与所述第二轴承(762)之间。The input shaft (763) includes an input shaft main body and an input shaft retaining ring, the input shaft retaining ring is fixedly connected to the outer ring of the input shaft main body, and the input shaft retaining ring is located on the outer ring of the casing (71). In the inner cavity; the input mechanism (76) further includes a retaining ring (767), the retaining ring (767) is arranged in the inner cavity of the box body (71) and is sleeved on the main body of the input shaft. outer ring; the driving gear (78) is fixedly connected to the outer ring of the input shaft main body, the input shaft retaining ring is located between the driving gear (78) and the first bearing (761), the A retaining ring (767) is located between the driving gear (78) and the second bearing (762).
作为优化的技术方案,所述主轴安装孔(774)的内侧面开设有输出轴键槽(775),垂直搅拌器的主轴(1)的外侧面开设有键槽,所述输出轴(773)通过所述主轴安装孔(774)套在所述主轴(1)的外圈,主轴连接键的两侧分别安装在所述主轴(1)的键槽中和所述输出轴键槽(775)中,将所述主轴(1)与所述输出轴(773)键连接。As an optimized technical solution, the inner side of the main shaft mounting hole (774) is provided with an output shaft keyway (775), the outer side of the main shaft (1) of the vertical agitator is provided with a keyway, and the output shaft (773) passes through the The main shaft mounting hole (774) is sleeved on the outer ring of the main shaft (1). The main shaft (1) is keyed to the output shaft (773).
本实用新型的优点在于:该垂直搅拌器的传动装置能够连接在主轴的中部,通过转向机构将水平设置的驱动装置输出轴的旋转转换为竖直设置的主轴的旋转,能够降低驱动装置的高度,从而降低垂直搅拌器传动站的高度,降低企业投资成本;由于垂直搅拌器的传动装置连接在主轴的中部,旋转接头可以连接在主轴的尾部,更换旋转接头时无需对垂直搅拌器的搅拌机构进行拆解,能够方便、快速地更换旋转接头,有利于企业生产。The utility model has the advantages that the transmission device of the vertical agitator can be connected to the middle of the main shaft, the rotation of the output shaft of the horizontally arranged driving device is converted into the rotation of the main shaft arranged vertically through the steering mechanism, and the height of the driving device can be reduced , thereby reducing the height of the vertical agitator transmission station and reducing the investment cost of the enterprise; since the transmission device of the vertical agitator is connected to the middle of the main shaft, the rotary joint can be connected to the tail of the main shaft, and the stirring mechanism of the vertical agitator is not required when replacing the rotary joint. After dismantling, the rotary joint can be replaced conveniently and quickly, which is beneficial to the production of enterprises.
附图说明Description of drawings
图1是本实用新型实施例垂直搅拌器的传动装置安装使用状态的示意图。FIG. 1 is a schematic diagram of the installation and use state of the transmission device of the vertical stirrer according to the embodiment of the present invention.
图2是本实用新型实施例传动装置的主视示意图。FIG. 2 is a schematic front view of the transmission device according to the embodiment of the present invention.
图3是本实用新型实施例传动装置的俯视示意图。3 is a schematic top view of the transmission device according to the embodiment of the present invention.
图4是本实用新型实施例传动装置的主视方向的局部半剖示意图。FIG. 4 is a partial half-section schematic view of the transmission device according to the embodiment of the present invention in the front view direction.
图5是本实用新型实施例传动装置的输入轴的结构示意图。FIG. 5 is a schematic structural diagram of the input shaft of the transmission device according to the embodiment of the present invention.
图6是本实用新型实施例传动装置的俯视方向的局部半剖示意图。FIG. 6 is a partial half-section schematic view of the transmission device according to the embodiment of the present invention in a plan view direction.
具体实施方式Detailed ways
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the embodiments of the present utility model. Obviously, the described embodiments are Some embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
如图1所示,垂直搅拌器的主轴1的轴线沿竖直方向;支架5中设有轴线沿竖直方向设置的轴承,主轴1的中部连接在支架5中的轴承中;搅拌耙连接机构2固定连接在主轴1的下端,搅拌耙连接机构2位于支架5的下方,用于连接搅拌耙,搅拌耙用于搅拌玻璃液;旋转接头连接机构3固定连接在主轴1的上端,旋转接头连接机构3位于支架5的上方;旋转接头6通过旋转接头连接机构3连接主轴1,旋转接头6用于连接冷却水的进出水管道;本实施例垂直搅拌器的传动装置7的输出端连接主轴1,输入端连接驱动装置(图中未示出),本实施例垂直搅拌器的传动装置7位于支架5的内部;所述驱动装置采用电机,电机的输出轴水平设置,本实施例垂直搅拌器的传动装置7的输入端与电机的输出轴固定连接。As shown in Figure 1, the axis of the main shaft 1 of the vertical mixer is in the vertical direction; the
如图2至图6所示,传动装置7包括箱体71、第一端盖72、第二端盖73、第三端盖74、第四端盖75、输入机构76、输出机构77、主动齿轮78、从动齿轮79。As shown in FIGS. 2 to 6 , the
箱体71为中空长方体;箱体71的两个相对的竖直侧板上分别开设有输入轴安装孔,两个输入轴安装孔相对设置;第一端盖72、第二端盖73分别盖在两个输入轴安装孔的外侧,第一端盖72的中心开设有输入轴通过孔。The
箱体71的顶部水平板和底部水平板上分别开设有输出轴安装孔,两个输出轴安装孔相对设置;第三端盖74盖在所述顶部水平板上的输出轴安装孔的外侧,第四端盖75盖在所述底部水平板上的输出轴安装孔的外侧,第三端盖74、第四端盖75的中心分别开设有输出轴通过孔。The top horizontal plate and the bottom horizontal plate of the
输入机构76包括第一轴承761、第二轴承762、输入轴763、输入轴键槽764、输入轴法兰765、输入轴密封圈766、挡圈767。The
第一轴承761、第二轴承762的轴线均沿水平方向设置并分别固定连接在两个输入轴安装孔中,第一轴承761、第二轴承762分别位于第一端盖72、第二端盖73的内侧。The axes of the first bearing 761 and the second bearing 762 are arranged along the horizontal direction and are fixedly connected to the two input shaft mounting holes, respectively. The
输入轴763包括输入轴主体、输入轴轴头、输入轴挡圈,所述输入轴主体为圆柱体,所述输入轴轴头为直径小于所述输入轴主体直径的圆柱体并固定连接在所述输入轴主体的一端,所述输入轴挡圈为圆环柱体并固定连接在所述输入轴主体的外圈,所述输入轴主体、输入轴轴头、输入轴挡圈同轴设置,所述输入轴主体、输入轴轴头、输入轴挡圈为一体结构。The
输入轴763的轴线沿水平方向,所述输入轴主体的两端分别连接在第一轴承761、第二轴承762的轴承孔中,所述输入轴主体连接所述输入轴轴头的一端从所述输入轴通过孔伸出箱体71的外部,所述输入轴主体的另一端位于第二端盖73的内侧,所述输入轴挡圈位于箱体71的内部空腔中靠近第一轴承761的一侧。The axis of the
输入轴763伸出箱体71外部的一端位于所述输入轴轴头的侧壁上开设有输入轴键槽764。The end of the
输入轴法兰765包括连接套、法兰盘、轴头安装腔、连接套键槽;所述连接套和所述法兰盘均为圆柱体且同轴设置,所述连接套的一端固定连接在所述法兰盘的一端;所述连接套的另一端开设有轴头安装腔,所述轴头安装腔为圆柱体且与所述连接套同轴设置;所述轴头安装腔的内侧面开设有连接套键槽;所述连接套通过所述轴头安装腔套在所述输入轴轴头的外圈,输入轴连接键的两侧分别安装在输入轴键槽764和所述连接套键槽中,将输入轴763与输入轴法兰765键连接;电机的输出轴上固定连接有输出端法兰,输入轴法兰765通过螺栓与所述输出端法兰固定连接。The
输入轴密封圈766采用唇型密封圈,输入轴密封圈766设在第一轴承761与第一端盖72之间并套在所述输入轴主体的外圈,用于密封润滑油。The input
挡圈767设在箱体71的内部空腔中并套在所述输入轴主体靠近第二轴承762一侧的外圈。The retaining
输出机构77包括第三轴承771、第四轴承772、输出轴773、主轴安装孔774、输出轴键槽775、输出轴密封圈776。The
两个第三轴承771的轴线均沿竖直方向设置并分别固定连接在两个输出轴安装孔中,两个第三轴承771分别位于第三端盖74、第四端盖75的内侧。The axes of the two
输出轴773包括输出轴主体、轴承连接端,所述输出轴主体为圆柱体,两个轴承连接端均为直径小于所述输出轴主体直径的圆柱体,两个轴承连接端分别固定连接在所述输出轴主体的两端且与所述输出轴主体同轴设置,所述输出轴主体与两个轴承连接端为一体结构。The
输出轴773的轴线沿竖直方向,两个轴承连接端分别连接在第三轴承771、第四轴承772的轴承孔中,两个轴承连接端分别从两个输出轴通过孔伸出箱体71的外部,所述输出轴主体位于箱体71的内部空腔中。The axis of the
输出轴773上开设有从其上端贯穿到其下端的主轴安装孔774,主轴安装孔774为圆柱体且与输出轴773同轴设置。The
外管11的第二台阶部112的上端凸出其第三台阶部113外圈的部分卡在主轴安装孔774的下端开口外圈。The portion of the upper end of the second step portion 112 of the outer tube 11 protruding from the outer ring of the third step portion 113 is clamped to the outer ring of the lower end opening of the main
主轴安装孔774的内侧面开设有输出轴键槽775,垂直搅拌器的主轴1的外侧面开设有键槽,输出轴773通过主轴安装孔774采用空套的方式套在主轴1的外圈,主轴连接键的两侧分别安装在主轴1的键槽中和输出轴键槽775中,将主轴1与输出轴773键连接。The inner side of the main
输出轴密封圈776采用唇型密封圈,两个输出轴密封圈776分别设在第三轴承771与第三端盖74之间以及第四轴承772与第四端盖75之间,两个输出轴密封圈776分别套在两个轴承连接端的外圈,用于密封润滑油。The output
输入轴763与输出轴773之间设有转向机构,所述转向机构能够将水平轴的旋转转换为竖直轴的旋转;所述转向机构包括主动齿轮78、从动齿轮79,主动齿轮78和从动齿轮79均采用斜齿轮,所述转向机构还可以采用锥齿轮、蜗轮蜗杆等;主动齿轮78固定连接在所述输入轴主体的外圈中部,所述输入轴挡圈位于主动齿轮78与第一轴承761之间,挡圈767位于主动齿轮78与第二轴承762之间;从动齿轮79固定连接在所述输出轴主体的外圈中部,主动齿轮78与从动齿轮79在箱体71的内部空腔中成90°交叉安装,主动齿轮78与从动齿轮79配合传动。A steering mechanism is provided between the
电机的输出轴旋转带动输入轴763旋转,从而带动主动齿轮78旋转,主动齿轮78驱动从动齿轮79旋转,从而带动输出轴773旋转,输出轴773驱动垂直搅拌器的主轴1旋转。The rotation of the output shaft of the motor drives the
以上实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本实用新型各实施例技术方案的精神和范围。The above embodiments are only used to illustrate the technical solutions of the present utility model, but not to limit them; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be used for the foregoing implementations. The technical solutions described in the examples are modified, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
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