CN210835078U - Integrated testing device for direct current resistance test and transformation ratio test - Google Patents

Integrated testing device for direct current resistance test and transformation ratio test Download PDF

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Publication number
CN210835078U
CN210835078U CN201921500311.9U CN201921500311U CN210835078U CN 210835078 U CN210835078 U CN 210835078U CN 201921500311 U CN201921500311 U CN 201921500311U CN 210835078 U CN210835078 U CN 210835078U
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test
direct current
current resistance
transformation ratio
tester
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CN201921500311.9U
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高尚超
袁志鹏
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Dongying Nanke Electric Co ltd
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Dongying Nanke Electric Co ltd
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Abstract

The utility model relates to the technical field of distribution transformers, in particular to an integrated testing device for direct current resistance test and transformation ratio test, which comprises a hand-push type testing platform shell, wherein universal wheels are arranged at the lower side of the hand-push type testing platform shell, an industrial tablet personal computer is arranged at the middle part of the upper side of the front side of the hand-push type testing platform shell, a direct current resistance tester is arranged at the middle part of the right side of the front side of the hand-push type testing platform shell, a PLC is arranged at the front side of the hand-push type testing platform shell and at the lower side of the industrial tablet personal computer, a transformation ratio tester is arranged at the front side of the hand-push type testing platform shell and at the lower side of the direct current resistance tester, a contactor is arranged at the left side of the transformation ratio tester at the front side of the hand-push type testing, the time for manually switching the test clamps by the tester and the time for recording data are saved, and the test efficiency of the tester is improved.

Description

Integrated testing device for direct current resistance test and transformation ratio test
Technical Field
The utility model relates to a distribution transformer technical field specifically is an experimental integrated testing arrangement of direct current resistance and transformation ratio.
Background
The distribution transformer is an important accessory in a power grid system, the quality of the distribution transformer is directly related to the running safety performance of a power system, a direct-current resistance test and a transformation ratio test of the transformer are important links in transformer quality inspection and are indispensable test items in a factory test, the direct-current resistance test can be used for inspecting the welding quality of a winding joint and whether turn-to-turn short circuit occurs between windings, whether contact of each position of a voltage tap switch is good and whether actual positions of tapping are consistent, whether the lead wire is broken or not and the like are detected, and whether the tapping position of the transformer is in a qualified range is detected in the transformation ratio test.
When a transformer manufacturer carries out a direct current resistance test of a distribution transformer at the present stage, a tester needs to manually switch test clamps in sequence to achieve the results of measurement at different positions, and the direct current resistance test needs to check different phase resistances at each tapping position, so that the tester needs to repeatedly switch the positions of the test clamps during the test, and the tester occupies the test time of the tester greatly. For example, in a normal five-tap transformer, low voltage needs to be manually switched for six times in a test, high voltage needs to be manually switched for fifteen times to complete the test, and after each test is completed, a tester needs to manually record test data and manually calculate the unevenness of the direct current resistance, so that a recording error is easily caused in the test data recording process. In the transformation ratio test, the direct current resistance measuring wire needs to be dismantled and connected again to the transformation ratio measuring wire, the position of the tap changer is adjusted five times, and data after the test still needs to be recorded manually.
The traditional test mode needs testers to continuously exchange test clamps and record test data, greatly wastes time for waiting for measurement data when the testers perform tests, time for switching the test clamps and time for recording the test data, the test efficiency and the later-stage test efficiency cannot be butted, manufacturers with large transformer output can easily cause product accumulation in direct-current resistance and transformation ratio tests, and can not complete test tasks, so that the problem is improved by an integrated test device for the direct-current resistance test and the transformation ratio test.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a direct current resistance is experimental with experimental integrated testing arrangement of transformation ratio to solve the problem that provides in the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme:
an integrated testing device for direct current resistance test and transformation ratio test comprises a hand-push type testing platform shell, universal wheels are arranged on the lower side of the hand-push type testing platform shell, an industrial flat computer is arranged in the middle of the upper side of the front side of the hand-push type testing platform shell, a direct current resistance tester is arranged in the middle of the right side of the front side of the hand-push type testing platform shell, a direct current resistance tester emergency stop button is arranged on the front side of the hand-push type testing platform shell and positioned at the left lower side of the direct current resistance tester, a PLC is arranged on the front side of the hand-push type testing platform shell and positioned at the right lower side of the industrial flat computer, a wireless communication module is arranged on the front side of the hand-push type testing platform shell and positioned at the left upper side of the direct current resistance tester emergency stop button, a first hygrothermograph is arranged on the, the front of hand propelled test platform casing is and be located the direct current resistance tester downside and be provided with the transformation ratio tester, the front of hand propelled test platform casing is and be located the left side of transformation ratio tester and be provided with the contactor, the front of hand propelled test platform casing is and the left side that is located is provided with transformation ratio tester emergency stop button, the front of hand propelled test platform casing is and be located the upside second hygrothermograph of transformation ratio tester emergency stop button, department is provided with the hand propelled handle in the middle of the positive both sides of hand propelled test platform casing.
Preferably, the universal wheel is connected with the lower side of the hand-push type test platform shell through a fixing bolt, and the universal wheel is provided with a brake plate.
Preferably, the hand-push type test platform shell is of an aluminum profile structure.
Preferably, the industrial tablet computer communicates with the measuring instrument in a 232 communication mode, simultaneously reads the measuring state of the instrument in real time, and communicates with the PLC in a 485 communication mode.
Preferably, the first hygrothermograph and the second hygrothermograph adopt 0.5-grade industrial measurement modules.
Preferably, the PLC reads data of the upper computer industrial tablet computer to control the contactor to pull in.
Compared with the prior art, the beneficial effects of the utility model are that:
1. in the utility model, the shell of the hand-push type test platform is of an aluminum profile structure, the test instrument is integrated into a whole, the structure is firm and light, the universal wheel structure is adopted, the number of testers is reduced to the maximum extent, PLC controls the attraction of a contactor by reading the industrial computer data of an upper computer, the purpose of measuring a certain phase is achieved, a wireless communication module can transmit a test database to a comprehensive test bed in a control room, direct-current resistance data can be directly and automatically extracted when a transformer carries out a load test, the direct-current resistance data and the transformation ratio data can be extracted to a factory report sheet, an industrial tablet computer serves as the upper computer to issue a test command, the test instrument is communicated with the test instrument by a 232 communication mode, the measurement state of the instrument is read and stored in real time, and the measured data is communicated with the PLC by a 485 communication mode, and the measuring position is monitored in real time, and the hygrothermograph adopts a 0.5-level industrial measuring module to read and record the temperature when the direct-current resistance is measured in real time.
2. The utility model discloses in, carry out the automatic switch-over test through the PLC control that sets up and press from both sides, reach the automatic switch-over function, practiced thrift the time and the record data time that the test personnel manually switched over the test and pressed from both sides, improved test personnel test efficiency.
3. The utility model discloses in, be furnished with wireless communication function through this scheme, but automatic transmission to combined test platform after the test data measurement, can carry out data extraction according to experimental serial number at combined test platform, type the direct current resistance data into automatic extraction test data with the manual when traditional load test, practiced thrift test time, improved experimenter's test efficiency.
Drawings
FIG. 1 is a front view of the present invention;
FIG. 2 is an overall three-dimensional schematic view of the present invention;
fig. 3 is a schematic diagram of the whole system of the present invention.
In the figure: the device comprises a 1-hand-push type test platform shell, 2-universal wheels, 3-industrial tablet personal computer, a 4-direct current resistance tester, a 5-direct current resistance tester emergency stop button, 6-PLC, 7-wireless communication module, 8-first hygrothermograph, 9-transformation ratio tester, 10-contactor, 11-transformation ratio tester emergency stop button, 12-second hygrothermograph and 13-hand-push type handle.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, rather than all embodiments, and all other embodiments obtained by a person of ordinary skill in the art without creative work belong to the protection scope of the present invention based on the embodiments of the present invention.
Referring to fig. 1-3, the present invention provides a technical solution:
an integrated testing device for direct current resistance test and transformation ratio test comprises a hand-push type testing platform shell 1, universal wheels 2 are arranged on the lower side of the hand-push type testing platform shell 1, an industrial tablet computer 3 is arranged in the middle of the upper side of the front face of the hand-push type testing platform shell 1, a direct current resistance tester 4 is arranged in the middle of the right side of the front face of the hand-push type testing platform shell 1, a direct current resistance tester emergency stop button 5 is arranged on the front face of the hand-push type testing platform shell 1 and positioned on the left lower side of the direct current resistance tester 4, a PLC6 is arranged on the front face of the hand-push type testing platform shell 1 and positioned on the right lower side of the industrial tablet computer 3, a wireless communication module 7 is arranged on the front face of the hand-push type testing platform shell 1 and positioned on the left upper side of the direct current resistance tester emergency stop button 5, a first hygrothermograph, the front side of the hand-push type test platform shell 1 and the lower side of the direct-current resistance tester 4 are provided with a transformation ratio tester 8, the front side of the hand-push type test platform shell 1 and the left side of the transformation ratio tester 8 are provided with a contactor 9, the front side of the hand-push type test platform shell 1 and the left side of the same are provided with a transformation ratio tester emergency stop button 10, the front side of the hand-push type test platform shell 1 and the upper side second hygrothermograph 11 of the transformation ratio tester emergency stop button 10, the middle part of the two sides of the front side of the hand-push type test platform shell 1 is provided with a hand-push type handle 12, the test instruments are integrated into a whole by adopting an aluminum profile structure through the arranged hand-push type test platform shell 1, the structure is firm and light, the universal wheel 2 structure is adopted, the test personnel are reduced to the maximum extent, and the PLC6, the purpose of measuring a certain phase is achieved, the wireless communication module 7 can transmit a test database to a comprehensive test bed in a control room, direct current resistance data can be directly and automatically extracted when a transformer performs a load test, the direct current resistance data and the transformation ratio data can be extracted into a factory report sheet, the industrial tablet computer 3 serves as an upper computer to issue a test command, the industrial tablet computer communicates with a measuring instrument in a 232 communication mode, the measuring state of the instrument is read in real time, the measured data is read and stored in real time, the industrial tablet computer communicates with the PLC6 in a 485 communication mode, the measuring position is monitored in real time, the hygrothermograph adopts a 0.5-level industrial measuring module, and the temperature when the direct current resistance is measured is read in real time and recorded.
The utility model discloses work flow: when the device is used, a tester pushes the test platform to be near a tested transformer, the test clamps are respectively clamped to the high-voltage side and the low-voltage side of the transformer, transformer parameters are input into the industrial tablet computer 3, a position to be measured is selected, the test platform automatically measures, the industrial tablet computer 3 updates the test state of the device in real time in the measuring process, automatically judges whether the test data tend to be stable and then reads the data, the direct-current resistance data can automatically calculate the resistance unbalance rate in the industrial point anii, all the data are stored in the database, the tester adjusts the tap switch to the next position to measure again after the direct-current resistance measurement is completed, the tester can directly perform a transformation ratio test without replacing the test clamps, the test instrument is integrated into a whole by adopting an aluminum profile structure through the arranged hand-push type test platform shell 1, the structure is firm and light, the structure of the universal wheel 2 is adopted, the number of testers is reduced to the maximum extent, the PLC6 controls the contactor 9 to suck through reading the data of the upper computer industrial tablet computer 3, the purpose of measuring a certain phase is achieved, the wireless communication module 7 can transmit a test database to a comprehensive test bed in a control room, when the transformer is in a load test, the DC resistance data can be directly and automatically extracted, the DC resistance data and the transformation ratio data can be extracted into a factory report, the industrial tablet computer 3 is used as an upper computer to send a test command, communicates with the measuring instrument in a 232 communication mode, simultaneously, the measuring state of the instrument is read in real time, measured data are read and stored in real time, the instrument is communicated with the PLC6 in a 485 communication mode, the measuring position is monitored in real time, and the temperature and humidity meter adopts a 0.5-level industrial measuring module to read and record the temperature when the direct current resistance is measured in real time.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (6)

1. The utility model provides an experimental integrated testing arrangement with transformation ratio of direct current resistance, includes hand propelled test platform casing (1), its characterized in that: the downside of hand propelled test platform casing (1) is provided with universal wheel (2), department is provided with industry panel computer (3) in the middle of the positive upside of hand propelled test platform casing (1), department is provided with direct current resistance tester (4) in the middle of the positive right side of hand propelled test platform casing (1), the front of hand propelled test platform casing (1) and the left downside that is located direct current resistance tester (4) are provided with direct current resistance tester emergency stop button (5), the front of hand propelled test platform casing (1) and the positive downside that is located industry panel computer (3) are provided with PLC (6), the front of hand propelled test platform casing (1) and the left side that is located direct current resistance tester emergency stop button (5) are provided with wireless communication module (7), the front of hand propelled test platform casing (1) and the upper left side that is located wireless communication module (7) are provided with first warm and humid acidimeter (8) ) The front of hand propelled test platform casing (1) is and be located direct current resistance tester (4) downside and be provided with transformation ratio tester (9), the front of hand propelled test platform casing (1) is and be located the left side of transformation ratio tester (9) and be provided with contactor (10), the front of hand propelled test platform casing (1) is and the left side that is located is provided with transformation ratio tester emergency stop button (11), the front of hand propelled test platform casing (1) is and be located upside second temperature and humidity meter (12) of transformation ratio tester emergency stop button (11), department is provided with hand propelled handle (13) in the middle of the front both sides of hand propelled test platform casing (1).
2. The integrated testing device of the direct current resistance test and the transformation ratio test according to claim 1, characterized in that: the universal wheel (2) is connected with the lower side of the hand-push type test platform shell (1) through a fixing bolt, and a brake plate is arranged on the universal wheel (2).
3. The integrated testing device of the direct current resistance test and the transformation ratio test according to claim 1, characterized in that: the hand-push type test platform shell (1) is of an aluminum profile structure.
4. The integrated testing device of the direct current resistance test and the transformation ratio test according to claim 1, characterized in that: the industrial tablet computer (3) is communicated with the measuring instrument in a 232 communication mode, the measuring state of the instrument is read in real time, and the industrial tablet computer (3) is communicated with the PLC (6) in a 485 communication mode.
5. The integrated testing device of the direct current resistance test and the transformation ratio test according to claim 1, characterized in that: the first hygrothermograph (8) and the second hygrothermograph (12) adopt 0.5-level industrial measurement modules.
6. The integrated testing device of the direct current resistance test and the transformation ratio test according to claim 1, characterized in that: the PLC (6) controls the contactor (10) to be attracted by reading data of the industrial tablet personal computer (3) of the upper computer.
CN201921500311.9U 2019-09-10 2019-09-10 Integrated testing device for direct current resistance test and transformation ratio test Active CN210835078U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921500311.9U CN210835078U (en) 2019-09-10 2019-09-10 Integrated testing device for direct current resistance test and transformation ratio test

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921500311.9U CN210835078U (en) 2019-09-10 2019-09-10 Integrated testing device for direct current resistance test and transformation ratio test

Publications (1)

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CN210835078U true CN210835078U (en) 2020-06-23

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CN201921500311.9U Active CN210835078U (en) 2019-09-10 2019-09-10 Integrated testing device for direct current resistance test and transformation ratio test

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113064104A (en) * 2021-03-17 2021-07-02 安徽莱特实业集团有限公司 Full-automatic transformation ratio and direct current resistance testing device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113064104A (en) * 2021-03-17 2021-07-02 安徽莱特实业集团有限公司 Full-automatic transformation ratio and direct current resistance testing device

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