CN210857369U - High-pressure high-cleanliness independent sealing water supply system - Google Patents
High-pressure high-cleanliness independent sealing water supply system Download PDFInfo
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- CN210857369U CN210857369U CN201921310861.4U CN201921310861U CN210857369U CN 210857369 U CN210857369 U CN 210857369U CN 201921310861 U CN201921310861 U CN 201921310861U CN 210857369 U CN210857369 U CN 210857369U
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 339
- 238000007789 sealing Methods 0.000 title claims abstract description 145
- 239000000835 fiber Substances 0.000 claims abstract description 27
- 230000003749 cleanliness Effects 0.000 claims abstract description 19
- 230000001105 regulatory effect Effects 0.000 claims abstract description 11
- 230000002087 whitening effect Effects 0.000 claims abstract description 6
- 239000010865 sewage Substances 0.000 claims description 15
- 238000011084 recovery Methods 0.000 claims description 10
- 238000004064 recycling Methods 0.000 claims description 8
- 238000011010 flushing procedure Methods 0.000 claims description 5
- 238000012423 maintenance Methods 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 description 9
- 239000012535 impurity Substances 0.000 description 7
- 238000004537 pulping Methods 0.000 description 7
- 239000002562 thickening agent Substances 0.000 description 4
- 238000011001 backwashing Methods 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 3
- 230000006378 damage Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000005189 flocculation Methods 0.000 description 2
- 230000016615 flocculation Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 230000001502 supplementing effect Effects 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000010813 municipal solid waste Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A20/00—Water conservation; Efficient water supply; Efficient water use
- Y02A20/152—Water filtration
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Abstract
The utility model relates to the technical field of papermaking, in particular to an independent sealing water supply system with high pressure and high cleanliness, which comprises a short fiber whitening water tank, a sealing water pump, a sealing water branch pipe, a sealing water main pipe, a filter and sealing water equipment, wherein the outlet of the short fiber whitening water tank is connected with the water inlet of the sealing water pump, the water outlet of the sealing water pump is sequentially connected with the sealing water branch pipe and the sealing water main pipe, the filter is arranged on the sealing water main pipe, and the water outlet of the filter is connected with the sealing water equipment through a water inlet pipeline; the water inlet pipeline is provided with a regulating valve, the sealing water branch pipe is provided with a check valve, and the pipelines of the water inlet and the water outlet of the filter are provided with electromagnetic valves. This system utilizes the clear water quantity of short fiber clear water in papermaking workshop as sealing water can practice thrift the clear water quantity, has guaranteed the high cleanliness factor of sealing water, adopts independent sealing water system moreover, guarantees entire system's operation independence, no longer receives the sealing water to be responsible for water pressure, flow fluctuation and shut down influence such as maintenance, the operation is reliable and stable.
Description
Technical Field
The utility model relates to a papermaking technology field, concretely relates to independent sealed water supply system of high-pressure high cleanliness.
Background
In the pulping and papermaking industry, each link of the production process has very high dependence on water. Such as pulping, cleaning and desanding, liquid level adjustment of each pulp tank or storage tank, thickening and diluting before entering the net and the like, require a large amount of clear water or white water. In production equipment, many equipment need sealing water, such as centrifugal pumps, refiners, pressure screens and the like, and the sealing water plays a role in cooling bearings besides sealing gaps between shafts and sealing elements. However, the sealing water used in the paper manufacturing equipment has more strict requirements, and not only needs higher pressure to meet the requirements of sealing, cooling and the like, but also has certain cleanliness to prevent the pipeline from being blocked and damage to the sealing element or equipment. Therefore, if the sealing water can be used for laying pipelines and realizing an independent supply system, the sealing water is different from water used in different working sections of different daily areas, and the sealing water plays a vital role in ensuring stable production operation and equipment safety. In addition, the recycling of the sealing water can make a certain contribution to saving the using amount of the clean water.
In the prior art, the sealing water is mainly supplemented in a form of diversion of a clean water main pipe, but the mode mainly has the following defects: (1) the sealing water is supplied in a main pipe flow dividing mode, and the water pressure fluctuation is large; the water pressure of the clean water main pipe is limited by the instantaneous water consumption of a workshop and the given water pressure of a water plant, the instantaneous fluctuation of the water pressure is large, the sealing water flow is unstable, the sealing water of the pressure screen is lost, a signal alarm is given, and field personnel need to check and confirm one by one; (2) the sealing water pipe has long layout stroke, large span, narrow running position, is limited by process flow conditions, and relatively dispersed positions of the pressure screens, so that the sealing water pipe has high layout difficulty, large span stroke and disordered pipelines, certain identification difficulty is brought during daily maintenance and repair welding of the pipeline, the maintenance position is narrow, and the overlong pipeline stroke is also an important reason for water pressure attenuation; (3) the sealing water has no independent supply system, and the source is completely supplemented by the pressure of the clear water main pipe, so that the maintenance is difficult when a single pipeline is blocked or leaks water, and the sealing water supply of all equipment needs to be stopped when the sealing water is in fault treatment, thereby influencing the stable operation of production; (4) the quality of the sealing water is poor in cleanliness, and the water pressure fluctuation easily causes pipeline blockage. When each water consumption point uses clear water, the water pressure fluctuation is easy to cause, the problem that a sealed water pipeline is blocked due to the mechanical seal of a pressure screen and the backflow of impurities deposited in the pipeline is easy to occur at a sealed water inlet, and further the high-temperature damage of the equipment seal is caused, so that the shutdown accident is caused; (5) because the sealing water is not designed into a recycling scheme, the water is directly discharged to the trench, so that the sealing water is wasted, and the water consumption and the sewage treatment cost are increased.
Disclosure of Invention
An object of the utility model is to be not enough among the prior art, and provide a high-pressure high cleanliness's independent sealed water supply system, this system utilizes the clear water of short fiber in papermaking workshop as sealed water, has practiced thrift the clear water quantity, has guaranteed the high cleanliness of sealed water, adopts independent sealed water system moreover, has guaranteed entire system's operation independence, no longer receives sealed water to be responsible for influences such as water pressure, flow fluctuation and shut down the maintenance, the operation is reliable and stable.
The utility model provides an independent sealed water supply system of high-pressure high cleanliness degree, including the clear water pond of short fiber, sealing water pump, sealed water branch pipe, sealed water main pipe, filter, sealed water equipment and sealed water recovery pond, wherein: the outlet of the short fiber whitening water tank is connected with the water inlet of the sealing water pump, the water outlet of the sealing water pump is sequentially connected with a sealing water branch pipe and a sealing water main pipe, the filter is installed on a pipeline of the sealing water main pipe, the water outlet of the filter is connected with sealing water equipment through a water inlet pipeline, sealing water of the sealing water equipment is recycled to the sealing water recycling tank, and the water outlet of the sealing water recycling tank is connected to the sealing water main pipe through a recycling pipeline;
the water inlet pipeline of each sealed water device is provided with a regulating valve, the sealed water branch pipe is provided with a check valve, and the pipelines of the water inlet and the water outlet of the filter are provided with electromagnetic valves.
In the above technical scheme, the sealing water pump is a variable frequency centrifugal pump.
In the technical scheme, the outlet pipeline of the sealed water pump is provided with a flowmeter and a pressure gauge.
In the technical scheme, the water pump further comprises a clean water tank, and the clean water tank is connected with the sealing water pump through a water replenishing pipeline.
In the technical scheme, the sealing water main pipe is further provided with an overflow pipe.
In the technical scheme, pressure gauges are arranged on pipelines of the water inlet and the water outlet of the filter.
In the technical scheme, one side, close to the water inlet of the filter, of the sealing water main pipe is provided with the flushing electromagnetic valve, and one side, close to the water outlet of the filter, of the sealing water main pipe is provided with the sewage discharge electromagnetic valve.
In the technical scheme, the sewage treatment device further comprises a sewage disposal pool, and the sewage disposal pool is connected with a sewage disposal port of the filter.
The utility model has the advantages that:
the utility model discloses an independent sealed water supply system of high-pressure high cleanliness, including the clear water pond of short fiber, sealing water pump, sealed water branch pipe, sealed water person in charge, filter, sealed water equipment and sealed water recovery pond, wherein: the outlet of the short fiber cleaning water tank is connected with the water inlet of a sealing water pump, the water outlet of the sealing water pump is sequentially connected with a sealing water branch pipe and a sealing water main pipe, a filter is arranged on a pipeline of the sealing water main pipe, the water outlet of the filter is connected with sealing water equipment through a water inlet pipeline, sealing water of the sealing water equipment is recovered to a sealing water recovery tank, and the water outlet of the sealing water recovery tank is connected to the sealing water main pipe through a recovery pipeline; the water inlet pipeline is provided with a regulating valve, the sealing water branch pipe is provided with a check valve, and the pipelines of the water inlet and the water outlet of the filter are provided with electromagnetic valves. Compared with the prior art, the utility model has the advantages of it is following:
(1) an independent sealing water system is adopted, sealing water is supplied to each sealing water device by additionally arranging a sealing water pump, the sealing water is changed from original clear water to short fiber clear water in a papermaking workshop, and the original clear water pipeline is directly merged into a short fiber clear water pond, so that the using amount of the clear water in the workshop is saved as much as possible on the premise of meeting the normal production of the workshop; the short-fiber clear white water in the pulping system is recycled, so that the water loss is further reduced, and the difficulty and the input cost of sewage station treatment are reduced along with the reduction of the drainage of a workshop; on the other hand, the short fiber whitening water tank is originally only used as the pulp stripping water and the net washing water of the thickener, the use position is small, the water consumption is small, the whole whitening water consumption of the pulping process is estimated during modification, and the sealing water consumption of each device can be ensured to be satisfied;
(2) the water inlet pipeline of the sealing water equipment is provided with the regulating valve, the sealing water pressure difference is mainly automatically regulated by the regulating valve on the sealing water inlet pipeline in the system operation, and the sealing water fault of each sealing water equipment can be conveniently and timely treated by independent valve control, so that the condition that the whole line needs to be shut down due to the sealing water fault of one equipment is avoided; meanwhile, the independent valve control can well improve the pressure or flow fluctuation caused by the main sealing water pipe;
(3) the filter is additionally arranged on the sealing water main pipe, so that fine fiber impurities in the short fiber clarified water are basically and completely filtered, the high cleanliness of the sealing water is ensured, and accidents of sealing water pipeline blockage, shutdown and the like caused by impurity backflow of flocculation and precipitation in the pipe wall due to water pressure fluctuation in the prior art are avoided; the electromagnetic valve is arranged on the inlet and outlet pipeline of the filter, the check valve is arranged on the sealing water branch pipe, the on-off regulation of sealing water can be carried out during shutdown maintenance, and the condition that the impeller of the compact water sealing pump is reversely damaged due to the backflow counter pressure of the sealing water after shutdown is prevented;
(4) the operation independence of the whole system is guaranteed, the influence of water pressure and flow fluctuation of the sealing water main pipe is avoided, the operation is stable and reliable, automatic control can be realized, the production efficiency is improved, and the operation cost is greatly reduced.
Drawings
The present invention is further explained by using the drawings, but the embodiments in the drawings do not constitute any limitation to the present invention, and for those skilled in the art, other drawings can be obtained according to the following drawings without any inventive work.
Fig. 1 is a schematic structural view of a high-pressure high-cleanliness independent sealed water supply system according to the present invention.
Reference numerals:
the device comprises a short fiber cleaning water tank 1, a sealing water pump 2, a filter 3, sealing water equipment 4, a sealing water recovery tank 5, an adjusting valve 6, an electromagnetic valve 7, a pollution discharge tank 8 and a clean water tank 9;
a sealing water branch pipe 10, a check valve 101;
a sealing water main pipe 20, a flushing electromagnetic valve 201, a pollution discharge electromagnetic valve 202 and an overflow pipe 203.
Detailed Description
The invention will be further described with reference to the following examples.
In this embodiment, a pulping production workshop is taken as an example, the workshop includes 2 coarse sieves, 2 classifying sieves, 2 fine sieves and 2 thickeners, and the sealing water equipment 4 which needs to be supplemented with sealing water includes 6 pressure sieves and 2 thickeners in total.
The independent sealed water supply system of high-pressure high cleanliness of this embodiment, as shown in fig. 1, includes clean and white pond 1 of short fiber, sealing water pump 2, sealed water branch pipe 10, sealed water main pipe 20, filter 3, sealed water equipment 4 and sealed water recovery pond 5, wherein: the export in short fiber trash water pond 1 is connected with the water inlet of sealing water pump 2, and sealing water branch pipe 10 and the sealed water of being responsible for 20 are connected gradually to the delivery port of sealing water pump 2, and filter 3 installs on the pipeline of sealed water of being responsible for 20, and sealed water equipment 4 is connected through the inlet channel to the delivery port of filter 3, and sealed water of sealed water equipment 4 is retrieved to sealed water recovery pond 5, and sealed water recovery pond 5's delivery port is connected to sealed water through retrieving the pipeline and is responsible for 20. By adopting the structure, an independent sealing water system is designed, sealing water is supplied to each sealing water device 4 by additionally arranging the sealing water pump 2, the sealing water is changed from original clear water to short fiber clear water in a papermaking workshop, and an original clear water pipeline is directly merged into the short fiber clear water pond 1, so that the clear water consumption in the workshop is saved as much as possible on the premise of meeting the normal production of the workshop; the short-fiber clear white water in the pulping system is recycled, so that the water loss is further reduced, and the difficulty and the input cost of sewage station treatment are reduced along with the reduction of the drainage of a workshop; on the other hand, the short fiber white water tank 1 is originally only used as the pulp stripping water and the net washing water of a thickener, the use position is small, the water consumption is small, the whole white water consumption of the pulping process is estimated during modification, and the sealing water consumption of each device can be ensured to be met.
In this embodiment, the water inlet pipeline is provided with a regulating valve 6. The regulating valve 6 is arranged on the water inlet pipeline of the sealing water equipment 4, the sealing water pressure difference is mainly automatically regulated by the regulating valve 6 on the water inlet pipeline in the system operation, and the sealing water fault of each sealing water equipment 4 can be conveniently and timely treated by independent valve control, so that the condition that the whole line needs to be shut down due to the sealing water fault of one equipment is avoided; meanwhile, the independent valve control can improve the pressure or flow fluctuation from the sealing water main pipe 20.
In this embodiment, the check valve 101 is disposed on the sealing water branch pipe 10, so that the water pressure flow fluctuation caused by the mutual streaming of several sections of sealing water can be prevented, the on-off regulation of the sealing water can be performed during the shutdown maintenance, and the condition that the impeller of the sealing water pump 2 is reversely rotated and damaged due to the backflow back pressure of the sealing water after the shutdown can be prevented.
In this embodiment, the pipelines of the water inlet and the water outlet of the filter 3 are provided with electromagnetic valves 7. Through install filter 3 additional on sealed water is responsible for 20, the tiny fiber impurity in the clean aquatic of short fiber is filtered completely basically, has guaranteed the high cleanliness factor of sealed water, has stopped accidents such as sealed water pipeline jam and shut down that the impurity backward flow that the flocculation sediment caused in the pipe wall that prior art caused because of water pressure fluctuation led to the fact. The inlet and outlet pipelines of the filter 3 are provided with electromagnetic valves 7 which have important functions on adjusting the water pressure and the flow of the pipelines, and the electromagnetic valves 7 in front of and behind the filter 3 are controlled by a controller, so that the filter 3 has a back washing function. When the outlet and inlet pressures reach a certain difference or the filter 3 continues to operate for more than a prescribed time, the solenoid valve 7 at the inlet and the solenoid valve 7 at the outlet of the filter 3 are closed.
Specifically, a flushing solenoid valve 201 is arranged on one side of the sealing water main pipe 20 close to the water inlet of the filter 3, and a blowdown solenoid valve 202 is arranged on one side of the sealing water main pipe 20 close to the water outlet of the filter 3 and is respectively used for backwashing the filter 3 and discharging impurities in the filter screen.
Specifically, still include blowdown pond 8, blowdown pond 8 is connected through the drain pipe and filter 3's drain, and filter 3 collects to blowdown pond 8 through the impurity waste water of back flush and blowdown. When the flushing solenoid valve 201 and the drain solenoid valve 202 are opened, the sealing water cannot flow through the filter 3 in the forward direction, and the sealing water flows in the reverse direction in the filter 3 to flush the filter 3. The backwashing water flows from outside to inside through the filter screen, washes filter residues on the filter screen off and is discharged to the sewage tank 8 through the sewage discharge pipe.
Specifically, the water purifier further comprises a clean water tank 9, the clean water tank 9 is connected with the sealing water pump 2 through a water supplementing pipeline, when the short-fiber clean water is insufficient, a certain amount of clean water can be supplemented through the water supplementing pipeline to serve as sealing water, and the using amount is small.
In this embodiment, sealing water pump 2 is provided with two, and is the frequency conversion centrifugal pump, and the power is 55KW, can guarantee the independent supply of sealing water and sufficient water pressure flow. The water supply of the frequency-conversion speed-regulation centrifugal pump can automatically maintain constant pressure, stepless pressure regulation is realized, the water supply quality is good, compared with the conventional water supply equipment, the phenomena of pipe network breakage and resonance generation are avoided, and the situations of leakage, overflow and leakage are avoided. The number of the seal water pumps 2 can be adjusted according to the number of the seal water devices 4 which need to be supplied.
Specifically, a flowmeter and a pressure gauge are arranged on an outlet pipeline of the sealed water pump 2, so that the flow and the pressure in the pipeline can be monitored conveniently, and the constant pressure is kept stable.
In this embodiment, in order to prevent the sealing water main pipe 20 from being blocked and the sealing water from being discharged, the sealing water main pipe 20 is further provided with an overflow pipe 203. Clear white water of short fiber gets into filter 3 through solenoid valve 7 in the main road pipeline, and filter 3 filters the aquatic foreign particle, and when the pipeline blockked up, the water in the sealed water main pipe 20 can flow out through overflow pipe 203 to prevent the harm that causes sealed water pump 2.
Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention, and not for limiting the protection scope of the present invention, although the present invention is described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions can be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention.
Claims (8)
1. The utility model provides a high-pressure high-cleanliness's independent sealed water supply system which characterized in that: including clean white pond of short fiber, sealing water pump, sealed water branch pipe, sealed water main pipe, filter, sealed water equipment and sealed water recovery pond, wherein: the outlet of the short fiber whitening water tank is connected with the water inlet of the sealing water pump, the water outlet of the sealing water pump is sequentially connected with a sealing water branch pipe and a sealing water main pipe, the filter is installed on a pipeline of the sealing water main pipe, the water outlet of the filter is connected with sealing water equipment through a water inlet pipeline, sealing water of the sealing water equipment is recycled to the sealing water recycling tank, and the water outlet of the sealing water recycling tank is connected to the sealing water main pipe through a recycling pipeline;
the water inlet pipeline of each sealed water device is provided with a regulating valve, the sealed water branch pipe is provided with a check valve, and the pipelines of the water inlet and the water outlet of the filter are provided with electromagnetic valves.
2. A high pressure high cleanliness self-contained sealed water supply system according to claim 1, wherein: the sealing water pump is a variable frequency centrifugal pump.
3. A high pressure high cleanliness self-contained sealed water supply system according to claim 2, wherein: and a flow meter and a pressure gauge are arranged on an outlet pipeline of the sealed water pump.
4. A high pressure high cleanliness self-contained sealed water supply system according to claim 1, wherein: the clean water tank is connected with the sealing water pump through a water replenishing pipeline.
5. A high pressure high cleanliness self-contained sealed water supply system according to claim 1, wherein: the sealed water main pipe is also provided with an overflow pipe.
6. A high pressure high cleanliness self-contained sealed water supply system according to claim 1, wherein: pressure gauges are arranged on pipelines of the water inlet and the water outlet of the filter.
7. A high pressure high cleanliness self-contained sealed water supply system according to claim 1, wherein: the sealed water main pipe is provided with a flushing electromagnetic valve at one side close to a water inlet of the filter, and the sealed water main pipe is provided with a sewage discharge electromagnetic valve at one side close to a water outlet of the filter.
8. The high pressure, high cleanliness, self-contained, sealed water supply system according to claim 7, wherein: the sewage draining device also comprises a sewage draining pool, and the sewage draining pool is connected with a sewage draining outlet of the filter.
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CN201921310861.4U CN210857369U (en) | 2019-08-13 | 2019-08-13 | High-pressure high-cleanliness independent sealing water supply system |
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CN201921310861.4U CN210857369U (en) | 2019-08-13 | 2019-08-13 | High-pressure high-cleanliness independent sealing water supply system |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114960830A (en) * | 2022-05-20 | 2022-08-30 | 高安罗斯福陶瓷有限公司 | Industrial circulating water constant-pressure water supply recovery system |
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2019
- 2019-08-13 CN CN201921310861.4U patent/CN210857369U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114960830A (en) * | 2022-05-20 | 2022-08-30 | 高安罗斯福陶瓷有限公司 | Industrial circulating water constant-pressure water supply recovery system |
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CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200626 |
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