CN210819821U - Books pile up device - Google Patents

Abstract

The utility model relates to a books pile up device relates to books production line auxiliary device's technical field, and it includes the support frame, set up in the backup pad at support frame top, set up the conduction band in the backup pad and set up in the workstation of support frame one side, the conduction band is kept away from one side of workstation and is communicated with the conveyer belt of transmission books, the conduction band is higher than the top surface of workstation by one side of workstation, just the vertical baffle that is provided with of conduction band and workstation junction, when books along the conduction band transmission to break away from the conduction band on with baffle butt and whereabouts to the workstation, leave the clearance that supplies many books to pass through between baffle bottom and the workstation, be provided with the actuating mechanism who promotes to pile up books to leaning on corner cutter one side on the workstation on the support frame. The utility model discloses have the effect of the efficiency of the round angle of cut process in order to improve the output of books.

Description

Books pile up device

Technical Field

The utility model belongs to the technical field of the technique of books production line auxiliary device and specifically relates to a books pile up device is related to.

Background

At present, the corners of paper products such as books, magazines, business cards, art and art books are all in a round corner style. Therefore, such books require a process of rounding the corners during the processing, during which a chamfering machine is required. In order to improve the efficiency of corner cutting and increase the yield, common manufacturers stack books on a production line manually and then place the books on a workbench of a corner cutting machine, and then send the books together into the corner cutting machine for corner cutting.

The above prior art solutions have the following drawbacks: the manual way of stacking books is inefficient, thus reducing the efficiency of the corner rounding process and reducing the yield of books.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a books pile up device can improve the efficiency of tangent circle angle process, improves the output of books.

The above utility model discloses an above-mentioned utility model purpose can realize through following technical scheme:

the utility model provides a books pile up device, includes the support frame, set up in the backup pad at support frame top, set up the conduction band in the backup pad and set up in the workstation of support frame one side, the conduction band is kept away from one side of workstation and is communicated with the conveyer belt of transmission books, the conduction band is higher than the top surface of workstation by one side of workstation, just the vertical baffle that is provided with of conduction band and workstation junction, when books along the conduction band transmission to when breaking away from the conduction band with the baffle butt and fall to the workstation on, leave the clearance that supplies many books to pass through between baffle bottom and the workstation, be provided with on the support frame and promote the actuating mechanism who piles up books to leaning on corner cut machine one side on the workstation.

By adopting the technical scheme, the conveying belt conveys the books to the guide belt, the guide belt conveys the books to one side of the guide belt close to the workbench, and one side of the guide belt close to the workbench is higher than the top surface of the workbench, so the books freely fall onto the workbench after touching the baffle under the self inertia, wherein the baffle is used for limiting the falling position of the books, so the books which continuously fall are stacked at the same position; when books are stacked to the required height or the required number, the driving mechanism pushes the books to one side of the worktable close to the corner cutting machine, so that the corner cutting process is conveniently carried out by an operator, meanwhile, the books are conveniently stacked again, the stacking of the books is continuously carried out, and the yield of the books is improved.

The utility model discloses further set up to: the feeding one side of backup pad is articulated with the support frame, and is provided with lifting backup pad ejection of compact one side in order to improve the lifting unit of conduction band and workstation difference in height on the support frame, lifting unit is including articulating the first cylinder on the support frame, the piston rod of first cylinder is articulated and is the contained angle with the backup pad with the bottom of backup pad.

Through adopting above-mentioned technical scheme, drive the backup pad when first cylinder is flexible and rotate, and the conduction band rotates along with the backup pad to the slope of conduction band is adjusted to this, and then adjusts the difference in height of conduction band one side and workstation, thereby conveniently adjusts the height that books piled up.

The utility model discloses further set up to: the baffle is connected with a support arm, the support arm is rotatably connected with the support plate, and a locking part for locking the support arm is arranged on the support plate.

By adopting the technical scheme, the support arm is rotationally connected with the support plate, when the lifting assembly drives one side of the guide belt to ascend, the support arm inclines to enable the baffle to incline, so that the inclined surface of the baffle guides the book to rotate when the book is separated from the guide belt and is in contact with the baffle, the angle of the book when the book falls is influenced, and the stacking regularity of the book is influenced; therefore, the inclination degree of the baffle is adjusted by rotating the support arm, so that the surface of the baffle, which is abutted against the book, is kept in a vertical state, and the neatness of the stacked books is improved; the locking piece is used for locking the position of the baffle, so that the baffle is prevented from loosening and inclining.

The utility model discloses further set up to: the retaining member includes the bolt that passes support arm and backup pad lateral wall butt, bolt and support arm threaded connection.

Through adopting above-mentioned technical scheme, support the backup pad when the bolt rotates to this increase and the frictional force of backup pad avoid producing between support arm and the backup pad and become flexible.

The utility model discloses further set up to: the driving mechanism comprises a second cylinder arranged on the supporting frame and a push plate connected with a piston rod of the second cylinder, and when the second cylinder extends, the push plate is tightly supported with stacked books and drives the stacked books to advance towards one side of the angle cutting machine.

Through adopting above-mentioned technical scheme, the push pedal supports tightly with the books that pile up when the second cylinder extends to drive the books that pile up and advance towards cornering machine one side, with this work load that reduces artifical transport, reduce operating personnel's working strength, improve production efficiency.

The utility model discloses further set up to: the lower part of the baffle plate on the workbench is provided with a transmission belt, and the workbench is provided with a trigger switch for controlling the transmission belt to start and stop.

Through adopting above-mentioned technical scheme, when the product on the production line changes the books that do not need to cut the fillet into, open trigger switch, make the transmission band operation on the workstation, reduce the slope of conduction band simultaneously, reduce the difference in height of conduction band and transmission band to this makes the books that do not need to cut the fillet directly pass through the transmission band and get into next process, with this reduction production line required time of transformation, thereby increase of production.

The utility model discloses further set up to: be provided with induction system on the support frame, induction system is including setting up in the backup pad with the induction counter of the books quantity of conduction band relative in order to detect the process and set up on the support frame with the controller of induction counter electricity connection in order to receive the signal of telecommunication, the controller is connected in order to control the second cylinder and stretches out and draws back with the second cylinder electricity, and induction counter triggers and control controller action so that the second cylinder promotes the books that pile up when induction counter detects the quantity through books and reaches the setting value.

Through adopting above-mentioned technical scheme, when the sensing counter detected the quantity through books and reached the setting value, sensing counter triggered to this control controller action, the controller control second cylinder promotes the books of piling up and removes to the cornering machine, with this reduction manual operation, reduces operating personnel's working strength.

The utility model discloses further set up to: be provided with the air brake on the workstation, air brake one side is articulated with the workstation, when the air brake rotates with workstation surface butt, and stacked books and air brake butt when the second cylinder promotes stacked books and removes.

By adopting the technical scheme, when the second cylinder pushes the stacked books, the speed of the stacked books is increased to generate inertia, and the books above the second cylinder are easy to slide down due to the inertia when the second cylinder stops; therefore, the speed reducing plate is arranged on the workbench, and the book above the speed reducing plate is prevented from sliding down, so that the book is kept tidy.

To sum up, the utility model discloses a beneficial technological effect does:

1. the guide belt transmits the books to one side of the guide belt close to the workbench, the books reduce inertia in a mode of contacting the baffle and fall on the workbench, and when the continuously falling books are stacked to the required height or the required number, the driving mechanism pushes the books to one side of the workbench close to the corner cutting machine, so that the corner cutting process is conveniently carried out by an operator, the workload of the operator is reduced, and the yield of the books is improved;

2. the first cylinder drives the supporting plate to rotate when stretching and retracting, and the guide belt rotates along with the supporting plate, so that the gradient of the guide belt is adjusted, the height difference between one side of the guide belt and the workbench is further adjusted, and the height of the stacked books is conveniently adjusted;

3. the push pedal supports tightly with the books that pile up when the second cylinder extends to drive the books that pile up and advance towards cornering machine one side, with this work load that reduces artifical transport, reduce operating personnel's working strength, improve production efficiency.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is an enlarged partial schematic view of portion A of FIG. 1;

fig. 3 is a schematic view of a part of the structure of the present invention, mainly showing the second cylinder.

Reference numerals: 1. a support frame; 11. a support plate; 12. a support arm; 121. a baffle plate; 13. a locking member; 131. a bolt; 2. a conduction band; 21. a work table; 22. a conveyor belt; 23. a trigger switch; 24. a speed reduction plate; 3. a drive mechanism; 31. a second cylinder; 32. pushing the plate; 4. a lifting assembly; 41. a first cylinder; 5. an induction device; 51. an induction counter; 52. and a controller.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

Referring to fig. 1, for the utility model discloses a books stack device, including support frame 1, set up in the backup pad 11 at support frame 1 top, set up conduction band 2 in backup pad 11 and set up in workstation 21 of support frame 1 one side. One side of the guide belt 2 is communicated with the workbench 21, the other side of the guide belt is communicated with a conveying belt for conveying books, one side of the guide belt 2, close to the workbench 21, is higher than the top surface of the workbench 21, so that the books on the conveying belt enter the guide belt 2 and then enter the workbench 21 through the guide belt 2, and the books which are continuously conveyed are stacked together when falling on the workbench 21, so that the angle cutting process is convenient for operators to carry out.

Articulated on the backup pad 11 have a support arm 12, and the one end welded fastening of support arm 12 has baffle 121, and baffle 121 vertical distribution just is located the junction of conduction band 2 and workstation 21, leaves the clearance that supplies many books to pass through between baffle 121 bottom and the workstation 21 to make things convenient for taking of books. The baffle 121 is used for limiting the falling position of the books, so that the books which continuously fall are stacked at the same position, the regularity of the books is improved, the time for arranging the books by an operator is reduced, and the production efficiency is improved.

Referring to fig. 1 and 2, the feeding side of the supporting plate 11 is hinged to the supporting frame 1, the supporting frame 1 is provided with the lifting assembly 4, and the lifting assembly 4 is used for lifting the discharging side of the supporting plate 11 to improve the height difference between the guide belt 2 and the workbench 21, so that the height of book stacking can be conveniently adjusted, and the adjustable range of the book stacking height can be widened. The lifting assembly 4 comprises a first cylinder 41 arranged on the support frame 1, the cylinder body of the first cylinder 41 is hinged with the side wall of the support frame 1 close to one side of the workbench 21, and the piston rod of the first cylinder is hinged with the bottom of the support plate 11 and forms an included angle with the support plate 11. Therefore, when the first cylinder 41 stretches and retracts, the supporting plate 11 is driven to rotate, the guide belt 2 rotates along with the supporting plate 11, namely, the guide belt 2 is lifted by one side of the workbench 21, so that the gradient of the guide belt 2 is adjusted, the height difference between one side of the guide belt 2 and the workbench 21 is adjusted, and the height of book stacking is adjusted conveniently.

When the first cylinder 41 drives one side of the guide belt 2 to ascend, the support arm 12 inclines to enable the baffle 121 to incline, so that the book is guided to rotate by the inclined surface of the baffle 121 when the book is separated from the guide belt 2 and contacts with the baffle 121, the falling angle of the book is affected, and the stacking regularity of the book is affected. Therefore, the operator needs to rotate the arm 12 to keep it horizontal, so as to adjust the inclination degree of the baffle 121, and keep the side of the baffle 121 abutted to the book in a vertical state, thereby improving the neatness of the book stack. And a locking piece 13 for locking the support arm 12 is arranged on the support plate 11, the locking piece 13 comprises a bolt 131 which passes through the support arm 12 and is abutted against the side wall of the support plate 11, and the bolt 131 is in threaded connection with the support arm 12. When the bolt 131 rotates, it is pressed against the supporting plate 11, so as to increase the friction force with the supporting plate 11, prevent the supporting arm 12 from loosening with the supporting plate 11, and prevent the baffle 121 from loosening and tilting.

The supporting frame 1 is provided with a driving mechanism 3 for pushing stacked books to the side, close to the corner cutting machine, of the workbench 21, and the driving mechanism 3 comprises a second cylinder 31 and a push plate 32 which are arranged on the supporting frame 1. The cylinder body of the second cylinder 31 is fixed with the support frame 1 through screws, the second cylinder 31 is located below the support plate 11, the piston rod of the second cylinder is fixed with one side of the push plate 32 through screws, and the push plate 32 is vertically distributed and connected with the surface of the workbench 21 in a sliding manner.

When the second cylinder 31 is contracted, the push plate 32 is positioned right below the guide belt 2 and is flush with the side edge of the workbench 21, so that the books can be conveniently and normally stacked. When the second cylinder 31 extends, the pushing plate 32 abuts against the stacked books and drives the stacked books to move forward towards one side of the corner cutting machine, and when the second cylinder 31 pushes the books, the books are reset immediately so as to facilitate the stacking of the subsequent books.

And the supporting frame 1 is provided with a sensing device 5 connected with the driving mechanism 3, the sensing device 5 comprises a sensing counter 51 arranged on the supporting plate 11 and opposite to the guide belt 2 for detecting the number of books passing through, and a controller 52 arranged on the supporting frame 1 and electrically connected with the sensing counter 51 for receiving electric signals. The sensing counter 51 is fixed to a portion of the supporting plate 11 extending above the conduction band 2 by a screw, and a probe sensing range of the sensing counter 51 crosses a transmission path of the book.

The induction counter 51 adopts an intelligent electronic digital display counter BFN7-R, and the intelligent electronic digital display counter BFN7-R has the functions of setting input times and outputting electric signals when the counting reaches the set times. The controller 52 is a PLC controller 52, and is electrically connected to the second cylinder 31 to control the second cylinder 31 to extend and contract. When the accumulated number of the books passing through the guide belt 2, detected by the sensing counter 51, reaches a set value, the sensing counter 51 triggers and controls the controller 52 to act so that the second cylinder 31 pushes the stacked books, thereby facilitating the book arrangement and the book rounding process.

Referring to fig. 2 and 3, a speed reduction plate 24 is arranged on the workbench 21, the speed reduction plate 24 is rectangular, and one side corner of the speed reduction plate 24 is hinged with the workbench 21. When the speed reducing plate 24 rotates, one side edge of the speed reducing plate abuts against the surface of the workbench 21, and when the second cylinder 31 pushes the stacked books to move, the stacked books abut against the speed reducing plate 24, so that the books above the book stacks are prevented from sliding off due to the self inertia effect, the books are kept orderly, and the round corner cutting process is convenient for an operator.

A transmission belt 22 is arranged on the workbench 21 below the baffle 121, a trigger switch 23 for controlling the transmission belt 22 to start and stop is arranged on the workbench 21, and the trigger switch 23 is a conventional button switch. When the product on the production line is changed to a book that does not require a radius, the operator simply presses a button, thereby activating the conveyor 22. Meanwhile, the gradient of the conduction band 2 is reduced, the height difference between the conduction band 2 and the transmission band 22 is reduced, so that books without round corners can directly enter the next procedure through the conduction band 2 and the transmission band 22, the time required by the production line transformation is reduced, and the yield is improved.

The implementation principle of the embodiment is as follows: when stacking books, the operator only needs to adjust the first cylinder 41 to adjust the height difference between one side of the guide belt 2 and the workbench 21, so that the height difference is larger than the whole height of the books to be stacked. Then, the arm 12 is rotated to keep the arm 12 horizontal and the stop plate 121 vertical, and the bolt 131 is tightened to lock the stop plate 121. Then, the set number of times of the sensing counter 51 is set, the conduction band 2 and the conveyer belt are turned on, and the conveyer belt 22 is turned off by the button, at this time, the conveyer belt transfers the book onto the conduction band 2, and the conduction band 2 transfers the book to the side close to the workbench 21.

Since the side of the guiding belt 2 close to the worktable 21 is higher than the top surface of the worktable 21, the book freely falls onto the worktable 21 after touching the baffle 121 under its own inertia. When the sensing counter 51 reaches the set number of times, that is, the books are stacked to the required number, the second cylinder 31 pushes the books to one side of the worktable 21 close to the chamfering machine, and the stacked books stop when encountering the speed reducing plate 24, so that the workload of manual carrying is reduced, the working strength of operators is reduced, and the operators can conveniently perform the chamfering process. And simultaneously, the books of the next batch are stacked again, so that the stacking of the books is continuously carried out, and the yield of the books is improved.

The embodiment of this specific implementation mode is the preferred embodiment of the present invention, not limit according to this the utility model discloses a protection scope, so: all equivalent changes made according to the structure, shape and principle of the utility model are covered within the protection scope of the utility model.

Claims (8)

1. A book stacking apparatus, comprising: comprises a support frame (1), a support plate (11) arranged at the top of the support frame (1), a guide belt (2) arranged on the support plate (11) and a workbench (21) arranged at one side of the support frame (1), one side of the guide belt (2) far away from the workbench (21) is communicated with a conveying belt for conveying books, one side of the guide belt (2) close to the workbench (21) is higher than the top surface of the workbench (21), and a baffle (121) is vertically arranged at the joint of the guide belt (2) and the workbench (21), when the book is conveyed to the position separated from the guide belt (2) along the guide belt (2), the book is abutted against the baffle (121) and falls onto the workbench (21), a gap for a plurality of books to pass through is reserved between the bottom of the baffle (121) and the workbench (21), the supporting frame (1) is provided with a driving mechanism (3) which pushes stacked books to the side, close to the corner cutting machine, of the workbench (21).

2. A book stacking apparatus as claimed in claim 1, wherein: the feeding one side of backup pad (11) is articulated with support frame (1), and is provided with lifting support plate (11) ejection of compact one side lifting unit (4) in order to improve conduction band (2) and workstation (21) difference in height on support frame (1), lifting unit (4) is including articulating first cylinder (41) on support frame (1), the piston rod of first cylinder (41) is articulated and is the contained angle with backup pad (11) with the bottom of backup pad (11).

3. A book stacking apparatus as claimed in claim 2, wherein: the baffle (121) is connected with a support arm (12), the support arm (12) is rotatably connected with a support plate (11), and a locking piece (13) for locking the support arm (12) is arranged on the support plate (11).

4. A book stacking apparatus as claimed in claim 3, wherein: the locking piece (13) comprises a bolt (131) which penetrates through the support arm (12) and abuts against the side wall of the support plate (11), and the bolt (131) is in threaded connection with the support arm (12).

5. A book stacking apparatus as claimed in claim 1, wherein: the driving mechanism (3) comprises a second cylinder (31) arranged on the supporting frame (1) and a push plate (32) connected with a piston rod of the second cylinder (31), and when the second cylinder (31) extends, the push plate (32) is tightly abutted to stacked books and drives the stacked books to advance towards one side of the corner cutting machine.

6. A book stacking apparatus as claimed in claim 1, wherein: the lower part of the baffle (121) on the workbench (21) is provided with a transmission belt (22), and the workbench (21) is provided with a trigger switch (23) for controlling the transmission belt (22) to start and stop.

7. A book stacking apparatus as claimed in claim 1, wherein: be provided with induction system (5) on support frame (1), induction system (5) including set up in backup pad (11) with conduction band (2) relative in order to detect the books quantity of process induction counter (51) and set up on support frame (1) with induction counter (51) electricity be connected with controller (52) of receiving the signal of telecommunication, controller (52) are connected with second cylinder (31) electricity and are stretched out and draw back in order to control second cylinder (31), and induction counter (51) triggers and control controller (52) action so that second cylinder (31) promote stacked books when induction counter (51) detect the quantity of process books and reach the setting value.

8. A book stacking apparatus as claimed in claim 1, wherein: be provided with air brake (24) on workstation (21), air brake (24) one side is articulated with workstation (21), when air brake (24) rotate with workstation (21) surface butt, and when second cylinder (31) promote stacked books and remove stacked books and air brake (24) butt.

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