CN210834534U - A new type of hob cutter ring rotary cutting wear test device - Google Patents
A new type of hob cutter ring rotary cutting wear test device Download PDFInfo
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Abstract
本实用新型公开了一种新型滚刀刀圈回转切割磨损试验装置。所述试验装置中,伸缩油缸联接在立体机架上,伸缩油缸下方依次连有横梁、联接板、三向力传感器与刀架,刀架内连有轴承、刀轴、缩尺寸刀圈,刀架下方连有竖向喷头导轨,竖向喷头导轨上依次连有横向喷头导轨、喷头支架和喷头,横梁关于伸缩油缸对称布有两套刀架、缩尺寸刀圈、喷头等部件,极硬岩试样放置于料仓盒内,料仓盒底部通过螺栓与液压马达联接,红外测温仪固定联接于支撑底座外圈上。所述试验装置可完成刀圈在水射流辅助和腐蚀性液体条件下的切割磨损试验全过程,可为水射流和腐蚀液体条件下的滚刀刀圈磨损寿命预测及其耐磨性设计提供依据。
The utility model discloses a novel rotary cutting wear test device of a hob cutter ring. In the test device, the telescopic oil cylinder is connected to the three-dimensional frame, and the lower part of the telescopic oil cylinder is sequentially connected with a beam, a connecting plate, a three-way force sensor and a tool rest. The vertical nozzle guide rail is connected to the bottom of the frame, and the vertical nozzle guide rail is connected with the horizontal nozzle guide rail, nozzle bracket and nozzle in turn. The sample is placed in the silo box, the bottom of the silo box is connected with the hydraulic motor through bolts, and the infrared thermometer is fixedly connected to the outer ring of the support base. The test device can complete the whole process of the cutting and wear test of the cutter ring under water jet assistance and corrosive liquid conditions, and can provide a basis for the prediction of the wear life of the hob cutter ring and the wear resistance design under the conditions of water jet and corrosive liquid. .
Description
技术领域technical field
本实用新型涉及岩石隧道掘进机滚刀切割磨损试验技术领域,具体涉及一种水射流辅助和腐蚀性液体条件下的滚刀刀圈回转切割磨损试验装置。The utility model relates to the technical field of cutting and wear testing of hob cutters of rock tunnel boring machines, in particular to a rotary cutting and wear test device of a hob cutter ring under the condition of water jet assistance and corrosive liquid.
背景技术Background technique
岩石隧道掘进机(简称TBM)由于施工效率高、作业安全性强等诸多优点被广泛应用于隧道开挖。TBM主要依靠在刀盘上的滚刀切割破碎岩石,滚刀的破岩性能直接决定TBM整机掘进的可靠性和稳定性。滚刀主要包括刀圈、刀毂、刀轴等关键部件,滚刀通过刀圈与岩石相互接触,由于岩石的强磨蚀性,会给滚刀刀圈在切割过程中带来严重磨损,进而严重制约滚刀使用寿命和破岩效率,因此极有必要掌握滚刀切割过程中的滚刀刀圈摩擦磨损特性。我国幅员辽阔,地质条件复杂,当滚刀切割破岩地层涉及极硬地层(岩石抗压强度150MPa以上)或腐蚀性地层(处于海水、强酸、强碱等腐蚀性液体环境)时,甚至部分极硬地层处于腐蚀性液体环境时,滚刀刀圈破岩效率低下且滚刀刀圈磨耗量急剧增加,给滚刀寿命预测及其耐磨性设计带来了极大难题。为了解决极硬岩以及腐蚀环境下滚刀刀圈磨耗过大等工程问题,一些新型辅助滚刀破岩方法逐渐被提出。较为典型的辅助滚刀破岩方法为水射流辅助滚刀破岩方法,中国铁建重工集团有限公司申请的发明专利(申请号:201710377326.X,201811311806.7),名称分别为:一种破岩滚刀、盾构机刀盘及盾构机,一种掘进机及掘进机切割机构,提出在滚刀刀座位置或者刀盘中心区域安装水射流装置协助滚刀破岩方法。大连理工大学申请的发明专利(申请号:CN201310188881.X),名称为:高压水射流在掘进机刀盘中的布置方法和结构,提出了一种在TBM刀盘上布置水射流辅助滚刀破岩方法和结构。The rock tunnel boring machine (TBM for short) is widely used in tunnel excavation due to its high construction efficiency and strong operation safety. TBM mainly relies on the hob on the cutter head to cut and break the rock, and the rock-breaking performance of the hob directly determines the reliability and stability of the TBM machine. The hob mainly includes key components such as the cutter ring, the cutter hub and the cutter shaft. The hob contacts the rock through the cutter ring. Due to the strong abrasiveness of the rock, it will bring serious wear to the hob cutter ring during the cutting process, and further serious damage. Restricting the service life of the hob and the rock-breaking efficiency, it is very necessary to master the friction and wear characteristics of the hob ring during the cutting process of the hob. my country has a vast territory and complex geological conditions. When the hob cutting rock-breaking stratum involves extremely hard strata (rock compressive strength above 150MPa) or corrosive strata (in seawater, strong acid, strong alkali and other corrosive liquid environments), even some extremely hard strata. When the hard formation is in a corrosive liquid environment, the rock breaking efficiency of the hob ring is low and the wear of the hob ring increases sharply, which brings great difficulties to the prediction of the hob life and the design of wear resistance. In order to solve the engineering problems of extremely hard rock and excessive wear of hob cutter ring in corrosive environment, some new methods of auxiliary hob rock breaking have been gradually proposed. A typical auxiliary hob rock breaking method is the water jet assisted hob rock breaking method. The invention patent applied by China Railway Construction Heavy Industry Group Co., Ltd. (application number: 201710377326.X, 201811311806.7), the names are: a rock breaking roller Knife, shield machine cutter head and shield machine, a kind of roadheader and roadheader cutting mechanism. It is proposed to install a water jet device at the position of the cutter seat of the cutter or in the central area of the cutter head to assist the cutter in rock breaking. The invention patent applied by Dalian University of Technology (application number: CN201310188881.X), titled: Arrangement method and structure of high-pressure water jet in the cutter head of the roadheader, proposes a water jet on the TBM cutter head to assist the hob breaker Rock methods and structures.
水射流辅助滚刀破岩方法可以在滚刀刀圈切割岩石时,提供水力压力致裂岩石,同时能冲刷滚刀刀圈界面,进而去除滚刀刀圈界面腐蚀性磨料并降低滚刀刀圈界面接触温度,从而降低滚刀刀圈切割破岩载荷和滚刀刀圈磨耗。由于增加水射流后改变了原有滚刀切割环境以及切割特性,加之腐蚀性液体对滚刀刀圈有腐蚀效应,导致滚刀刀圈摩擦磨损特性发生转变,使得其与传统意义上的滚刀刀圈磨损特性不同,因此有必要研究水射流辅助以及腐蚀性液体对滚刀刀圈的摩擦磨损特性的影响规律。通过室内试验方法是获得上述水射流辅助以及腐蚀性液体对滚刀刀圈摩擦磨损特性的最有效手段,因此设计一种能研究水射流辅助以及腐蚀性液体对滚刀刀圈切割极硬岩的摩擦磨损规律的试验装置显得极为重要。The water jet-assisted hob rock breaking method can provide hydraulic pressure to crack the rock when the hob cutter ring cuts the rock, and at the same time can wash the hob cutter ring interface, thereby removing the corrosive abrasive on the hob cutter ring interface and reducing the hob cutter ring. Interface contact temperature, thereby reducing the rock breaking load of the hob ring cutting and the wear of the hob ring. Due to the addition of the water jet, the original hob cutting environment and cutting characteristics have been changed, and the corrosive liquid has a corrosive effect on the hob ring, resulting in a change in the friction and wear characteristics of the hob ring, which makes it different from the traditional hob. The wear characteristics of the cutter ring are different, so it is necessary to study the influence of water jet assistance and corrosive liquid on the friction and wear characteristics of the hob ring. The laboratory test method is the most effective means to obtain the friction and wear characteristics of the above water jet assisted and corrosive liquid on the hob cutter ring. Therefore, a new method is designed that can study the water jet assisted and corrosive liquid on the hob cutter ring cutting extremely hard rock. The test device of friction and wear law is extremely important.
通过对相关文献及资料调研发现,目前已有多个单位设计了相关TBM滚刀磨损试验装置。中南大学申请的发明专利(申请号:201310032227.X),名称为:一种硬岩滚刀破岩特性测试装置,涉及的测试装置可以开展滚刀磨损试验,但该装置采用主动转动滚刀刀圈的方式来实现滚刀滑动摩擦磨损,与真实的滚刀刀圈被动转动摩擦磨损存在一定区别,且该试验装置无法开展水射流辅助和腐蚀性液体条件下的滚刀刀圈切割磨损试验;中铁隧道局集团有限公司申请的发明专利 (申请号:201710905705.1),名称为:滚刀磨损测试实验平台及配套的测量评价方法,涉及的磨损试验装置也采用主动转动滚刀的方式来实现滚刀摩擦磨损,且模拟的是滚刀线性切割磨损,与真实的滚刀回转切割磨损有较大的失真,同时该试验装置无法开展水射流辅助和腐蚀性液体条件下的滚刀切割磨损试验;长沙学院申请的发明专利(申请号:201811158653.7),名称为:一种盾构刀具材料磨损实验台,研制了一种滚刀材料磨损试验装置,该装置无法开展水射流辅助以及腐蚀性液体条件下滚刀刀圈切割磨损试验,且当滚刀刀圈对摩极硬岩时,由于滚刀刀圈切割载荷过大,容易引起试验装置侧翻失稳。同时,该装置下的滚刀及其配件拆卸以及安装过程复杂,滚刀安装位置亦不可调,研究滚刀刀圈的摩擦磨损特性能力有限。Through the investigation of relevant literature and data, it is found that many units have designed relevant TBM hob wear test devices. The invention patent applied by Central South University (application number: 201310032227.X) is named as: A test device for rock-breaking characteristics of a hard rock hob. The test device involved can carry out a hob wear test, but the device uses an active rotating hob cutter. The friction and wear of the hob is realized by the method of the hob ring, which is different from the passive rotating friction and wear of the real hob ring, and the test device cannot carry out the cutting and wear test of the hob ring under the condition of water jet assistance and corrosive liquid; The invention patent (application number: 201710905705.1) applied by China Railway Tunnel Bureau Group Co., Ltd. is named: Hob Wear Test Experiment Platform and Supporting Measurement and Evaluation Method. The involved wear test device also adopts the way of actively rotating the hob to realize the hob. The friction and wear, and the simulated linear cutting wear of the hob, has a large distortion with the real rotary cutting wear of the hob. At the same time, the test device cannot carry out the hob cutting wear test under the condition of water jet assistance and corrosive liquid; Changsha The invention patent applied by the college (application number: 201811158653.7), titled: a shield tool material wear test bench, developed a hob material wear test device, which cannot carry out water jet assistance and rolling under corrosive liquid conditions The cutting wear test of the cutter ring, and when the hob cutter ring is rubbed against extremely hard rock, due to the excessive cutting load of the hob cutter ring, it is easy to cause the test device to roll over and become unstable. At the same time, the disassembly and installation process of the hob and its accessories under this device is complicated, and the installation position of the hob cannot be adjusted, and the ability to study the friction and wear characteristics of the hob ring is limited.
综上来看,现有滚刀磨损试验装置可以完成一般常规条件下的滚刀刀圈摩擦磨损试验,但现有滚刀磨损试验装置基本不能完成水射流辅助以及腐蚀性液体条件下的滚刀刀圈切割磨损试验。同时考虑到滚刀切割极硬岩时,相同切割磨损深度下滚刀切割载荷更大,容易造成岩石料仓乃至整个测试装置失稳,因此对磨损试验装置的稳定性要求更高。另外,滚刀在刀盘上存在不同安装半径,且在该安装半径下围绕刀盘圆心回转被动转动切割破碎岩石,因此需研究不同安装半径下的滚刀刀圈被动转动摩擦磨损特性。本实用新型针对于现有滚刀摩擦磨损试验装置的不足,结合水射流辅助和腐蚀性液体条件下的滚刀摩擦磨损实际研究需求,设计了这种水射流辅助和腐蚀性液体条件下的滚刀刀圈磨损试验装置,以实现不同安装半径、切割深度、绕刀盘中心回转速度、正压力、水射流以及腐蚀性液体等多参数下的滚刀刀圈切割摩擦磨损测试及其监测。To sum up, the existing hob wear test device can complete the friction and wear test of the hob cutter ring under normal conditions, but the existing hob wear test device can basically not complete the hob cutter under the condition of water jet assistance and corrosive liquid. Ring cut wear test. At the same time, considering that when the hob cuts extremely hard rock, the cutting load of the hob is larger under the same cutting wear depth, which is easy to cause instability of the rock silo and even the entire test device, so the stability of the wear test device is required to be higher. In addition, the hob has different installation radii on the cutter head, and under the installation radius, it rotates passively around the center of the cutter head to cut the broken rock. Therefore, it is necessary to study the friction and wear characteristics of the hob cutter ring under different installation radii. Aiming at the deficiencies of the existing hob friction and wear test device, the utility model designs the hob under the water jet assisted and corrosive liquid conditions in combination with the actual research requirements of the hob friction and wear under the condition of water jet assistance and corrosive liquid. The cutter ring wear test device can realize the cutting friction and wear test and monitoring of the hob cutter ring under various parameters such as different installation radius, cutting depth, rotation speed around the center of the cutter head, positive pressure, water jet and corrosive liquid.
实用新型内容Utility model content
本实用新型的目的在于提供一种水射流辅助和腐蚀性液体条件下的滚刀刀圈磨损试验装置,实现水射流辅助和腐蚀性液体条件下的滚刀刀圈切割极硬岩摩擦磨损试验及其动态监测,研究不同参数下的滚刀刀圈摩擦磨损特性,为不同参数下的滚刀磨损寿命预测及其耐磨性设计提供支撑。The purpose of the utility model is to provide a hob cutter ring wear test device under the water jet assisted and corrosive liquid conditions, so as to realize the hob cutter ring cutting extremely hard rock friction and wear test under the water jet assisted and corrosive liquid conditions. Its dynamic monitoring researches the friction and wear characteristics of the hob cutter ring under different parameters, and provides support for the prediction of the hob wear life and the wear resistance design under different parameters.
本实用新型主要通过以下方案实现,本实用新型主要包括伸缩油缸、立体机架、三向力传感器、缩尺寸刀圈、红外测温仪、支撑底座外圈、极硬岩试样、耐磨滚子、支撑底座底盘、液体导管、液压马达、料仓盒、机架支撑筋、横梁、横梁支撑筋、轴承右端盖、刀轴、紧固螺母、横向喷头导轨、喷头支架、喷头、水射流导管、竖向喷头导轨、轴承左端盖、轴承、刀架、刀架支撑筋、联接板。The utility model is mainly realized through the following schemes. The utility model mainly includes a telescopic oil cylinder, a three-dimensional frame, a three-way force sensor, a reduced size knife ring, an infrared thermometer, an outer ring of a support base, an extremely hard rock sample, a wear-resistant roller Sub, support base chassis, liquid conduit, hydraulic motor, silo box, frame support ribs, beams, beam support ribs, bearing right end cover, knife shaft, fastening nut, lateral sprinkler guide, sprinkler bracket, sprinkler, water jet guide , Vertical nozzle guide rail, bearing left end cover, bearing, tool rest, tool rest support ribs, connecting plate.
所述伸缩油缸固定于所述立体机架的中间位置,所述立体支架直角转弯处采用机架支撑筋加固,所述立体支架下端紧固于地面上;所述伸缩油缸通过其活塞杆与所述横梁联接,在所述横梁上关于其中间位置对称布置有两个所述横梁支撑筋,所述横梁通过螺栓与所述联接板联接,所述联接板通过所述三向力传感器与所述刀架联接,所述横梁内部开有燕尾槽结构,所述刀架可随同所述联接板沿燕尾槽滑动,以达到不同安装半径,并最终由螺栓锁死定位。The telescopic oil cylinder is fixed at the middle position of the three-dimensional frame, the right-angle turn of the three-dimensional support is reinforced with frame support ribs, and the lower end of the three-dimensional support is fastened on the ground; the telescopic oil cylinder is connected to the ground through its piston rod. The beam is connected, two beam support ribs are symmetrically arranged on the beam about its middle position, the beam is connected with the connecting plate through bolts, and the connecting plate is connected with the connecting plate through the three-way force sensor. The tool rest is connected, and the beam has a dovetail groove structure inside, and the tool rest can slide along the dovetail groove along with the connecting plate to achieve different installation radii, and is finally locked and positioned by bolts.
所述刀架两侧布有所述刀架支撑筋,所述刀架内安装一对所述轴承,所述刀架左右两侧连有所述轴承左端盖和轴承右端盖,用于定位所述轴承的外圈,所述轴承右端盖与所述刀轴之间布有密封环;所述轴承内圈与所述刀轴过盈联接,所述刀轴通过键和所述缩尺寸刀圈联接,通过所述紧固螺母拧在所述刀轴上,所述缩尺寸刀圈可连同所述刀轴和所述轴承内圈转动;所述轴承外圈与刀架内部过盈联接;所述三向力传感器、刀架、刀轴、缩尺寸刀圈与所述紧固螺母关于所述伸缩油缸对称分布于所述横梁上,所需缩尺寸刀圈与所述极硬岩试样接触。The tool holder support ribs are arranged on both sides of the tool holder, a pair of the bearings are installed in the tool holder, and the left and right end caps of the bearing are connected to the left and right sides of the tool holder for positioning. The outer ring of the bearing, a sealing ring is arranged between the right end cover of the bearing and the knife shaft; the inner ring of the bearing is connected with the knife shaft by interference, and the knife shaft passes through the key and the reduced size knife ring Through the tightening nut screwed on the knife shaft, the reduced size knife ring can rotate together with the knife shaft and the bearing inner ring; the bearing outer ring is connected with the inside of the knife holder by interference; so The three-direction force sensor, the tool holder, the tool shaft, the reduced-sized tool ring and the tightening nut are symmetrically distributed on the beam with respect to the telescopic oil cylinder, and the required reduced-sized tool ring is in contact with the extremely hard rock sample .
所述刀架正下方连有所述竖向喷头导轨,所述横向喷头导轨可在竖向喷头导轨上上下移动,并最终被螺栓紧固定位;所述横向喷头导轨开有燕尾槽结构,所述喷头支架可在所述横向喷头导轨上左右移动,并最终被螺栓紧固定位;所述喷头联接在所述喷头支架上,且所述喷头可在所述喷头支架上摆动任一角度,并最终由螺栓紧固定位,所述喷头支架上可以安装不同结构形式的所述喷头。The vertical nozzle guide rail is connected directly below the tool holder, and the horizontal nozzle guide rail can move up and down on the vertical nozzle guide rail, and is finally fastened and positioned by bolts; the horizontal nozzle guide rail has a dovetail groove structure, so The spray head support can move left and right on the lateral spray head guide rail, and is finally fastened and positioned by bolts; the spray head is connected to the spray head support, and the spray head can swing at any angle on the spray head support, and Finally, it is fastened and positioned by bolts, and the spray heads of different structural forms can be installed on the spray head bracket.
所述极硬岩试样和所述料仓盒均为圆形,所述极硬岩试样放置于所述料仓盒内,并由四个对称分布的螺栓紧固,所述料仓盒的高度高于所述极硬岩试样,所述料仓盒内表面涂有防腐蚀层,所述料仓盒底部通过螺栓与所述液压马达联接,所述液压马达固定于地面;所述料仓盒边缘底部与若干个所述耐磨滚子接触,若干个所述耐磨滚子均匀布置于所述支撑底座底盘的半球面凹槽内,所述耐磨滚子可在半球面凹槽内自由滚动,所述支撑底座底盘通过所述耐磨滚子支撑住所述料仓盒边缘。The extremely hard rock sample and the silo box are both circular, and the extremely hard rock sample is placed in the silo box and fastened by four symmetrically distributed bolts. The height of the silo box is higher than that of the extremely hard rock sample, the inner surface of the silo box is coated with an anti-corrosion layer, the bottom of the silo box is connected with the hydraulic motor through bolts, and the hydraulic motor is fixed on the ground; the The bottom of the edge of the silo box is in contact with a plurality of the wear-resistant rollers, and the plurality of the wear-resistant rollers are evenly arranged in the hemispherical grooves of the support base chassis, and the wear-resistant rollers can be concave in the hemispherical surface. Roll freely in the groove, and the support base chassis supports the edge of the silo box through the wear-resistant rollers.
所述红外测温仪固定联接于所述支撑底座外圈上,并正对所述缩尺寸刀圈中心位置,可以实时采集试验过程中所述缩尺寸刀圈表面整体温度分布特征;所述支撑底座外圈与支撑底座底盘的联接处开有一个排液孔,排液孔连有所述液体导管。The infrared thermometer is fixedly connected to the outer ring of the support base, and is facing the center of the reduced-size knife ring, so that the overall temperature distribution characteristics of the surface of the reduced-size knife ring can be collected in real time during the test; the support A drain hole is opened at the joint between the outer ring of the base and the chassis of the support base, and the liquid conduit is connected with the drain hole.
所述横梁、刀架和缩尺寸刀圈的竖直方向移动通过所述伸缩油缸的活塞杆伸缩移动控制实现,且伸缩油缸具有锁死位移和保持恒定压力的功能,即可以保证所述缩尺寸刀圈恒定压力和恒定切割深度下的摩擦磨损试验;所述料仓盒和极硬岩试样的圆周转动由所述液压马达旋转实现,所述液压马达可以通过流速和压力调节,实现液压马达转速无级调节,进而实现料仓盒和极硬岩试样的转速无级调节。The vertical movement of the beam, the tool holder and the reduced-size knife ring is realized by the telescopic movement control of the piston rod of the telescopic oil cylinder, and the telescopic oil cylinder has the function of locking the displacement and maintaining a constant pressure, that is, the down-sizing can be guaranteed. Friction and wear test under constant pressure of cutter ring and constant cutting depth; the circular rotation of the bin box and the extremely hard rock sample is realized by the rotation of the hydraulic motor, which can be adjusted by the flow rate and pressure to realize the hydraulic motor The speed is steplessly adjusted, thereby realizing the stepless speed adjustment of the bin box and the extremely hard rock sample.
所述三向力传感器用于测试水射流辅助和腐蚀性液体条件下的缩尺寸刀圈磨损三向载荷数据,并用于计算对应的摩擦系数。The three-way force sensor is used to test the three-way load data of the wear of the reduced-size cutter ring under the condition of water jet assistance and corrosive liquid, and to calculate the corresponding friction coefficient.
考虑到真实滚刀刀圈的结构尺寸过大,不便于开展室内磨损试验研究,且全尺寸刀圈价格过高,因此采用所述缩尺寸刀圈来代替真实的滚刀刀圈,材料和热处理后的力学性能与真实滚刀刀圈一致。Considering that the structure size of the real hob cutter ring is too large, it is inconvenient to carry out indoor wear test research, and the price of the full size cutter ring is too high, so the reduced size cutter ring is used to replace the real hob cutter ring, material and heat treatment The mechanical properties are consistent with the real hob ring.
与现有技术相比,本实用新型可以实现水射流辅助和腐蚀性液体条件下或者两者耦合条件下的缩尺寸刀圈切割极硬岩摩擦磨损试验,试验过程中缩尺寸刀圈的安装和拆卸非常方便简单,安装半径可连续调节,且装置结构稳定,可以克服极硬岩切割磨损下由于载荷过大引起装置侧翻等问题。同时,涉及的磨损试验装置操作流程简单,可以直接获得刀圈磨损过程中的切割磨损载荷、刀圈温度场、磨损量以及刀圈磨损机理等特征,因此本实用新型可以很好的模拟工程中真实滚刀刀圈被动转动摩擦磨损特性,可为水射流和腐蚀液体条件下的滚刀刀圈磨损寿命预测及其耐磨性设计提供依据。Compared with the prior art, the utility model can realize the friction and wear test of the reduced size cutter ring cutting extremely hard rock under the condition of water jet assistance and corrosive liquid or under the condition of coupling of the two, and the installation and operation of the reduced size cutter ring during the test process can be realized. The disassembly is very convenient and simple, the installation radius can be continuously adjusted, and the device structure is stable, which can overcome the problems of the device rollover caused by excessive load under extremely hard rock cutting and wear. At the same time, the involved wear test device has a simple operation process, and can directly obtain the cutting wear load, the temperature field of the knife ring, the wear amount and the wear mechanism of the knife ring during the wear process of the knife ring. Therefore, the utility model can be well simulated in engineering. The passive rotating friction and wear characteristics of the real hob cutter ring can provide a basis for the prediction of the wear life of the hob cutter ring and its wear resistance design under the conditions of water jet and corrosive liquid.
附图说明Description of drawings
附图1为本实用新型涉及的试验装置正面结构示意图;Accompanying drawing 1 is the front structure schematic diagram of the test device involved in the utility model;
附图2为极硬岩试样、耐磨滚子、支撑底座底盘局部剖分俯视示意图;Accompanying drawing 2 is the partial dissection top view schematic diagram of extremely hard rock sample, wear-resistant roller, support base chassis;
附图3为缩尺寸刀圈、轴承、刀架、喷头等部件联接区域的放大图;Accompanying drawing 3 is an enlarged view of the connecting area of parts such as reduced-size knife ring, bearing, knife holder, spray head, etc.;
附图4为横梁内部的燕尾槽结构示意图;Accompanying drawing 4 is the dovetail groove structure schematic diagram inside the beam;
附图5为缩尺寸刀圈侧视图;Accompanying drawing 5 is the side view of reduced size knife ring;
附图中:1-伸缩油缸,2-立体机架,3-三向力传感器,4-缩尺寸刀圈,5-红外测温仪,6-支撑底座外圈,7-极硬岩试样,8-耐磨滚子,9-支撑底座底盘,10- 液体导管,11-液压马达,12-料仓盒,13-机架支撑筋,14-横梁,15-横梁支撑筋, 16-轴承右端盖,17-刀轴,18-紧固螺母,19-横向喷头导轨,20-喷头支架,21- 喷头,22-水射流导管,23-竖向喷头导轨,24-轴承左端盖,25-轴承,26-刀架, 27-刀架支撑筋,28-联接板。In the drawings: 1- telescopic oil cylinder, 2- three-dimensional frame, 3- three-way force sensor, 4- reduced size knife ring, 5- infrared thermometer, 6- outer ring of support base, 7- extremely hard rock sample , 8- wear-resistant rollers, 9- support base chassis, 10- liquid conduit, 11- hydraulic motor, 12- silo box, 13- frame support rib, 14- beam, 15- beam support rib, 16- bearing Right end cover, 17- knife shaft, 18- fastening nut, 19- horizontal sprinkler guide, 20- sprinkler bracket, 21- sprinkler, 22- water jet guide, 23- vertical sprinkler guide, 24- bearing left end cap, 25- Bearing, 26-tool holder, 27-tool holder support rib, 28-connecting plate.
具体实施方式Detailed ways
下面将结合附图和具体实施方式对本实用新型作进一步说明。The present utility model will be further described below with reference to the accompanying drawings and specific embodiments.
如附图1、图2和图3所示,水射流辅助和腐蚀性液体条件下的滚刀刀圈磨损试验装置由伸缩油缸1,立体机架2,三向力传感器3,缩尺寸刀圈4,红外测温仪5,支撑底座外圈6,极硬岩试样7,耐磨滚子8,支撑底座底盘9,液体导管10,液压马达11,料仓盒12,机架支撑筋13,横梁14,横梁支撑筋15,轴承右端盖16,刀轴17,紧固螺母18,横向喷头导轨19,喷头支架20,喷头21,水射流导管22,竖向喷头导轨23,轴承左端盖24,轴承25,刀架26,刀架支撑筋27,联接板28组成。As shown in Fig. 1, Fig. 2 and Fig. 3, the wear test device of the hob cutter ring under water jet assisted and corrosive liquid conditions consists of a
伸缩油缸1固定于立体机架2的中间位置,立体支架2直角转弯处采用机架支撑筋13加固,用于加强立体支2架整体力学强度和刚度,立体支架2下端紧固于地面上;伸缩油缸1通过其活塞杆与横梁14联接,在横梁14上关于伸缩油缸1对称布置有两个横梁支撑筋15,用于增强横梁14的整体力学强度和刚度;横梁14通过螺栓与联接板28联接,联接板28通过三向力传感器3与刀架26 联接,横梁14内部开有燕尾槽结构,刀架26可随同联接板28沿燕尾槽滑动,以达到不同安装半径,并最终由螺栓锁死定位,燕尾槽结构如图4所示。The
刀架26两侧布有刀架支撑筋27,可以提升所述刀架26的整体力学强度和刚度;刀架26内安装一对轴承25,刀架26左右两侧连有轴承左端盖24和轴承右端盖16,用于定位轴承25的外圈,轴承右端盖16与刀轴17之间布有密封环,用于阻断外界水或者腐蚀性液体进入轴承25;轴承25内圈与刀轴17过盈联接,刀轴17通过键和缩尺寸刀圈4联接,通过紧固螺母18拧在刀轴17上,用于紧固缩尺寸刀圈4,缩尺寸刀圈4可连同刀轴17和轴承25内圈转动;轴承25的外圈与刀架26内部过盈联接。Tool
作为优选,缩尺寸刀圈4的直径尺寸约为真实滚刀刀圈的1/3,其直径为 140mm,刀刃宽度为5mm,材料和热处理后的力学性能与真实滚刀刀圈一致,缩尺寸刀圈的侧视图如图5所示。Preferably, the diameter of the reduced
三向力传感器3、刀架26、刀轴17、缩尺寸刀圈4与紧固螺母18关于伸缩油缸1对称分布于横梁14上,缩尺寸刀圈4与极硬岩试样7接触,并通过伸缩油缸1可以保有恒定压力或者恒定切割深度。The three-
如图3所示,刀架26正下方连有竖向喷头导轨23,横向喷头导轨19可在竖向喷头导轨23上上下移动,并最终被螺栓紧固定位;横向喷头导轨19开有燕尾槽结构,喷头支架20可在横向喷头导轨19上左右移动,并最终被螺栓紧固定位;喷头21联接在喷头支架20上,且喷头21可在喷头支架20上摆动任一角度,并最终由螺栓紧固定位,喷头支架20上可以安装不同结构形式的喷头21;总之,喷头20与缩尺寸刀圈4和极硬岩试样7的相对位置和相对角度可通过竖向喷头导轨23、横向喷头导轨19、喷头支架20控制调整。As shown in FIG. 3 , the vertical nozzle guide rail 23 is connected directly below the
极硬岩试样7和料仓盒12均为圆形,极硬岩试样7放置于料仓盒12内,并由四个对称分布的螺栓紧固。在具体实施时,极硬岩试样7各表面通过打磨机打磨平整,确保其放在料仓盒12内部时表面的水平度,便于缩尺寸刀圈4与极硬岩试样7平稳发生摩擦磨损;一般优选选用岩石抗压强度超过150MPa,直径为 500mm,高度为100mm的岩石作为极硬岩试样。The extremely
料仓盒12的高度高于极硬岩试样7,一般高出极硬岩试样7表面50~100mm,便于储装极硬岩试样7表面的腐蚀性液体,腐蚀性液体一般是指TBM施工过程中遭遇到的海水、强酸液体、强碱液体以及其他对滚刀刀圈具有腐蚀性的液体介质;料仓盒12内表面涂有防腐蚀层,以保证料仓盒12不受腐蚀性液体损害;料仓盒12底部通过螺栓与液压马达11联接,液压马达11固定于地面;料仓盒12 边缘底部与若干个耐磨滚子8接触,一般优选的耐磨滚子数量为12个,耐磨滚子8均匀布置于支撑底座底盘9的半球面凹槽内,凹槽内含有润滑油,支撑底座底盘9通过耐磨滚子8支撑住料仓盒12的边缘,当料仓盒12转动时,耐磨滚子 8可在半球面凹槽内自由滚动,可以有效减小料仓盒12转动阻力的同时,还可以防止由于缩尺寸刀圈4切割磨损载荷过大引起料仓盒12侧翻等现象。The height of the
红外测温仪5固定联接于支撑底座外圈6上,并正对缩尺寸刀圈4的中心位置,可以实时采集试验过程中缩尺寸刀圈4表面整体温度分布特征;支撑底座外圈6与支撑底座底盘9的联接处开有一个排液孔,排液孔连有液体导管10,用于排出水射流辅助缩尺寸刀圈4摩擦试验时溢出的水射流液体或者腐蚀性液体。The
通过伸缩油缸1的活塞杆伸缩移动控制实现缩尺寸刀圈4的竖直方向上下移动,且伸缩油缸1具有锁死位移和保持恒定压力的功能,可以保证缩尺寸刀圈4 与极硬岩试样7磨损过程中的恒定压力或者恒定切割深度;通过液压马达11的驱动,实现料仓盒12和极硬岩试样7的匀速转动,液压马达11的转速可以无级调节,一般优选液压马达11最大转速在二十圈每分钟。Through the telescopic movement control of the piston rod of the
三向力传感器3用于测试水射流辅助和腐蚀性液体条件下的缩尺寸刀圈4 磨损三向载荷数据,计算出切向载荷和垂直载荷的比值,可以得到滚刀刀圈切割磨损岩石的摩擦系数。The three-
上面结合附图对本实用新型的实施方式进行了详细说明,但本实用新型并不限于上述实施方式。对于熟悉本领域的人员而言,可容易实现本实用新型专利其他结构设计的修改。因此,在不背离权利要求及等同范围所限定的一般概念下,本实用新型并不限于特定的细节和这里示出的图例。The embodiments of the present invention have been described in detail above with reference to the accompanying drawings, but the present invention is not limited to the above-mentioned embodiments. For those skilled in the art, modifications to other structural designs of the present invention can be easily realized. Therefore, the invention is not limited to the specific details and illustrations shown herein without departing from the general concept defined by the claims and the scope of equivalents.
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Publication number | Priority date | Publication date | Assignee | Title |
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CN110057705A (en) * | 2019-05-31 | 2019-07-26 | 湖南师范大学 | Cutter ring abrasion test device and test method under a kind of water jet and corrosive liquid |
CN113418813A (en) * | 2021-06-22 | 2021-09-21 | 湘潭大学 | Cutter ring sample-rock opposite grinding test device and cutter ring sample clamping tool thereof |
CN113418814A (en) * | 2021-06-22 | 2021-09-21 | 湘潭大学 | Cutter ring sample-rock opposite grinding test method capable of simulating different slip rates |
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CN114769283A (en) * | 2022-04-14 | 2022-07-22 | 江苏杰夏环保科技有限公司 | SMP-based control processing system and processing method |
CN117451560A (en) * | 2023-12-26 | 2024-01-26 | 武汉纺织大学 | Method and device for testing cutting resistance of knitted fabric |
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CN110057705A (en) * | 2019-05-31 | 2019-07-26 | 湖南师范大学 | Cutter ring abrasion test device and test method under a kind of water jet and corrosive liquid |
CN110057705B (en) * | 2019-05-31 | 2023-12-12 | 湖南师范大学 | Water jet and corrosive liquid lower cutter ring abrasion test device and test method |
CN113418813A (en) * | 2021-06-22 | 2021-09-21 | 湘潭大学 | Cutter ring sample-rock opposite grinding test device and cutter ring sample clamping tool thereof |
CN113418814A (en) * | 2021-06-22 | 2021-09-21 | 湘潭大学 | Cutter ring sample-rock opposite grinding test method capable of simulating different slip rates |
CN113418813B (en) * | 2021-06-22 | 2022-06-07 | 湘潭大学 | A tool ring sample-rock grinding test device and its tool ring sample clamping tool |
CN113652853A (en) * | 2021-08-20 | 2021-11-16 | 拓卡奔马机电科技有限公司 | Width detection device of cut-off knife for cutting bed |
CN114769283A (en) * | 2022-04-14 | 2022-07-22 | 江苏杰夏环保科技有限公司 | SMP-based control processing system and processing method |
CN117451560A (en) * | 2023-12-26 | 2024-01-26 | 武汉纺织大学 | Method and device for testing cutting resistance of knitted fabric |
CN117451560B (en) * | 2023-12-26 | 2024-04-12 | 武汉纺织大学 | Test method and device for cut resistance of knitted fabrics |
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