CN210821325U - Special compounding machine for needled felt film - Google Patents

Special compounding machine for needled felt film Download PDF

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Publication number
CN210821325U
CN210821325U CN201920506906.9U CN201920506906U CN210821325U CN 210821325 U CN210821325 U CN 210821325U CN 201920506906 U CN201920506906 U CN 201920506906U CN 210821325 U CN210821325 U CN 210821325U
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Prior art keywords
roller
film
needled felt
unreeling
rack
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CN201920506906.9U
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Chinese (zh)
Inventor
卞定华
刘道标
董新民
顾卫玲
徐晓明
董寅雪
卞梓诺
章建银
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Yancheng Xuhua Machinery Co ltd
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Yancheng Xuhua Machinery Co ltd
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Abstract

The utility model provides a special compounding machine of acupuncture felt film includes acupuncture felt unwinding mechanism, glues some transfer mechanism, heating mechanism, film unwinding mechanism and winding mechanism in proper order to and the equipartition in guide roll wherein. The utility model transfers the glue to the needled felt in a dotted form, and then carries out hot-pressing lamination with the film, thereby obviously improving the production speed of the needled felt film on the premise of ensuring firm adhesion so as to meet the increasing demand of the dust-removing filter bag; meanwhile, the novel integral structure is novel, the operation precision is high, the automatic transformation is convenient, and the labor cost is greatly reduced.

Description

Special compounding machine for needled felt film
Technical Field
The utility model belongs to the relevant production facility field of dust removal filter bag, concretely relates to special compounding machine of acupuncture felt film.
Background
In recent years, our country pays more and more attention to environmental protection, people's environmental awareness is gradually strengthened, more and more factories and mines actively process waste gas generated in production, and the main mode for processing waste gas is still filtering through a dust removal filter bag at present. The process has the advantages that the needled felt and the membrane are directly hot-pressed and bonded when being heated to 350 +/-3 ℃, but the process requires higher equipment precision, requires smaller deformation of a hot-pressing roller set at 350 ℃, has the roller surface jumping within 10 mu m, has very high requirements on material, manufacture, assembly and the like, simultaneously has requirements on the time of hot pressing of the hot-pressing roller set at 350 ℃, cannot be firmly bonded when the time is short, and leads to very low production speed of the needled felt membrane and the fastest speed of less than 0.5 m/min. In order to solve the problem that the production process cannot meet the increasing requirement of the dust-removing filter bag at present, scientific and technological personnel of scientific research institutions continuously research and explore to research and develop new needled felt film-coating equipment, and although certain progress is made in the technology, the technical problem which is not overcome in the practical application still exists.
Therefore, aiming at the problems, the development of equipment capable of effectively solving the adhesion problem in the production of the needled felt film and ensuring the high-efficiency production is a difficult problem which needs to be solved by the technical personnel in the field.
Disclosure of Invention
In order to solve the problem, the utility model discloses a special compounding machine of acupuncture felt film.
In order to achieve the above object, the utility model provides a following technical scheme:
a special compounding machine for a needled felt film sequentially comprises a needled felt unreeling mechanism, a glue point transferring mechanism, a heating mechanism, a film unreeling mechanism, a film reeling mechanism and guide rollers uniformly distributed in the machine; the needled felt unreeling mechanism comprises a needled felt unreeling rack and a needled felt unreeling shaft; the needled felt unreeling shaft is arranged on the needled felt unreeling rack in a matching way;
the glue dot transfer mechanism comprises a glue dot transfer rack, a glue dot roller, a scraper and a silica gel compression roller; the glue dot roller is arranged at the top of the glue dot transfer rack in a matching way; the scraper is obliquely arranged on one side of the glue dot roller; the number of the silica gel compression rollers is two, and the two silica gel compression rollers are respectively arranged on one side of the glue dot roller, which is far away from the scraper, and the bottom of the glue dot roller;
the heating mechanism comprises a hot air circulation oven and a heat preservation oven which are communicated in sequence;
the film unwinding mechanism comprises a film unwinding rack, a film unwinding shaft, a composite roller and an ethylene propylene diene monomer rubber roller; the composite roller is arranged in the middle of the film unreeling rack in a matching way; the film unwinding shaft and the ethylene propylene diene monomer rubber roll are respectively arranged at the bottom of the composite roll and on the side far away from the heating mechanism;
the winding mechanism comprises a winding rack and a winding roller; the winding roller is installed at the top of the winding rack in a matching mode.
Furthermore, a deviation correcting device is further installed on the needled felt unreeling machine frame close to the glue point transferring mechanism in a matched mode.
Furthermore, the scraper is rotatably installed on the glue point transfer rack through a scraper seat and is positioned on one side of the glue point roller close to the needled felt unreeling mechanism, and an adjusting seat is arranged on the glue point transfer rack at a position corresponding to the two silica gel compression rollers; still be equipped with actuating cylinder towards the gluey point roller on adjusting the seat, two silica gel compression rollers slidable mounting respectively are on two regulation seats, and cooperate the installation with actuating cylinder's output.
Further, the film unreeling shaft is a constant-tension unreeling shaft; the ethylene-propylene-diene monomer rubber roll is also arranged at the bottom of the composite roll through an adjusting seat, and an adjusting cylinder is arranged on the adjusting seat and faces the composite roll; the output end of the adjusting cylinder is matched with the ethylene propylene diene monomer rubber roll.
Furthermore, two opposite side rollers which are attached to each other are symmetrically arranged at the bottom of the winding roller on the winding rack, and a meter counter is arranged at the position, close to the film unwinding mechanism, of the winding rack in a matched mode.
Furthermore, a traction mechanism is arranged between the film unwinding mechanism and the winding mechanism; the traction mechanism comprises a traction frame, a traction roller and a speed changer; the number of the traction rollers is two, and the two traction rollers are vertically arranged on the traction frame; the speed changer is placed at the bottom of the traction frame and is installed in a matching way with the traction roller.
Further, the transmission is a continuously variable transmission.
Further, the composite roller is an electromagnetic heating roller.
The utility model provides a special compounding machine of acupuncture felt film is according to advancing the order in proper order by acupuncture felt unwinding mechanism, glue some transfer mechanism, heating mechanism, film unwinding mechanism and winding mechanism and constitute, unreel the acupuncture felt through acupuncture felt unwinding mechanism, under the effect of gluing some transfer mechanism, shift glue to the acupuncture felt with the form of punctiform on, heat glue to 380 ℃ through the effect of heating mechanism again, the leading-in film of intercommunication film unwinding mechanism carries out the pressfitting under the effect of compound roller, carry out the rolling at last.
Compared with the prior art, the utility model transfers the glue to the needled felt in a dotted form, and then carries out hot-pressing lamination with the film, thereby obviously improving the production speed of the needled felt film on the premise of ensuring firm adhesion so as to meet the increasing demand of the dust-removing filter bag; meanwhile, the novel integral structure is novel, the operation precision is high, the automatic transformation is convenient, and the labor cost is greatly reduced.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of the glue dot transferring mechanism of the present invention;
fig. 3 is a schematic structural view of the film unwinding mechanism of the present invention;
FIG. 4 is a schematic structural view of the winding mechanism of the present invention;
fig. 5 is a schematic structural view of the middle traction mechanism of the present invention.
List of reference numerals: the device comprises a guide roller 1, a needled felt unreeling machine frame 2, a needled felt unreeling shaft 3, a glue point transferring machine frame 4, a glue point roller 5, a scraper 6, a silica gel compression roller 7, a hot air circulation oven 8, a heat preservation oven 9, a film unreeling machine frame 10, a film unreeling shaft 11, a composite roller 12, an ethylene propylene diene monomer rubber roller 13, a reeling machine frame 14, a reeling roller 15, a deviation correcting device 16, a scraper seat 17, an adjusting seat 18, an adjusting cylinder 19, a counter roller 20, a meter 21, a traction machine frame 22, a traction roller 23 and a speed changer 24.
Detailed Description
The technical solutions provided by the present invention will be described in detail with reference to specific embodiments, and it should be understood that the following specific embodiments are only used for illustrating the present invention and are not used for limiting the scope of the present invention.
The utility model discloses an as shown in fig. 1 the utility model discloses a structure schematic diagram, the utility model relates to a special compounding machine of acupuncture felt film includes acupuncture felt unwinding mechanism, glues some transfer mechanism, heating mechanism, film unwinding mechanism and winding mechanism in proper order to and the equipartition in guide roll 1 wherein.
The needled felt unreeling mechanism comprises a needled felt unreeling rack 2 and a needled felt unreeling shaft 3; the needled felt unreeling shaft 3 is installed on the needled felt unreeling machine frame 2 in a matching mode, and the needled felt unreeling machine frame 2 is close to the glue point transferring mechanism and is further installed with a deviation correcting device 16 in a matching mode.
The glue dot transferring mechanism comprises a glue dot transferring rack 4, a glue dot roller 5, a scraper 6 and a silica gel pressing roller 7; the glue dot roller 5 is arranged at the top of the glue dot transfer rack 4 in a matching way; the scraper 6 is rotatably arranged on the glue point transferring rack 4 through a scraper seat 17 and is positioned on one side of the glue point roller 5 close to the needled felt unreeling mechanism, and an adjusting seat 18 is arranged on the glue point transferring rack 4 at a position corresponding to the two silica gel compression rollers 7; adjusting base 18 is last still to be equipped with adjusting cylinder 19 towards gluey point roller 5, and two silica gel compression rollers 7 are respectively slidable mounting on two adjusting base 18, and cooperate the installation with adjusting cylinder 19's output.
The heating mechanism comprises a hot air circulation oven 8 and a heat preservation oven 9 which are communicated in sequence.
The film unwinding mechanism comprises a film unwinding rack 10, a film unwinding shaft 11, a composite roller 12 and an ethylene propylene diene monomer rubber roller 13; the composite roller 12 is an electromagnetic heating roller and is arranged in the middle of the film unreeling rack 10 in a matching manner; the film unreeling shaft 11 and the ethylene propylene diene monomer rubber roll 13 are respectively arranged at the bottom of the composite roll 12 and at one side far away from the heating mechanism; the film unreeling shaft 11 is a constant tension unreeling shaft; the ethylene propylene diene monomer rubber roll 13 is also arranged at the bottom of the composite roll 12 through an adjusting seat 18, and an adjusting cylinder 19 is also arranged on the adjusting seat 18 towards the composite roll 12; the output end of the adjusting cylinder 19 is matched with the ethylene-propylene-diene monomer rubber roll 13.
The winding mechanism comprises a winding rack 14 and a winding roller 15; the winding roller 15 is installed at the top of the winding rack 14 in a matching mode, two opposite side rollers 20 which are attached to each other are further symmetrically installed at the bottom of the winding roller 15 on the winding rack 14, and a meter counter 21 is further installed at the position, close to the film unwinding mechanism, of the winding rack 14 in a matching mode.
A traction mechanism is also arranged between the film unwinding mechanism and the film winding mechanism; the traction mechanism comprises a traction frame 22, a traction roller 23 and a speed changer 24; the number of the traction rollers 23 is two, and the two traction rollers are vertically arranged on the traction frame 22; the speed changer 24 is a stepless speed changer and is arranged at the bottom of the traction frame 22 and is matched with the traction roller 23.
Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention and not for limiting the technical solutions, and those skilled in the art should understand that those modifications or equivalent substitutions can be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions, and all should be covered in the scope of the claims of the present invention.

Claims (8)

1. The utility model provides a special compounding machine of needled felt film which characterized in that: the device sequentially comprises a needled felt unreeling mechanism, a glue point transferring mechanism, a heating mechanism, a film unreeling mechanism, a film reeling mechanism and guide rollers (1) uniformly distributed in the needled felt unreeling mechanism, the glue point transferring mechanism, the heating mechanism, the film unreeling mechanism and the film reeling mechanism; the needled felt unreeling mechanism comprises a needled felt unreeling rack (2) and a needled felt unreeling shaft (3); the needled felt unreeling shaft (3) is arranged on the needled felt unreeling rack (2) in a matching manner;
the glue dot transfer mechanism comprises a glue dot transfer rack (4), a glue dot roller (5), a scraper (6) and a silica gel compression roller (7); the glue dot roller (5) is arranged at the top of the glue dot transfer rack (4) in a matching way; the scraper (6) is obliquely arranged on one side of the glue point roller (5); the number of the silica gel compression rollers (7) is two, and the two silica gel compression rollers are respectively arranged on one side of the glue dot roller (5) far away from the scraper (6) and at the bottom of the glue dot roller (5);
the heating mechanism comprises a hot air circulation oven (8) and a heat preservation oven (9) which are communicated in sequence;
the film unwinding mechanism comprises a film unwinding rack (10), a film unwinding shaft (11), a composite roller (12) and an ethylene propylene diene monomer rubber roller (13); the composite roller (12) is arranged in the middle of the film unreeling rack (10) in a matched mode; the film unreeling shaft (11) and the ethylene propylene diene monomer rubber roll (13) are respectively arranged at the bottom of the composite roll (12) and on one side far away from the heating mechanism;
the winding mechanism comprises a winding rack (14) and a winding roller (15); and the winding roller (15) is arranged at the top of the winding rack (14) in a matching way.
2. The special compound machine for the needled felt film according to claim 1, characterized in that: the needled felt unreeling machine frame (2) is close to the glue point transferring mechanism and is further provided with a deviation correcting device (16) in a matched mode.
3. The special compound machine for the needled felt film according to claim 1, characterized in that: the scraper (6) is rotatably arranged on the glue point transfer rack (4) through a scraper seat (17), and is positioned on one side of the glue point roller (5) close to the needled felt unreeling mechanism, and an adjusting seat (18) is arranged on the glue point transfer rack (4) at a position corresponding to the two silica gel compression rollers (7); adjust and still be equipped with adjust cylinder (19) towards gluey point roller (5) on seat (18), two silica gel compression rollers (7) slidable mounting respectively are on two adjust seats (18), and cooperate the installation with the output of adjust cylinder (19).
4. The special compound machine for the needled felt film according to claim 3, characterized in that: the film unreeling shaft (11) is a constant-tension unreeling shaft; the ethylene-propylene-diene monomer rubber roll (13) is also arranged at the bottom of the composite roll (12) through an adjusting seat (18), and an adjusting cylinder (19) is also arranged on the adjusting seat (18) towards the composite roll (12); the output end of the adjusting cylinder (19) is matched with the ethylene propylene diene monomer rubber roll (13) for installation.
5. The special compound machine for the needled felt film according to claim 1, characterized in that: two opposite side rollers (20) which are attached to each other are symmetrically arranged at the bottom of the winding roller (15) on the winding rack (14), and a meter counter (21) is arranged at the position, close to the film unwinding mechanism, of the winding rack (14) in a matched mode.
6. The special compound machine for the needled felt film according to claim 5, characterized in that: a traction mechanism is also arranged between the film unwinding mechanism and the winding mechanism; the traction mechanism comprises a traction frame (22), a traction roller (23) and a speed changer (24); the number of the traction rollers (23) is two, and the two traction rollers are vertically arranged on the traction rack (22); the speed changer (24) is placed at the bottom of the traction frame (22) and is installed in a matching mode with the traction roller (23).
7. The special compound machine for the needled felt film according to claim 6, characterized in that: the transmission (24) is a continuously variable transmission.
8. The special compound machine for the needled felt film according to claim 4, characterized in that: the composite roller (12) is an electromagnetic heating roller.
CN201920506906.9U 2019-04-15 2019-04-15 Special compounding machine for needled felt film Active CN210821325U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920506906.9U CN210821325U (en) 2019-04-15 2019-04-15 Special compounding machine for needled felt film

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920506906.9U CN210821325U (en) 2019-04-15 2019-04-15 Special compounding machine for needled felt film

Publications (1)

Publication Number Publication Date
CN210821325U true CN210821325U (en) 2020-06-23

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Application Number Title Priority Date Filing Date
CN201920506906.9U Active CN210821325U (en) 2019-04-15 2019-04-15 Special compounding machine for needled felt film

Country Status (1)

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CN (1) CN210821325U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110328961A (en) * 2019-04-15 2019-10-15 盐城旭华机械有限公司 Nomex film specific complex machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110328961A (en) * 2019-04-15 2019-10-15 盐城旭华机械有限公司 Nomex film specific complex machine

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