CN210850784U - High-efficient vacuum pug mill - Google Patents
High-efficient vacuum pug mill Download PDFInfo
- Publication number
- CN210850784U CN210850784U CN201921298602.4U CN201921298602U CN210850784U CN 210850784 U CN210850784 U CN 210850784U CN 201921298602 U CN201921298602 U CN 201921298602U CN 210850784 U CN210850784 U CN 210850784U
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- Prior art keywords
- driving device
- vacuum
- barrel
- box body
- mud
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- 239000000463 material Substances 0.000 claims abstract description 16
- 238000003756 stirring Methods 0.000 claims description 61
- 239000003638 chemical reducing agent Substances 0.000 claims description 19
- 229910000831 Steel Inorganic materials 0.000 claims description 18
- 239000010959 steel Substances 0.000 claims description 18
- 239000010802 sludge Substances 0.000 claims description 5
- 238000004891 communication Methods 0.000 claims description 3
- 238000001125 extrusion Methods 0.000 claims description 2
- 238000007670 refining Methods 0.000 abstract description 15
- 239000000919 ceramic Substances 0.000 abstract description 7
- 238000005265 energy consumption Methods 0.000 abstract description 4
- 238000012423 maintenance Methods 0.000 abstract description 4
- 230000001737 promoting effect Effects 0.000 abstract description 2
- 230000009467 reduction Effects 0.000 description 3
- 238000001914 filtration Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
The utility model discloses a high-efficiency vacuum mud refining machine, which comprises a bearing base, universal wheels, a mud crushing box body, a filter barrel, a vacuum box, a material extruding barrel, a first driving device, a second driving device and a control circuit; the universal wheels are uniformly distributed on the lower surface of the bearing base, the extruding cylinder is arranged on the upper surface of the bearing base, the crushed mud box body is arranged above the extruding cylinder, the filter barrel is positioned between the crushed mud box body and the extruding cylinder, the vacuum box is arranged on one side of the outer surface of the filter barrel, the first driving device is arranged on the right side of the extruding cylinder, and the second driving device is arranged on the right side of the first driving device; this novel one side effectively satisfies rationality and the reliability that improves mud refining equipment structure overall arrangement, has reduced the intensity of labour and the cost of equipment operation and maintenance operation, and on the other hand can be effectively simplified to mud refining equipment structure, when having reduced equipment operation energy consumption, makes the more abundant mixing of mud material, improves the equipartition degree of mud material for ceramic product quality obtains promoting.
Description
Technical Field
The utility model belongs to the technical field of the vacuum pug mill, concretely relates to high-efficient vacuum pug mill.
Background
The existing vacuum pug mill is indispensable processing equipment in the production of ceramic products, and has the functions of uniformly stirring pug for rolling, uniformly distributing water, pumping out air wrapped in the pug and ensuring that a pressed product is more uniform; and the mud stirring chamber of the vacuum mud refining machine in the prior art has a simpler structure and a poor stirring effect, thereby influencing the uniformity of mud materials and leading to the low quality of the manufactured ceramic products.
SUMMERY OF THE UTILITY MODEL
To exist not enough on the prior art, the utility model provides a high-efficient vacuum pug mill, this novel simple structure, it is nimble convenient to use, the commonality is good, can effectively satisfy the rationality and the reliability that have improved the pug refining equipment structure overall arrangement on the one hand, very big reduction the intensity of labour and the cost of equipment operation and maintenance operation, and improved the stability of equipment operation, on the other hand can be effectively simplified to pug refining equipment structure, when having reduced equipment operation energy consumption, the more abundant mixing of effectual messenger's pug, and improved the equipartition degree of pug, thereby make ceramic product quality promote.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a high-efficiency vacuum pug mill comprises a bearing base, universal wheels, a pug crushing box body, a filter barrel, a vacuum box, a material extruding barrel, a first driving device, a second driving device and a control circuit; the device comprises a bearing base, a vacuum box, a mud crushing box, a filter barrel, an extrusion barrel, a first driving device, a second driving device, a third driving device, a fourth driving device and a fourth driving device, wherein the bearing base is provided with a bearing base; the extruding cylinder comprises a cylinder body and a discharge port, the discharge port is arranged on the left side of the cylinder body, the discharge port is communicated with the cylinder body, the first driving device comprises a speed reducer, a driving motor and a coupler, the speed reducer and the driving motor are sequentially arranged on a bearing base from left to right, the driving motor is mutually connected with the speed reducer, a stirring shaft is arranged on the left side of the speed reducer, the stirring shaft is arranged in the cylinder body, the stirring shaft is installed on one side of the inner surface of the cylinder body through a first bearing, the speed reducer is mutually connected with the stirring shaft through the coupler, spiral blades are arranged on the outer surface of the stirring shaft, and the axes of; the vacuum box comprises a vacuum pipe and a vacuum pump, the vacuum pump is arranged on one side of the outer surface of the filter barrel, the vacuum pipes are arranged on the outer surface of the sludge crushing box body and the outer surface of the filter barrel respectively, and the vacuum pump is communicated with the sludge crushing box body and the filter barrel through the vacuum pipes respectively; the mud smashing box body comprises a box body and a feeding hole, the feeding hole is formed in the upper surface of the box body, the feeding hole is communicated with the box body, the second driving device comprises a gearbox and a motor, the gearbox and the motor are sequentially arranged on a bearing base from left to right, the motor is connected with the gearbox, a stirring rod is arranged on the left side of the gearbox, the stirring rod is arranged in the box body, the stirring rod is mounted on two sides of the inner surface of the box body through a second bearing, the motor is connected with the stirring rod through the gearbox, a plurality of blades are arranged on the outer surface of the stirring rod, and the axes of the blades and the axes of the stirring rod are arranged; the control circuit is arranged on the upper surface of the bearing base through the sliding groove and is respectively and electrically connected with the speed reducer of the first driving device, the driving motor, the vacuum pump of the vacuum box and the motor of the second driving device.
Further, the length of the stirring shaft is consistent with that of the cylinder body.
Further, the first drive height is 1/5-1/2 of the second drive height.
Further, the filter vat comprises a vat body, a first filter screen layer, a screen and a second filter screen layer; the first filter screen layer, the screen and the second filter screen layer are uniformly distributed in the barrel body from top to bottom in sequence, and the two ends of the first filter screen layer, the screen and the second filter screen layer are connected with the two sides of the inner surface of the barrel body.
Furthermore, the two ends of the first filter screen layer, the screen and the second filter screen layer are all adhered to the barrel body through magic tapes.
Further, the discharge port comprises a flange and a plurality of steel plates, the steel plates are vertically welded on the flange, the steel plates are connected end to form a square cavity with an open top surface and a plurality of R corners, and each steel plate is provided with one R corner; the radius of the R angle is 2-15 mm.
Further, the both ends of two adjacent steel sheets are provided with joint portion, the steel sheet is the end to end and passes through the joint and connect.
Further, the puddler both sides all are provided with the stirring roller, the stirring roller axis and puddler axis parallel distribution, the stirring roller all with gearbox interconnect.
Furthermore, the feed inlet and the discharge outlet are both provided with end covers.
Furthermore, the control circuit is an automatic control circuit based on an industrial single chip microcomputer, and a data communication device is additionally arranged on the control circuit.
Adopt above-mentioned technical scheme, the beneficial effects of the utility model are that:
the utility model provides a high-efficient vacuum pug mill, this novel simple structure, it is nimble convenient to use, the commonality is good, can effectively satisfy the rationality and the reliability that have improved the pug refining equipment structure overall arrangement on the one hand, very big reduction intensity of labour and the cost of equipment operation and maintenance operation, and improved the stability of equipment operation, on the other hand can be effectively simplified to the pug refining equipment structure, when having reduced equipment operation energy consumption, the more abundant mixing of effectual messenger's pug, and the homoenergetic that has improved the pug, thereby make ceramic product quality promote.
Drawings
FIG. 1 is a schematic structural view of a high-efficiency vacuum pug mill of the present invention;
FIG. 2 is a schematic structural view of the sludge crushing box of the present invention;
FIG. 3 is a schematic structural view of the filtering barrel of the present invention;
fig. 4 is a schematic structural view of the middle discharge hole of the present invention.
Detailed Description
For making the utility model discloses the technological means, creation characteristic, achievement purpose and efficiency that realize are easily understood and are known, combine specific implementation below, further explain the utility model discloses:
therefore, the following detailed description of the embodiments of the present invention, which is provided in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention, and all other embodiments that can be obtained by one of ordinary skill in the art without any inventive effort based on the embodiments of the present invention are within the scope of the invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
The terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; the two elements may be directly connected or indirectly connected through an intermediate medium, and the two elements may be connected through an intermediate medium.
In conjunction with FIG. 1: a high-efficiency vacuum mud refining machine comprises a bearing base 1, universal wheels 2, a mud crushing box body 3, a filter barrel 4, a vacuum box 5, a material extruding barrel 6, a first driving device 7, a second driving device 8 and a control circuit 9; the number of the universal wheels 2 is at least four, and the universal wheels 2 are uniformly distributed on the lower surface of the bearing base 1, the material extruding cylinder 6 is arranged on the upper surface of the bearing base 1, the mud crushing box body 3 is arranged above the material extruding cylinder 6, the axial line of the crushed mud box body 3 is parallel to the axial line of the material extruding cylinder 6, the filter barrel 4 is positioned between the crushed mud box body 3 and the material extruding cylinder 6, the vacuum box 5 is arranged on one side of the outer surface of the filter barrel 4, the crushed mud box body 3, the filter barrel 4 and the extruding barrel 6 are sequentially arranged from top to bottom, the crushed mud box body 3, the filter barrel 4 and the extruding barrel 6 are communicated in sequence, the first driving device 7 is arranged at the right side of the extruding barrel 6, the second driving device 8 is arranged at the right side of the first driving device 7, the first driving device 7 is connected with the extruding cylinder 6, and the second driving device 8 is connected with the crushed mud box body 3; the extruding barrel 6 comprises a barrel body 61 and a discharge port 62, the discharge port 62 is arranged on the left side of the barrel body 61, the discharge port 62 is communicated with the barrel body 61, the first driving device 7 comprises a speed reducer 71, a driving motor 72 and a coupler 73, the speed reducer 71 and the driving motor 72 are sequentially arranged on the bearing base 1 from left to right, the driving motor 72 is connected with the speed reducer 71, a stirring shaft 74 is arranged on the left side of the speed reducer 71, the stirring shaft 74 is arranged in the barrel body 61, the stirring shaft 74 is arranged on one side of the inner surface of the barrel body 61 through a first bearing 75, the speed reducer 71 is connected with the stirring shaft 74 through the coupler 73, a helical blade 75 is arranged on the outer surface of the stirring shaft 74, and the axial line of the helical blade; the vacuum box 5 comprises a vacuum pipe 51 and a vacuum pump 52, the vacuum pump 52 is arranged on one side of the outer surface of the filter barrel 4, the vacuum pipe 51 is provided with a plurality of vacuum pipes, the vacuum pipe 51 is respectively arranged on the outer surface of the crushed mud box body 3 and the outer surface of the filter barrel 4, and the vacuum pump 52 is respectively communicated with the crushed mud box body 3 and the filter barrel 4 through the vacuum pipe 51; the crushed mud box body 3 comprises a box body 31 and a feed inlet 32, the feed inlet 32 is arranged on the upper surface of the box body 31, the feed inlet 32 is communicated with the box body 31, the second driving device 8 comprises a gearbox 81 and a motor 82, the gearbox 81 and the motor 82 are sequentially arranged on the bearing base 1 from left to right, the motor 82 is connected with the gearbox 81, a stirring rod 83 is arranged on the left side of the gearbox 81, the stirring rod 83 is arranged in the box body 31, the stirring rod 83 is arranged on two sides of the inner surface of the box body 31 through a second bearing 84, the motor 82 is connected with the stirring rod 83 through the gearbox 81, a plurality of blades 85 are arranged on the outer surface of the stirring rod 83, and the axes of the blades 85 and the axes of the stirring rod 83 form an angle of; the control circuit 9 is mounted on the upper surface of the bearing base 1 through the chute 10, and is electrically connected with the speed reducer 71 of the first driving device 7, the driving motor 72, the vacuum pump 52 of the vacuum box 5, and the motor 82 of the second driving device 8.
In this embodiment, the length of the stirring shaft 74 is the same as the length of the cylinder 61.
In the embodiment, the height of the first driving device 7 is 1/5-1/2 of the height of the second driving device 8.
In this embodiment, the filter vat 4 includes a vat body 41, a first screen layer 42, a screen 43, and a second screen layer 44; the first screen layer 42, the screen 43 and the second screen layer 44 are uniformly distributed in the barrel 41 from top to bottom in sequence, and two ends of the first screen layer 42, the screen 43 and the second screen layer 44 are connected with two sides of the inner surface of the barrel 41.
In this embodiment, both ends of the first screen layer 42, the screen 43 and the second screen layer 44 are adhered to the tub 41 by the hook and loop fasteners 20.
In this embodiment, the discharge port 62 includes a flange 621 and a plurality of steel plates 622, the plurality of steel plates 622 are vertically welded on the flange 621, the plurality of steel plates 622 are connected end to form a square cavity 623 with an open top surface and a plurality of R corners 624, and each steel plate 622 has one R corner 624; the radius of the R angle 624 is 2-15 mm.
In this embodiment, the two ends of two adjacent steel sheets 622 are provided with clamping portions 625, and the steel sheets are connected end to end through clamping.
In this embodiment, the stirring roller 30 is disposed on both sides of the stirring rod 83, the axial line of the stirring roller 30 is parallel to the axial line of the stirring rod 83, and the stirring roller 30 is connected with the gear box 81.
In this embodiment, the feed inlet 32 and the discharge outlet 62 are both provided with end caps 40.
In this embodiment, the control circuit 9 is an automatic control circuit based on an industrial single chip, and the control circuit is additionally provided with a data communication device.
This is novel in the concrete implementation, at first carries out the equipment connection to bearing base, universal wheel, shredded mud box, filter vat, vacuum box, crowded feed cylinder, first drive arrangement, second drive arrangement and control circuit.
When the mud refining operation is carried out, firstly, mud is put in through the feed inlet of the mud crushing box body, then the motor of the second driving device is started to transmit power into the gear box, the gear box carries out speed regulation operation, and is transmitted to the stirring rod to drive the stirring rod to carry out stirring operation, and the blade is used for crushing and separating the stirring rod, simultaneously drives the two stirring rollers to operate so as to cut, stir and mix the pug, so that the stirring and pug refining operation is more sufficient, then the pug falls into the material extruding barrel after being filtered by the filter barrel, simultaneously, a driving motor of the first driving device is started to drive a speed reducer to operate and transmit power to a stirring shaft through a coupling, and the stirring shaft drives the helical blade to extrude the pug, the pug is pushed towards the discharge port while being extruded, and finally the pug is discharged along the shape set by the discharge port, so that the mud refining and extruding operation is completed.
Meanwhile, when refining mud and filtering, the vacuum pump is opened to respectively carry out vacuumizing operation on the crushed mud box body and the filter vat through the vacuum tube, so that the air inside the mud material is pumped out, when the mud material is separated in the crushed mud box body through stirring and is filtered and screened in the filter vat, the air inside the mud material is pumped out through the vacuum pump, so that the products pressed in the later period are more uniform, and the quality of ceramic products is improved.
This novel simple structure, it is nimble convenient to use, the commonality is good, can effectively satisfy the rationality and the reliability that have improved mud refining equipment structure overall arrangement on the one hand, very big reduction the intensity of labour and the cost of equipment operation and maintenance operation, and improved the stability of equipment operation, on the other hand can be effectively simplified to mud refining equipment structure, when having reduced equipment operation energy consumption, the more abundant mixing of effectual messenger's pug, and improved the homonymy degree of pug, thereby make ceramic product quality obtain promoting.
The present embodiment is not intended to limit the shape, material, structure, etc. of the present invention in any form, and all of the technical matters of the present invention belong to the protection scope of the present invention to any simple modification, equivalent change and modification made by the above embodiments.
Claims (10)
1. The utility model provides a high-efficient vacuum pug mill which characterized in that: comprises a bearing base, universal wheels, a mud crushing box body, a filter barrel, a vacuum box, a material extruding barrel, a first driving device, a second driving device and a control circuit; the device comprises a bearing base, a vacuum box, a mud crushing box, a filter barrel, an extrusion barrel, a first driving device, a second driving device, a third driving device, a fourth driving device and a fourth driving device, wherein the bearing base is provided with a bearing base; the extruding cylinder comprises a cylinder body and a discharge port, the discharge port is arranged on the left side of the cylinder body, the discharge port is communicated with the cylinder body, the first driving device comprises a speed reducer, a driving motor and a coupler, the speed reducer and the driving motor are sequentially arranged on a bearing base from left to right, the driving motor is mutually connected with the speed reducer, a stirring shaft is arranged on the left side of the speed reducer, the stirring shaft is arranged in the cylinder body, the stirring shaft is installed on one side of the inner surface of the cylinder body through a first bearing, the speed reducer is mutually connected with the stirring shaft through the coupler, spiral blades are arranged on the outer surface of the stirring shaft, and the axes of; the vacuum box comprises a vacuum pipe and a vacuum pump, the vacuum pump is arranged on one side of the outer surface of the filter barrel, the vacuum pipes are arranged on the outer surface of the sludge crushing box body and the outer surface of the filter barrel respectively, and the vacuum pump is communicated with the sludge crushing box body and the filter barrel through the vacuum pipes respectively; the mud smashing box body comprises a box body and a feeding hole, the feeding hole is formed in the upper surface of the box body, the feeding hole is communicated with the box body, the second driving device comprises a gearbox and a motor, the gearbox and the motor are sequentially arranged on the bearing base from left to right, the motor is connected with the gearbox, a stirring rod is arranged on the left side of the gearbox, the stirring rod is arranged in the box body, the stirring rod is mounted on two sides of the inner surface of the box body through a second bearing, the motor is connected with the stirring rod through the gearbox, a plurality of blades are arranged on the outer surface of the stirring rod, and the axes of the blades and the axes of the stirring rod are arranged at an angle; the control circuit is arranged on the upper surface of the bearing base through the sliding groove and is respectively and electrically connected with the speed reducer of the first driving device, the driving motor, the vacuum pump of the vacuum box and the motor of the second driving device.
2. The high-efficiency vacuum pugmill according to claim 1, characterized in that: the length of the stirring shaft is consistent with that of the cylinder body.
3. The high-efficiency vacuum pugmill according to claim 1, characterized in that: the first drive height is 1/5-1/2 of the second drive height.
4. The high-efficiency vacuum pugmill according to claim 1, characterized in that: the filter barrel comprises a barrel body, a first filter screen layer, a screen and a second filter screen layer; the first filter screen layer, the screen and the second filter screen layer are uniformly distributed in the barrel body from top to bottom in sequence, and the two ends of the first filter screen layer, the screen and the second filter screen layer are connected with the two sides of the inner surface of the barrel body.
5. The high-efficiency vacuum pugmill according to claim 4, wherein: and the two ends of the first filter screen layer, the screen and the second filter screen layer are adhered to the barrel body through magic tapes.
6. The high-efficiency vacuum pugmill according to claim 1, characterized in that: the discharge port comprises a flange and a plurality of steel plates, the steel plates are vertically welded on the flange, the steel plates are connected end to form a square cavity with an open top surface and a plurality of R corners, and each steel plate is provided with one R corner; the radius of the R angle is 2-15 mm.
7. The high-efficiency vacuum pugmill according to claim 6, wherein: two adjacent the both ends of steel sheet are provided with joint portion, the steel sheet is the end to end and passes through the joint and connect.
8. The high-efficiency vacuum pugmill according to claim 1, characterized in that: the utility model discloses a stirring rod, including puddler, puddler both sides all are provided with the stirring roller, stirring roller axis and puddler axis parallel distribution, the stirring roller all with gearbox interconnect.
9. The high-efficiency vacuum pugmill according to claim 1, characterized in that: and end covers are arranged on the feed inlet and the discharge outlet.
10. The high-efficiency vacuum pugmill according to claim 1, characterized in that: the control circuit is an automatic control circuit based on an industrial single chip microcomputer, and a data communication device is additionally arranged on the control circuit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921298602.4U CN210850784U (en) | 2019-08-12 | 2019-08-12 | High-efficient vacuum pug mill |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921298602.4U CN210850784U (en) | 2019-08-12 | 2019-08-12 | High-efficient vacuum pug mill |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210850784U true CN210850784U (en) | 2020-06-26 |
Family
ID=71294327
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921298602.4U Expired - Fee Related CN210850784U (en) | 2019-08-12 | 2019-08-12 | High-efficient vacuum pug mill |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210850784U (en) |
-
2019
- 2019-08-12 CN CN201921298602.4U patent/CN210850784U/en not_active Expired - Fee Related
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200626 |