Movable spare part emergency guarantee additive manufacturing square cabin
Technical Field
The utility model belongs to the technical field of the aviation is equipped, a portable spare part emergency guarantee vibration material disk shelter is related to.
Background
In view of the complex and changeable environment in the future in wartime and the huge demand of modernized equipment for military in China, the field operation equipment such as a field command post, a field hospital, a field cooking support post, a field communication post and the like is in existence at present, but the equipment technology for rapidly manufacturing and repairing external field parts in wartime is still a blank, and the breakthrough and the conversion into the first-line application of troops are urgently needed to form a special spare part support and rapid repair technology system. In the field of aviation, a two-stage maintenance system is adopted for maintaining aviation equipment in China. The faults of parts such as bolt cracks and the like can be solved by replacing parts in an external field, but are limited by whether spare parts of the marine materials are complete or not. The cracks of main load-bearing structures such as landing gear, spacer frame and the like need to be returned to a overhaul factory for treatment, but the period is usually longer, sometimes even can reach several months. Equipment maintenance is subject to great uncertainty under wartime conditions due to limitations of battlefield urgency and rear transport capacity.
Overseas, the U.S. army tank and motor vehicle commander developed a Mobile Parts Hospital (MPH) that can use laser additive manufacturing equipment and various numerical control processing equipment to directly process parts meeting equipment maintenance needs on site. The army introduces a novel manufacturing technology and a novel maintenance process on the basis, a mobile telepresence laboratory is built, the army rapidly equips the army to deliver the first mobile telepresence laboratory in 2012, and the army deploys the 2 nd mobile telepresence laboratory in the afghanistan war area in 2013 in 1 month. Meet the requirement of equipment first-aid repair in the off-site wartime.
Therefore, the problem of faults and damages of parts of the aviation equipment is directly and quickly solved on site by the aviation equipment, and important guarantee is provided for winning success in battle.
Disclosure of Invention
In order to solve the problem, the utility model provides a portable spare part emergency guarantee vibration material disk manufacturing shelter through combining together on-vehicle shelter system and vibration material disk manufacturing technique, realizes that the aviation equips the off-site rapid manufacturing and the refabrication of field spare part "from computer model to material object".
The utility model discloses a realize through following technical scheme:
a movable spare part emergency guarantee additive manufacturing shelter comprises an operation shelter, wherein the operation shelter is detachably arranged on a power traction system and comprises a cabin body, additive manufacturing equipment, an accessory system, an air supply system, an illuminating device and a temperature and humidity control system; the side surface of the cabin body is provided with a side cabin door and a window, and the tail part of the cabin body is provided with a rear cabin door; the additive manufacturing device is electrically connected with the accessory system and is mounted in the cabin; and power supply and distribution equipment is further arranged in the cabin body and is electrically connected with the additive manufacturing equipment and the accessory system respectively.
In particular, the additive manufacturing device comprises a 3D printing device host.
Specifically, the gas supply system includes the gas bottle group of installing in the outside of cabin body, gas bottle group with 3D printing apparatus host computer is connected.
Specifically, the gas cylinder group is a nitrogen generator.
Specifically, the accessory system includes a scanner, a water cooler, a dust collector, a drying cabinet, and a shaker.
Specifically, wet system of accuse temperature accuse includes air conditioner host computer and air condition compressor, the air conditioner host computer install in inside the cabin body to be connected with the inside power supply and distribution equipment electricity in the cabin body, air condition compressor install in cabin body outside, and with the air conditioner host computer is connected.
Specifically, the temperature and humidity control system further comprises a ventilation device arranged on the side face of the cabin.
Specifically, the power supply and distribution equipment comprises a power distribution cabinet.
Specifically, the power traction system includes a load-bearing chassis and a cab.
Specifically, the bearing chassis is connected with the cab in a towing mode.
Compared with the prior art, the utility model discloses following profitable technological effect has:
1. the rapid manufacturing and the first-aid repair of metal parts of small-sized aviation equipment in wartime are realized, so that the equipment perfectness rate is improved, the wartime rapid response capability is enhanced, and the moving times of a fighter plane are accelerated;
2. the problems that the production is stopped, the batch size is small and spare parts are in short supply for aviation equipment under the condition of severe environment of a war time outfield are solved;
3. the aviation equipment parts are manufactured, repaired and processed without drawing in wartime;
4. and (4) rapidly switching to operation according to the wartime environment.
Drawings
Fig. 1 is a schematic external structural view of the present invention;
fig. 2 is a schematic view of the inner right half structure of the present invention;
fig. 3 is a schematic diagram of the left half side structure of the inner part of the present invention.
The system comprises an operation shelter 1, a cabin body 2, a side cabin door 21, a window 22, a rear cabin door 23, a 3D printing equipment host machine 3, a gas bottle group 4, a scanner 51, a water cooler 52, a dust collector 53, a drying box 54, a vibrating screen 55, an air conditioner host machine 61, an air conditioner compressor 62, power supply and distribution equipment 7, a bearing chassis 8, a cab 9 and a ventilation device 10.
Detailed Description
The present invention will now be described in further detail with reference to the attached drawings, which are provided for purposes of illustration and not limitation.
Specific embodiments are given below.
A movable spare part emergency guarantee additive manufacturing shelter comprises an operation shelter 1, wherein the operation shelter 1 is detachably arranged on a power traction system, and the operation shelter 1 comprises a shelter body 2, additive manufacturing equipment, an accessory system, an air supply system, an illuminating device and a temperature and humidity control system; the side surface of the cabin body 2 is provided with a side cabin door 21 and a window 22, and the tail part of the cabin body is provided with a rear cabin door 23; the additive manufacturing equipment is electrically connected with the accessory system and is arranged in the cabin body 2; and power supply and distribution equipment 7 is further arranged in the cabin body 2, and the power supply and distribution equipment 7 is electrically connected with the additive manufacturing equipment and the accessory system respectively. The additive manufacturing apparatus includes a 3D printing apparatus host 3. The gas supply system comprises a gas bottle group 4 installed outside the cabin body 2, and the gas bottle group 4 is connected with the 3D printing equipment host 3. The gas cylinder group 4 is a nitrogen making machine. The accessory system includes a scanner 51, a water cooler 52, a dust collector 53, a drying cabinet 54, and a shaker 55. Wet system of accuse control by temperature change includes air conditioner host computer 61 and air condition compressor 62, air conditioner host computer 61 install in 2 insides in the cabin body to be connected with the inside confession distribution equipment 7 electricity in the cabin body 2, air condition compressor 62 install in 2 outsides in the cabin body, and with air conditioner host computer 61 connects. The temperature and humidity control system further comprises a ventilation device 10 arranged on the side surface of the cabin 2. The power supply and distribution equipment 7 comprises a power distribution cabinet. The power traction system comprises a load-bearing chassis 8 and a cab 9. The carrying chassis 8 is connected with the cab 9 in a trailing mode.
The power traction system mainly provides mobility for the operation shelter 1, facilitates transition operation, and is characterized in that the cab 9 is used for drawing the bearing chassis 8 for bearing the operation shelter 1 to drive into a specific position, and the connection mode of the bearing chassis 8 and the cab 9 can more flexibly provide power continuation for the mobility of the operation shelter 1, and the cab is replaced according to needs during operation.
The side cabin doors 21 of the cabin body 2 facilitate the entry and exit of workers, and the rear cabin door 23 mainly facilitates the transportation and maintenance of the internal equipment of the cabin body 2.
The lighting device is mainly a lighting lamp arranged at the top in the cabin body 2, and the requirements of workers on ambient light can be met no matter day and night when the equipment in the cabin works.
The additive manufacturing equipment is a 3D printing equipment host 3, and can adopt the most common selective laser melting molding technology (SLM) and also can adopt other various 3D printing technologies such as electron beam melting technology (EBM), selective laser sintering technology (SLS) and the like. The accessory system is used as an auxiliary system of the 3D printing device host 3 and is matched with the accessory system, when printing operation is needed, aeronautical equipment parts needing to be manufactured or repaired can be scanned through the scanner 51 to obtain point cloud data of the surfaces of the parts, a CAD three-dimensional data model is obtained after processing and is input into the 3D printing device host 3 for 3D printing, and the three-dimensional data model which is scanned and processed before can be directly called for 3D printing. The 3D printing equipment host 3 scans, slices and divides the three-dimensional data model, after data are obtained, high-energy laser beams are used for selectively melting metal powder layer by layer on the obtained contour data, and then required metal powder is paved layer by layer to manufacture the three-dimensional solid part. The water cooler 51 cools the laser of the 3D printing apparatus main body 3 so that the laser operates at an appropriate temperature. After the parts are formed, the vacuum cleaner 53 is used to clean the metal powder in the working chamber so as to process the next metal part. A drying oven 54 and a vibrating screen 55 are used for the pretreatment of the metal powder. The vibrating screen 55 is mainly used for screening flammable and combustible metal powder in a safe area, and the screened powder can be used for processing metal parts. The drying box 54 is used for drying heat-sensitive, easily-decomposed and easily-oxidized metal powder before the part forming processing, so that the forming quality of the metal part is ensured.
The gas cylinder group 4 provides protective gas for the 3D printing equipment host 3 during operation, and the quality of parts is improved. The gas cylinder group can be a bottled gas source, such as a conventional gas cylinder, a dewar tank and the like, and can also be a gas generator, such as a nitrogen generator and the like. The gas used in the equipment is inert gas, such as nitrogen and argon.
The temperature and humidity control system can adopt a common air conditioning system, the temperature and humidity control inside the cabin body 2 is realized through an air conditioning host 61 inside the cabin body 2 and an air conditioning compressor 62 installed outside the cabin body 2, the working effect is better by matching with the ventilation device 10 on the side surface of the cabin body 2, and the printing quality of parts is improved by ensuring the working environment inside the cabin body 2.
The power supply and distribution equipment 7 supplies power and distributes power for all the electric equipment, wherein the power distribution equipment can be a power distribution cabinet which can be connected with commercial power and can also be connected with oil motors; the power supply equipment can be an external diesel generator or an internal battery pack. The kinds and placement of the power distribution equipment and the power supply equipment are not limited to the above.
Through the mutual matching of the structures, the vehicle-mounted shelter system and the additive manufacturing technology can be fully combined, and the off-site rapid manufacturing and remanufacturing of parts from computer models to objects in the field of aviation equipment are really realized, so that the rapid manufacturing and the first-aid repair of small aviation equipment metal parts in wartime are realized, the equipment availability is improved, the wartime rapid response capability is enhanced, and the moving times of a fighter plane are accelerated; the problems that the production is stopped, the batch size is small and spare parts are in short supply for aviation equipment under the condition of severe environment of a war time outfield are solved; the aviation equipment parts are manufactured, repaired and processed without drawing in wartime; and (4) rapidly switching to operation according to the wartime environment.
The embodiments given above are preferred examples for implementing the present invention, and the present invention is not limited to the above-described embodiments. Any non-essential addition and replacement made by the technical features of the technical solution of the present invention by those skilled in the art all belong to the protection scope of the present invention.