CN210815905U - Automatic aluminum spraying device for cylindrical flaky workpiece - Google Patents
Automatic aluminum spraying device for cylindrical flaky workpiece Download PDFInfo
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- CN210815905U CN210815905U CN201921829558.5U CN201921829558U CN210815905U CN 210815905 U CN210815905 U CN 210815905U CN 201921829558 U CN201921829558 U CN 201921829558U CN 210815905 U CN210815905 U CN 210815905U
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Abstract
The utility model discloses an automatic aluminium spraying device of cylinder slice work piece, main content is: the upper pressure head unit is installed on the top surface of the base, the lower support unit is installed on the bottom surface of the base, the rotating motor is installed on the base, a bearing seat is installed in an installation hole in the base in a positioning mode, the main shaft is installed on the bearing seat through a deep groove ball bearing set, the driven belt wheel is fixedly installed at the bottom of the main shaft through an expansion sleeve and is connected with the driving belt wheel through a synchronous toothed belt, the hollow front three-jaw chuck is installed on the top surface of the main shaft, the rubber sleeve is installed on a clamping jaw of the hollow front three-jaw chuck, the protective cover is installed on the upper pressure head unit through the deep groove ball bearing, and the pressing. The utility model discloses both improved the work efficiency of spraying aluminium greatly, alleviateed workman's intensity of labour again greatly, it is reliable and effectual to spray aluminium, has realized the automation of spraying aluminium, and accommodation is wide.
Description
Technical Field
The utility model relates to an aluminum spraying device technical field, concretely relates to automatic aluminum spraying device of cylinder slice work piece.
Background
The existing workpiece is painted manually, so that the labor intensity of workers is greatly improved, the working efficiency is reduced, the paint spraying quality is poor in stability and consistency, the requirements of people cannot be met, the flanging amount cannot be controlled, the application range of the workpiece is greatly limited, particularly, the paint spraying has pungent smell, the health of the workers is greatly influenced, and safety accidents are easily caused.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that not enough among the above-mentioned prior art is directed at, provide an automatic aluminium spraying device of cylinder slice work piece, it has both improved the work efficiency who spouts aluminium greatly, has alleviateed workman's intensity of labour again greatly, spouts aluminium reliable and stable and effectual, has realized the automation of spouting aluminium, and accommodation is wide.
The utility model provides a technical scheme that its technical problem adopted is: an automatic aluminum spraying device for cylindrical sheet workpieces comprises an upper pressure head unit, a base, a lower support unit, a synchronous toothed belt, a bearing seat, a protective cover, a gland, a rotating motor, a driving belt wheel, a main shaft, an expansion sleeve, a driven belt wheel, a deep groove ball bearing set, a deep groove ball bearing, a rubber sleeve and a hollow front three-jaw chuck, wherein the upper pressure head unit is fixedly arranged on the top surface of the base, the lower support unit is fixedly arranged on the bottom surface of the base, the rotating motor is fixedly arranged on the base, the driving belt wheel is fixedly arranged on an output shaft of the rotating motor, the bearing seat is fixedly arranged in an installation hole on the base, the main shaft is arranged on the bearing seat through the deep groove ball bearing set, the driven belt wheel is fixedly arranged at the bottom of the main shaft through the expansion sleeve and is connected with the driving belt wheel through the synchronous toothed belt, the hollow front three-, the rubber sleeve is installed on the clamping jaw of the hollow front three-jaw chuck, the protective cover is installed on the upper pressure head unit through the deep groove ball bearing, and the pressing cover is installed in the center hole in the top end of the protective cover in a positioning mode.
Further, the method comprises the following steps: go up the pressure head unit by last stand, go up servo motor, go up shaft coupling, pressure head support and go up single-axis robot and constitute, it is on the base to go up stand bottom fixed mounting, go up single-axis robot fixed mounting on the right flank of last stand, it is connected through the ball of last shaft coupling with last single-axis robot to go up servo motor fixed mounting and go up the servo motor output shaft on last single-axis robot top surface, pressure head support fixed mounting is on last single-axis robot's slide.
Further, the method comprises the following steps: the lower supporting unit comprises lower stand, lower single-axis robot, bracing piece, lower fishplate bar, lower servo motor and lower shaft coupling, stand top surface fixed mounting is on the top surface of base down, single-axis robot fixed mounting is on the right flank of lower stand down, servo motor fixed mounting is connected through the ball of lower shaft coupling and lower single-axis robot on the bottom surface of single-axis robot down and servo motor output shaft down, lower fishplate bar fixed mounting is on single-axis robot's slide down, bracing piece fixed mounting is in the mounting hole on the keysets down.
Further, the method comprises the following steps: the rubber sleeve comprises sleeve and connecting plate, evenly inlay along the circumferencial direction in the sleeve has three connecting plate, the connecting plate adopts the steel sheet preparation to form and the connecting plate is "L" shape structural style.
Further, the method comprises the following steps: an annular groove is arranged in the center hole of the bearing seat, and an elastic clamping ring for holes is arranged in the annular groove.
Further, the method comprises the following steps: the axis of the main shaft, the central axis of the hollow front three-jaw chuck and the axis of the support rod in the lower support unit are overlapped.
Further, the method comprises the following steps: the central axis of the gland coincides with the central axis of the hollow front three-jaw chuck.
The working principle of the automatic aluminum spraying device for the cylindrical flaky workpiece is as follows: firstly, selecting a corresponding rubber sleeve and a corresponding gland according to the specification of a cylindrical sheet workpiece, installing the rubber sleeve on a hollow front three-jaw chuck, and installing the gland on a protective cover; then, the joint robot or the three-axis motion platform places the cylindrical sheet workpiece on a support rod in the lower support unit through a sucker, and at the moment, the hollow front three-jaw chuck is in an initial opening state, and the rubber sleeve is expanded; a lower servo motor in the lower supporting unit drives the lower single-shaft robot to move upwards so that the distance between the top surface of the cylindrical flaky workpiece and the top surface of the rubber sleeve is equal to a set value; the hollow preposed three-jaw chuck is closed, the rubber sleeve is restored to the original position at the moment, and the cylindrical sheet-shaped workpiece is tightly sleeved in the rubber sleeve; an upper servo motor in the upper pressure head unit drives the upper single-shaft robot to move downwards to a set value, and the top surface of the rubber sleeve is pressed on the cylindrical flaky workpiece by the pressing deformation flanging at the moment; an aluminum spraying nozzle is conveyed to the upper part of the cylindrical flaky workpiece through a two-axis motion platform to carry out aluminum spraying operation, and meanwhile, a rotating motor drives a main shaft to rotate through a synchronous toothed belt, so that the cylindrical flaky workpiece in a rubber sleeve is driven to rotate; after the aluminum spraying is finished, the aluminum spraying nozzle is reset, the hollow front three-jaw chuck is opened, the rubber sleeve is opened, the upper pressure head unit is reset, and then the joint robot or the three-axis motion platform turns the edge of the cylindrical sheet workpiece on the support rod in the lower support unit through the sucking disc; the hollow preposed three-jaw chuck is closed again, at the moment, the rubber sleeve is restored to the original position, and the cylindrical sheet-shaped workpiece is tightly sleeved in the rubber sleeve; an upper servo motor in the upper pressure head unit drives the upper single-shaft robot to move downwards to a set value, and the top surface of the rubber sleeve is pressed on the cylindrical flaky workpiece by the pressing deformation flanging at the moment; an aluminum spraying nozzle is conveyed to the upper part of the cylindrical flaky workpiece through a two-axis motion platform to carry out aluminum spraying operation, and meanwhile, a rotating motor drives a main shaft to rotate through a synchronous toothed belt, so that the cylindrical flaky workpiece in a rubber sleeve is driven to rotate; after the aluminum spraying operation is finished, the aluminum spraying nozzle is reset, the hollow front three-jaw chuck is opened, the rubber sleeve is opened, the upper pressure head unit is reset, and then the joint robot or the three-axis motion platform places the cylindrical sheet workpiece on a blanking station through the sucking disc, so that the aluminum spraying operation is finished; the aluminized area of the cylindrical sheet workpiece after the aluminizing is finished is shown as a shaded area in fig. 8.
The utility model has the advantages as follows:
(1) the automatic aluminum spraying operation is adopted, so that the labor intensity of operators is greatly reduced, and the operation efficiency is improved;
(2) the servo motor is adopted for operation, the distance between the top surface of the workpiece and the top surface of the rubber sleeve is strictly controlled, and the deformation of the rubber sleeve is also strictly controlled, so that the aluminum spraying flanging is effectively controlled, the flanging amount of aluminum spraying is further ensured, and the aluminum spraying quality and effect are ensured;
(3) the automatic operation is adopted, so that the stability and consistency of the aluminum spraying quality are ensured;
(4) the method for replacing the rubber sleeve and the gland is adopted, so that the replacement is quick and convenient, the device can adapt to workpieces of different specifications, the application range is greatly expanded, and the aluminum spraying requirements of the workpieces of different specifications are met.
Drawings
FIG. 1 is a front view of a structure of an embodiment of the present invention;
FIG. 2 is a top view of a structure according to an embodiment of the present invention;
FIG. 3 is a cross-sectional view of the structure A-A of an embodiment of the present invention;
fig. 4 is a schematic structural diagram of an upper pressing head unit according to an embodiment of the present invention;
fig. 5 is a schematic structural view of a lower supporting unit according to an embodiment of the present invention;
FIG. 6 is a front view of a rubber sleeve according to an embodiment of the present invention;
FIG. 7 is a right side view of the rubber sleeve according to an embodiment of the present invention;
fig. 8 is a schematic surface view of a cylindrical sheet workpiece according to an embodiment of the present invention.
Description of reference numerals:
1: upper head unit, 2: base, 3: lower support unit, 4: synchronous toothed belt, 5: bearing seat, 6: protective cover, 7: gland, 8: rotating electrical machine, 9: driving pulley, 10: main shaft, 11: expansion sleeve, 12: driven pulley, 13: deep groove ball bearing set, 14: deep groove ball bearing, 15: rubber sleeve, 16: a hollow front three-jaw chuck;
101: upper column, 102: upper servo motor, 103: upper coupling, 104: indenter holder, 105: an upper single-axis robot;
301: lower column, 302: lower single-axis robot, 303: a support bar, 304: lower transfer plate, 305: lower servo motor, 306: a lower coupling;
151: sleeve, 152: a connecting plate.
Detailed Description
The following description of the embodiments of the present invention will be made with reference to the accompanying drawings and examples:
fig. 1 to 8 show a specific embodiment of the present invention, which is an automatic aluminum spraying device for cylindrical sheet-shaped workpieces, comprising an upper pressing head unit 1, a base 2, a lower supporting unit 3, a synchronous cog belt 4, a bearing seat 5, a protective cover 6, a gland 7, a rotating electrical machine 8, a driving pulley 9, a main shaft 10, an expansion sleeve 11, a driven pulley 12, a deep groove ball bearing set 13, a deep groove ball bearing 14, a rubber sleeve 15 and a hollow front three-jaw chuck 16, wherein the upper pressing head unit 1 is fixedly mounted on the top surface of the base 2, the lower supporting unit 3 is fixedly mounted on the bottom surface of the base 2, the rotating electrical machine 8 is fixedly mounted on the base 2, the driving pulley 9 is fixedly mounted on the output shaft of the rotating electrical machine 8, the bearing seat 5 is positioned and mounted in a mounting hole on the base 2, the main shaft 10 is mounted on the bearing seat 5 through the deep groove, driven pulley 12 is connected with driving pulley 9 through synchronous cog belt 4 in 10 bottoms of main shaft and driven pulley 12 through the tight cover 11 fixed mounting that expands, leading three-jaw chuck 16 fixed mounting of cavity is on 10 top surfaces of main shaft, rubber sleeve 15 installs on the jack catch of leading three-jaw chuck 16 of cavity, protection casing 6 passes through deep groove ball bearing 14 and installs on last pressure head unit 1, gland 7 fixed mounting is in the centre bore on protection casing 6 top.
Preferably, go up pressure head unit 1 by last stand 101, go up servo motor 102, go up shaft coupling 103, pressure head support 104 and go up single-axis robot 105 and constitute, go up stand 101 bottom fixed mounting on base 2, go up single-axis robot 105 fixed mounting on the right flank of last stand 101, go up servo motor 102 fixed mounting on last single-axis robot 105 top surface and go up servo motor 102 output shaft and be connected through the ball of last shaft coupling 103 with last single-axis robot 105, pressure head support 104 fixed mounting is on last single-axis robot 105's slide.
Preferably, the lower supporting unit 3 comprises a lower upright 301, a lower single-shaft robot 302, a supporting rod 303, a lower connecting plate 304, a lower servo motor 305 and a lower coupler 306, the top surface of the lower upright 301 is fixedly mounted on the top surface of the base 2, the lower single-shaft robot 302 is fixedly mounted on the right side surface of the lower upright 301, the lower servo motor 305 is fixedly mounted on the bottom surface of the lower single-shaft robot 302 and the output shaft of the lower servo motor 305 is connected with the ball screw of the lower single-shaft robot 302 through the lower coupler 306, the lower connecting plate 304 is fixedly mounted on the sliding seat of the lower single-shaft robot 302, and the supporting rod 303 is fixedly mounted in the mounting hole of the lower connecting plate 304.
Preferably, the rubber sleeve 15 is composed of a sleeve 151 and a connecting plate 152, three connecting plates 152 are uniformly embedded in the sleeve 151 along the circumferential direction, the connecting plates 152 are made of steel plates, and the connecting plates 152 are in an L-shaped structural form.
Preferably, an annular groove is arranged in a central hole of the bearing seat 5, and an elastic collar for holes is arranged in the annular groove.
Preferably, the axis of the spindle 10, the central axis of the hollow front three-jaw chuck 16 and the axis of the support rod 303 in the lower support unit 3 coincide.
Preferably, the central axis of the gland 7 coincides with the central axis of the hollow front three-jaw chuck 16.
The preferred embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made without departing from the gist of the present invention within the knowledge of those skilled in the art.
Many other changes and modifications can be made without departing from the spirit and scope of the invention. It is to be understood that the invention is not to be limited to the specific embodiments, and that the scope of the invention is defined by the appended claims.
Claims (7)
1. The utility model provides an automatic aluminium device that spouts of cylinder slice work piece which characterized in that: comprises an upper pressure head unit, a base, a lower support unit, a synchronous toothed belt, a bearing seat, a protective cover, a gland, a rotating motor, a driving pulley, a main shaft, an expansion sleeve, a driven pulley, a deep groove ball bearing set, a deep groove ball bearing, a rubber sleeve and a hollow front three-jaw chuck, wherein the upper pressure head unit is fixedly arranged on the top surface of the base, the lower support unit is fixedly arranged on the bottom surface of the base, the rotating motor is fixedly arranged on the base, the driving pulley is fixedly arranged on an output shaft of the rotating motor, the bearing seat is fixedly arranged in an installation hole on the base, the main shaft is arranged on the bearing seat through the deep groove ball bearing set, the driven pulley is fixedly arranged at the bottom of the main shaft through the expansion sleeve and is connected with the driving pulley through the synchronous toothed belt, the hollow front three-jaw chuck is fixedly arranged on the top surface of the main shaft, the rubber sleeve is arranged, the protective cover is installed on the upper pressure head unit through the deep groove ball bearing, and the gland is installed in a center hole in the top end of the protective cover in a positioning mode.
2. The automatic aluminum spraying device for the cylindrical sheet-shaped workpiece as claimed in claim 1, wherein: go up the pressure head unit by last stand, go up servo motor, go up shaft coupling, pressure head support and go up single-axis robot and constitute, it is on the base to go up stand bottom fixed mounting, go up single-axis robot fixed mounting on the right flank of last stand, it is connected through the ball of last shaft coupling with last single-axis robot to go up servo motor fixed mounting and go up the servo motor output shaft on last single-axis robot top surface, pressure head support fixed mounting is on last single-axis robot's slide.
3. The automatic aluminum spraying device for the cylindrical sheet-shaped workpiece as claimed in claim 1, wherein: the lower supporting unit comprises lower stand, lower single-axis robot, bracing piece, lower fishplate bar, lower servo motor and lower shaft coupling, stand top surface fixed mounting is on the top surface of base down, single-axis robot fixed mounting is on the right flank of lower stand down, servo motor fixed mounting is connected through the ball of lower shaft coupling and lower single-axis robot on the bottom surface of single-axis robot down and servo motor output shaft down, lower fishplate bar fixed mounting is on single-axis robot's slide down, bracing piece fixed mounting is in the mounting hole on the keysets down.
4. The automatic aluminum spraying device for the cylindrical sheet-shaped workpiece as claimed in claim 1, wherein: the rubber sleeve comprises sleeve and connecting plate, evenly inlay along the circumferencial direction in the sleeve has three connecting plate, the connecting plate adopts the steel sheet preparation to form and the connecting plate is "L" shape structural style.
5. The automatic aluminum spraying device for the cylindrical sheet-shaped workpiece as claimed in claim 1, wherein: an annular groove is arranged in the center hole of the bearing seat, and an elastic clamping ring for holes is arranged in the annular groove.
6. The automatic aluminum spraying device for the cylindrical sheet-shaped workpiece as claimed in claim 1, wherein: the axis of the main shaft, the central axis of the hollow front three-jaw chuck and the axis of the support rod in the lower support unit are overlapped.
7. The automatic aluminum spraying device for the cylindrical sheet-shaped workpiece as claimed in claim 1, wherein: the central axis of the gland coincides with the central axis of the hollow front three-jaw chuck.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921829558.5U CN210815905U (en) | 2019-10-28 | 2019-10-28 | Automatic aluminum spraying device for cylindrical flaky workpiece |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921829558.5U CN210815905U (en) | 2019-10-28 | 2019-10-28 | Automatic aluminum spraying device for cylindrical flaky workpiece |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210815905U true CN210815905U (en) | 2020-06-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921829558.5U Active CN210815905U (en) | 2019-10-28 | 2019-10-28 | Automatic aluminum spraying device for cylindrical flaky workpiece |
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| Country | Link |
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| CN (1) | CN210815905U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110624724A (en) * | 2019-10-28 | 2019-12-31 | 长江师范学院 | Automatic aluminum spraying device for cylindrical flaky workpiece and operation method thereof |
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2019
- 2019-10-28 CN CN201921829558.5U patent/CN210815905U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110624724A (en) * | 2019-10-28 | 2019-12-31 | 长江师范学院 | Automatic aluminum spraying device for cylindrical flaky workpiece and operation method thereof |
| CN110624724B (en) * | 2019-10-28 | 2023-11-03 | 长江师范学院 | Automatic aluminum spraying device for cylindrical sheet-shaped workpiece and operation method thereof |
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