CN210854522U - Device for rolling reflective material - Google Patents
Device for rolling reflective material Download PDFInfo
- Publication number
- CN210854522U CN210854522U CN201920492436.5U CN201920492436U CN210854522U CN 210854522 U CN210854522 U CN 210854522U CN 201920492436 U CN201920492436 U CN 201920492436U CN 210854522 U CN210854522 U CN 210854522U
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- Prior art keywords
- reflecting material
- clamping
- rolling
- rack
- frame
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- 239000000463 material Substances 0.000 title claims abstract description 70
- 238000005096 rolling process Methods 0.000 title claims abstract description 30
- 230000007246 mechanism Effects 0.000 claims abstract description 78
- 238000005520 cutting process Methods 0.000 claims description 26
- 238000004804 winding Methods 0.000 claims description 8
- 230000000712 assembly Effects 0.000 claims description 6
- 238000000429 assembly Methods 0.000 claims description 6
- 229910052751 metal Inorganic materials 0.000 claims description 5
- 239000002184 metal Substances 0.000 claims description 5
- 229920006351 engineering plastic Polymers 0.000 claims description 3
- 239000011859 microparticle Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000010030 laminating Methods 0.000 abstract description 3
- 238000007493 shaping process Methods 0.000 abstract description 3
- 238000012545 processing Methods 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910001095 light aluminium alloy Inorganic materials 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The utility model provides a device for reflecting material rolling belongs to reflecting material production technical field. The device solves the problems that in the prior art, a reflecting material roll needs to be cut off manually to complete rolling, and the production efficiency is low. This a device for reflecting material rolling includes the frame and sets up the wind-up roll in the frame, is equipped with the bracing piece in the frame, the shutdown mechanism who is equipped with on the bracing piece, shutdown mechanism lower surface be the circular arc type can with the laminating of the reflecting material periphery of rolling up, shutdown mechanism lower surface edge is equipped with the knife tip, the knife tip is tangent vertical downwards with the circular arc surface, still is equipped with actuating mechanism in the frame, actuating mechanism links firmly with the bracing piece for reciprocating motion on the frame height direction can be at the bracing piece. The utility model discloses can cut off reflecting material and paste the tie automatically, not only the slot is even, the shaping is of high quality, has promoted production efficiency moreover greatly.
Description
Technical Field
The utility model relates to a reflecting material produces technical field, in particular to a device for reflecting material rolling.
Background
The reflective film is a novel reflective material, is a PVC film with a special structure which can reflect light back to a light source by utilizing an optical principle, is a safety protection article made of the reflective material, can generate a strong reflective effect under the irradiation of a certain light source, and provides the most effective and reliable safety guarantee for pedestrians in the dark or night operators.
In the production process of the reflective material, the finished reflective material is usually required to be cut into strips and then coiled into a roll of finished product, the existing slitter firstly sleeves an inner ring on a coiling roller, then starts processing, and after the processing is finished, the reflective material needs to be manually cut off and coiled, so that the production efficiency is greatly influenced, and the length and the slotting of manual coiling are not uniform.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a can automatic cutout reflecting material's a device that is used for reflecting material rolling to the above-mentioned problem that exists among the prior art.
The purpose of the utility model can be realized by the following technical proposal: the utility model provides a device for reflecting material rolling, a serial communication port, includes the frame and sets up the wind-up roll in the frame, the frame on be equipped with the bracing piece, the bracing piece on the shutdown mechanism who is equipped with, shutdown mechanism lower surface be the circular arc type can with roll up the laminating of reflecting material periphery, shutdown mechanism lower surface edge be equipped with the knife tip, knife tip and circular arc tangent vertical downwards, the frame on still be equipped with actuating mechanism, actuating mechanism and bracing piece link firmly for reciprocating motion on the frame height direction can be at the bracing piece.
The utility model discloses a theory of operation: when the reflecting material is rolled to a certain thickness, the actuating mechanism acts to drive the supporting rod to move, the cutter on the supporting rod cuts off the strip-shaped reflecting material connected to the reflecting material roll, the cutting mechanism is attached to the outer surface of the circumference of the finished reflecting material roll, the reflecting material is attached to the roll when the rolling roller rotates, and the actuating mechanism returns to the initial position. This setting can be automatic cut off reflecting material and paste flatly, and not only the slot is even, the shaping is of high quality, has promoted production efficiency moreover greatly.
In the above device for rolling up the reflective material, the actuating mechanism comprises a cylinder assembly, and the cylinder assembly is used for controlling the support rod to reciprocate in the height direction of the frame.
In the device for rolling the reflective material, the frame is provided with the clamping mechanism, the clamping mechanism is used for clamping the reflective material when the long-strip-shaped reflective material is cut off so that the reflective material cannot fall off, and the clamping mechanism comprises two clamping plates which are arranged up and down.
In the device for rolling the reflecting material, the frame is further provided with a clamping movement mechanism, the clamping movement mechanism comprises a vertically placed linear module I, and the linear module I is used for respectively controlling the two clamping plates to reciprocate in the height direction of the frame.
In the device for rolling the reflective material, the cutting mechanism comprises a plurality of cutting knives which are uniformly arranged, and the number of the cutting knives is consistent with that of the reflective material inner rings which can be contained on the rolling roller.
In the device for rolling the reflective material, the clamping movement mechanism further comprises a second transverse linear module, and the second linear module is used for driving the clamping movement mechanism to horizontally reciprocate along the side face of the rack.
In the device for rolling up the reflective material, the frame is further provided with a motion control host, and the motion control host is used for controlling the execution mechanism and the clamping motion mechanism.
In the device for rolling the reflective material, the lower surface of the cutting knife is a smooth metal surface.
In the device for rolling the reflective material, the clamping plate is made of engineering plastics, and the surface of the clamping plate is provided with rugged micro particles.
In the above device for rolling up the reflective material, the number of the cylinder assemblies is 2, and the cylinder assemblies are respectively arranged on two sides of the frame.
Compared with the prior art, the beneficial effects of the utility model are that: the utility model discloses a device for reflecting material rolling can cut off reflecting material and paste the tie automatically, and not only the slot is even, the shaping is of high quality, has promoted production efficiency moreover greatly, can cooperate other mechanisms automatic continuous reflecting material that goes up to continue the rolling after changing new wind-up roll again simultaneously, and scalability is stronger.
Drawings
Fig. 1 is a schematic top view of the present invention.
Fig. 2 is a cross-sectional structural view of the present invention.
Fig. 3 is a schematic view of the clamping mechanism of the present invention.
In the figure, 1, a frame; 2. a wind-up roll; 3. a support bar; 4. a cutting mechanism; 5. a knife tip; 6. an actuator; 7. a cylinder assembly; 8. a clamping mechanism; 9. a clamping plate; 10. a clamping movement mechanism; 11. a first linear module; 12. a cutting knife; 13. a second linear module; 14. and a motion control host.
Detailed Description
The following are specific embodiments of the present invention and the accompanying drawings are used to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.
As shown in fig. 1 and 3, this a device for reflective material rolling includes frame 1 and sets up wind-up roll 2 in frame 1, be equipped with bracing piece 3 in frame 1, shutdown mechanism 4 that is equipped with on bracing piece 3, shutdown mechanism 4 lower surface is the circular arc type can with the laminating of the reflective material periphery of rolling up, 4 lower surface edges of shutdown mechanism are equipped with knife tip 5, knife tip 5 is tangent vertical downwards with the circular arc surface, still be equipped with actuating mechanism 6 in frame 1, actuating mechanism 6 links firmly with bracing piece 3, make bracing piece 3 can be in 1 direction of height reciprocating motion in the frame.
In further detail, the actuator 6 includes a cylinder assembly 7, and the cylinder assembly 7 is used for controlling the support rod 3 to reciprocate in the height direction of the frame 1. Compared with a motor-driven mechanism, the air cylinder is simpler and more reliable, and has stronger bearing capacity.
In order to prevent the reflective material from falling and avoid manual operation, a clamping mechanism 8 is arranged on the frame 1, the clamping mechanism 8 is used for clamping the reflective material when the long-strip-shaped reflective material is cut off so that the reflective material cannot fall, and the clamping mechanism 8 comprises two clamping plates 9 which are arranged up and down.
In further detail, the rack 1 is further provided with a clamping movement mechanism 10, the clamping movement mechanism 10 comprises a first vertically-arranged linear module 11, and the first linear module 11 is used for respectively controlling the two clamping plates 9 to reciprocate in the height direction of the rack 1. The linear module has the advantages of high rigidity, high precision, easy installation, easy maintenance, small volume and light weight, and is composed of a motor, a coupler, a ball screw, a bearing seat, a motor seat, a switching seat and other modules which are matched with a small and light aluminum alloy structure, and the specific link of designing and manufacturing a linear motion mechanism is easier to assemble.
In more detail, in order to reduce the overall weight of the cutting mechanism 4 and also to save the cost by using a smaller air cylinder assembly 7, the cutting mechanism 4 comprises a plurality of cutting knives 12 which are uniformly arranged, and the number of the cutting knives 12 is consistent with the number of the inner rings of the reflective material which can be accommodated on the winding roller 2.
In further detail, the clamping moving mechanism 10 further comprises a second transverse linear module 13, and the second linear module 13 is used for driving the clamping moving mechanism 10 to horizontally reciprocate along the side surface of the rack 1. This set up linear module 11 of cooperation and can realize that fixture 8 is from top to bottom and horizontal migration, specific exactly can realize sending into reflecting material to take-up roll 2 department again, cooperation manipulator or other mechanisms begin to continue the rolling with reflecting material pastes in new inner circle.
In order to automatically control the actuator 6 and the clamping mechanism 10, the frame 1 is further provided with a motion control host 14, and the motion control host 14 is used for controlling the actuator 6 and the clamping mechanism 10.
Preferably, in order to prevent the surface of the reflective material from being abraded by the lower surface of the cutting mechanism 4 when the winding roller 2 rotates and reduce the production cost of the cutting mechanism 4, a metal integrated structure is adopted instead of plastic and metal assembly, and the lower surface of the cutting knife 12 is a smooth metal surface.
Preferably, in order to reduce the weight, the clamping plate 9 is not easy to be stuck by the reflective material, and the strength of the clamping plate 9 is ensured, the clamping plate 9 is made of engineering plastics, and the surface of the clamping plate 9 is provided with uneven micro particles.
Preferably, in order to stabilize the operation of the cutting mechanism 4 during cutting, the number of the cylinder assemblies 7 is 2, and the cylinder assemblies are respectively mounted on both sides of the frame 1.
When the reflective material is rolled to a certain thickness, a main roller shaft of the machine stops running, the clamping and moving mechanism 10 drives the clamping mechanism 8 to clamp the reflective material, the execution mechanism 6 acts to drive the supporting rod 3 to move, the cutter on the supporting rod 3 cuts off the strip-shaped reflective material connected to the reflective material roll, the cutting mechanism 4 is attached to the outer circumferential surface of the reflective material finished product roll at the moment, the winding roll 2 starts to rotate, the reflective material is attached to the roll in the rotating process, after the execution mechanism 6 returns to the initial position, the winding roll 2 is taken down, a new winding roll 2 is installed again, the clamping and moving mechanism 10 drives the clamping mechanism 8 to send the reflective material to the inner ring edge, the reflective material is attached to the circumferential surface of the inner ring by manpower or a manipulator, and then the clamping and moving mechanism 10 returns to the initial position to start to.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications, additions and substitutions for the specific embodiments described herein may be made by those skilled in the art without departing from the spirit of the invention or exceeding the scope of the invention as defined in the accompanying claims.
Although the terms of the frame 1, the winding roller 2, the support rod 3, the cutting mechanism 4, the knife tip 5, the actuator 6, the cylinder assembly 7, the clamping mechanism 8, the clamping plate 9, the clamping movement mechanism 10, the linear module I11, the cutting knife 12, the linear module II 13, the motion control main machine 14, and the like are used more frequently, the possibility of using other terms is not excluded. These terms are used merely to more conveniently describe and explain the nature of the present invention; they are to be construed in a manner that is inconsistent with the spirit of the invention.
Claims (5)
1. The device for rolling the reflective material is characterized by comprising a rack (1) and a rolling roller (2) arranged on the rack (1), wherein a supporting rod (3) is arranged on the rack (1), a cutting mechanism (4) is arranged on the supporting rod (3), the lower surface of the cutting mechanism (4) is in an arc shape and can be attached to the circumferential surface of the rolled reflective material, a knife tip (5) is arranged at the edge of the lower surface of the cutting mechanism (4), the knife tip (5) is tangent to the arc surface and vertically faces downwards, an executing mechanism (6) is further arranged on the rack (1), and the executing mechanism (6) is fixedly connected with the supporting rod (3) so that the supporting rod (3) can reciprocate in the height direction of the rack (1); the actuating mechanism (6) comprises a cylinder assembly (7), and the cylinder assembly (7) is used for controlling the support rod (3) to reciprocate in the height direction of the rack (1); the frame (1) is provided with a clamping mechanism (8), the clamping mechanism (8) is used for clamping the long-strip-shaped reflecting material to prevent the reflecting material from falling off when the reflecting material is cut off, and the clamping mechanism (8) comprises two clamping plates (9) which are arranged up and down; the clamping mechanism (10) is further arranged on the rack (1), the clamping mechanism (10) comprises a first linear module (11) which is vertically arranged, and the first linear module (11) is used for respectively controlling the two clamping plates (9) to reciprocate in the height direction of the rack (1); the clamping movement mechanism (10) further comprises a second transverse linear module (13), and the second linear module (13) is used for driving the clamping movement mechanism (10) to horizontally reciprocate along the side face of the rack (1); the machine frame (1) is also provided with a motion control host (14), and the motion control host (14) is used for controlling the actuating mechanism (6) and the clamping motion mechanism (10).
2. The device for winding the reflecting material as claimed in claim 1, wherein the cutting mechanism (4) comprises a plurality of cutting knives (12) which are uniformly arranged, and the number of the cutting knives (12) is consistent with the number of the inner circles of the reflecting material which can be accommodated on the winding roller (2).
3. The device for rolling up the reflecting material as claimed in claim 2, wherein the lower surface of the cutting blade (12) is a smooth metal surface.
4. The device for rolling up the reflecting material as claimed in claim 1, wherein the holding plate (9) is made of engineering plastics, and the surface of the holding plate (9) is provided with rugged micro-particles.
5. The device for rolling up reflecting material according to claim 1, wherein the number of the cylinder assemblies (7) is 2, and the cylinder assemblies are respectively arranged on two sides of the frame (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920492436.5U CN210854522U (en) | 2019-04-12 | 2019-04-12 | Device for rolling reflective material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920492436.5U CN210854522U (en) | 2019-04-12 | 2019-04-12 | Device for rolling reflective material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210854522U true CN210854522U (en) | 2020-06-26 |
Family
ID=71299661
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920492436.5U Expired - Fee Related CN210854522U (en) | 2019-04-12 | 2019-04-12 | Device for rolling reflective material |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210854522U (en) |
-
2019
- 2019-04-12 CN CN201920492436.5U patent/CN210854522U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200626 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |