CN210805916U - Pole piece lithium replenishment device - Google Patents
Pole piece lithium replenishment device Download PDFInfo
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- CN210805916U CN210805916U CN201922021428.5U CN201922021428U CN210805916U CN 210805916 U CN210805916 U CN 210805916U CN 201922021428 U CN201922021428 U CN 201922021428U CN 210805916 U CN210805916 U CN 210805916U
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Abstract
Description
技术领域technical field
本实用新型涉及电池生产领域,尤其涉及一种极片补锂装置。The utility model relates to the field of battery production, in particular to a pole piece lithium supplementing device.
背景技术Background technique
锂离子电池由于能量密度高、使用寿命长、绿色无污染等优势被广泛应用于消费类电子产品和电动汽车领域。然而锂离子电池在首次充放电过程中会形成固体电解质膜(SEI膜),而固体电解质膜会消耗部分锂,造成锂的损失,且此不可逆的首次容量的损失直接导致锂离子电池容量的损失。Lithium-ion batteries are widely used in consumer electronics and electric vehicles due to their high energy density, long service life, and green and pollution-free advantages. However, a solid electrolyte membrane (SEI film) will be formed in the lithium-ion battery during the first charge and discharge process, and the solid electrolyte membrane will consume part of the lithium, resulting in the loss of lithium, and this irreversible loss of the first capacity directly leads to the loss of the lithium-ion battery capacity. .
实用新型内容Utility model content
鉴于背景技术中存在的问题,本实用新型的目的在于提供一种极片补锂装置,其能实现极片的补锂,简化补锂工艺,节省锂带。In view of the problems existing in the background art, the purpose of the present invention is to provide a pole piece lithium supplementing device, which can realize the lithium supplementation of the pole piece, simplify the lithium supplementation process, and save the lithium belt.
为了实现上述目的,本实用新型提供了一种极片补锂装置,其包括第一锂带放卷机构、极片放卷机构、辊压机构、第一牵引机构、极片收卷机构和第一涂覆机构。所述第一锂带放卷机构用于设置锂带,所述极片放卷机构用于设置极片。所述辊压机构包括第一压延辊、第一覆合辊和第二覆合辊。所述第一牵引机构用于牵引所述锂带进入所述第一压延辊和所述第一覆合辊之间,所述极片收卷机构用于收卷所述极片并牵引所述极片从所述第一覆合辊和所述第二覆合辊之间穿过。沿所述锂带的走带方向,所述第一涂覆机构位于所述辊压机构的上游,且所述第一涂覆机构用于在所述锂带的表面涂覆涂层。In order to achieve the above purpose, the utility model provides a pole piece lithium replenishing device, which includes a first lithium belt unwinding mechanism, a pole piece unwinding mechanism, a rolling mechanism, a first traction mechanism, a pole piece winding mechanism and a first a coating mechanism. The first lithium tape unwinding mechanism is used for setting the lithium tape, and the pole piece unwinding mechanism is used for setting the pole pieces. The rolling mechanism includes a first calendering roll, a first covering roll and a second covering roll. The first pulling mechanism is used for pulling the lithium strip into between the first calendering roll and the first cladding roll, and the pole piece winding mechanism is used for winding up the pole piece and pulling the Pole pieces pass between the first lamination roll and the second lamination roll. Along the running direction of the lithium belt, the first coating mechanism is located upstream of the rolling mechanism, and the first coating mechanism is used for coating the surface of the lithium belt with a coating.
所述第一牵引机构包括牵引辊和牵引带,所述牵引带连接于所述牵引辊。沿所述锂带的走带方向,所述牵引辊位于所述第一压延辊的下游。The first pulling mechanism includes a pulling roller and a pulling belt, and the pulling belt is connected to the pulling roller. In the running direction of the lithium belt, the pulling roll is located downstream of the first calendering roll.
所述极片补锂装置还包括润滑机构和清理机构,所述润滑机构和所述清理机构沿所述第一覆合辊的转动方向布置。所述润滑机构用于向所述第一覆合辊的辊面涂覆润滑剂,所述清理机构用于清理所述第一覆合辊的辊面。The pole piece lithium replenishing device further includes a lubricating mechanism and a cleaning mechanism, and the lubricating mechanism and the cleaning mechanism are arranged along the rotation direction of the first cladding roller. The lubricating mechanism is used for applying lubricant to the roll surface of the first covering roll, and the cleaning mechanism is used for cleaning the roll surface of the first covering roll.
所述润滑机构包括两个涂布头,所述两个涂布头沿所述第一覆合辊的轴向间隔布置。The lubricating mechanism includes two coating heads, and the two coating heads are spaced apart along the axial direction of the first coating roll.
所述润滑机构还包括导向构件,所述两个涂布头沿平行于所述第一覆合辊的轴向的方向可滑动地设置于所述导向构件。The lubricating mechanism further includes a guide member to which the two coating heads are slidably disposed in a direction parallel to the axial direction of the first coating roll.
所述第一压延辊的辊径小于所述第一覆合辊的辊径。The roll diameter of the first calendering roll is smaller than the roll diameter of the first cladding roll.
所述第一压延辊的辊径与所述第一覆合辊的辊径的比值为0.5-0.99。The ratio of the roll diameter of the first calendering roll to the roll diameter of the first laminating roll is 0.5-0.99.
所述辊压机构还包括第一支撑辊,所述第一支撑辊与所述第一压延辊相对设置且位于所述第一压延辊的远离所述第一覆合辊的一侧。所述第一支撑辊的辊径大于所述第一压延辊的辊径。The rolling mechanism further includes a first support roll, which is arranged opposite to the first calendering roll and is located on a side of the first calendering roll away from the first laminating roll. The roll diameter of the first backup roll is larger than the roll diameter of the first calender roll.
所述第一涂覆机构为两组且分别在所述锂带的两个表面涂覆涂层。所述两组第一涂覆机构均收容有脱模剂,且所述两组第一涂覆机构中的脱模剂的表面粗糙度不同。There are two groups of the first coating mechanisms, which respectively coat the two surfaces of the lithium belt. The two sets of first coating mechanisms both accommodate a release agent, and the surface roughness of the release agents in the two sets of first coating mechanisms is different.
所述极片补锂装置还包括第二锂带放卷机构、第二牵引机构和第二涂覆机构。所述第二锂带放卷机构用于设置锂带。所述辊压机构还包括第二压延辊,所述第二压延辊与所述第二覆合辊相对设置。所述第二牵引机构用于牵引所述第二锂带放卷机构提供的锂带进入所述第二压延辊和所述第二覆合辊之间。沿所述第二锂带放卷机构提供的锂带的走带方向,所述第二涂覆机构位于所述辊压机构的上游,且所述第二涂覆机构用于在所述第二锂带放卷机构提供的锂带的表面涂覆涂层。The pole piece lithium replenishing device further includes a second lithium tape unwinding mechanism, a second pulling mechanism and a second coating mechanism. The second lithium tape unwinding mechanism is used for setting the lithium tape. The rolling mechanism further includes a second calendering roll, and the second calendering roll is arranged opposite to the second cladding roll. The second pulling mechanism is used for pulling the lithium belt provided by the second lithium belt unwinding mechanism into between the second calendering roll and the second cladding roll. Along the running direction of the lithium tape provided by the second lithium tape unwinding mechanism, the second coating mechanism is located upstream of the rolling mechanism, and the second coating mechanism is used for The surface of the lithium tape provided by the lithium tape unwinding mechanism is coated with a coating.
本实用新型的有益效果如下:本申请能够实现极片的补锂,并将锂带的压延工艺和覆合工艺集成到一起,从而简化补锂工艺,降低占用的空间,降低生产成本。通过在锂带的表面涂覆涂层,保证锂带能够顺利的转移到极片的表面。牵引机构可以在初始时牵引锂带走带,以使涂覆机构能够在锂带的表面涂覆涂层,防止锂带黏附在压延辊和覆合辊上。同时牵引机构可以将涂布有涂层的锂带牵引至第一压延辊和第一覆合辊之间,避免用锂带全程牵引,减少锂带的浪费。The beneficial effects of the utility model are as follows: the present application can realize the lithium supplementation of the pole piece, and integrate the rolling process and the cladding process of the lithium strip, thereby simplifying the lithium supplementing process, reducing the occupied space and reducing the production cost. By coating the surface of the lithium strip with a coating, it is ensured that the lithium strip can be smoothly transferred to the surface of the pole piece. The pulling mechanism can initially pull the lithium belt away, so that the coating mechanism can coat the surface of the lithium belt with a coating to prevent the lithium belt from adhering to the calendering roll and the cladding roll. At the same time, the traction mechanism can pull the coated lithium belt between the first calendering roll and the first cladding roll, avoiding the whole process of pulling the lithium belt and reducing the waste of the lithium belt.
附图说明Description of drawings
图1为极片补锂装置的一实施例的示意图。FIG. 1 is a schematic diagram of an embodiment of a pole piece lithium replenishing device.
图2为图1的极片补锂装置的另一示意图。FIG. 2 is another schematic diagram of the pole piece lithium replenishing device of FIG. 1 .
图3为极片补锂装置在补锂过程中的一示意图。FIG. 3 is a schematic diagram of a lithium-replenishing device for a pole piece during a lithium-replenishing process.
图4为极片补锂装置的润滑机构和清理机构的示意图。FIG. 4 is a schematic diagram of the lubricating mechanism and the cleaning mechanism of the pole piece lithium supplementing device.
图5为极片补锂装置的润滑机构的示意图。FIG. 5 is a schematic diagram of the lubricating mechanism of the pole piece lithium supplementing device.
图6为极片补锂装置的清理机构的示意图。FIG. 6 is a schematic diagram of a cleaning mechanism of the pole piece lithium replenishing device.
图7为极片补锂装置的另一实施例的示意图。FIG. 7 is a schematic diagram of another embodiment of a pole piece lithium replenishing device.
图8为图7的极片补锂装置的另一示意图。FIG. 8 is another schematic diagram of the pole piece lithium replenishing device of FIG. 7 .
图9为极片补锂装置在补锂过程中的另一示意图。FIG. 9 is another schematic diagram of the pole piece lithium replenishing device during the lithium replenishing process.
其中,附图标记说明如下:Among them, the reference numerals are described as follows:
1 第一锂带放卷机构1 The first lithium belt unwinding mechanism
2 极片放卷机构2 pole piece unwinding mechanism
3 辊压机构3 Rolling mechanism
4 第一牵引机构4 The first traction mechanism
5 极片收卷机构5 pole piece winding mechanism
6 第一涂覆机构6 The first coating mechanism
7 润滑机构7 Lubrication mechanism
8 清理机构8 Cleanup Agency
9 第二锂带放卷机构9 The second lithium belt unwinding mechanism
10 第二牵引机构10 Second traction mechanism
11 第二涂覆机构11 Second coating mechanism
12 预压辊12 Pre-press rollers
31 第一压延辊31 The first calender roll
32 第一覆合辊32 First clad roll
33 第二覆合辊33 Second lap roll
34 第一支撑辊34 First backup roll
35 第二压延辊35 Second calender roll
36 第二支撑辊36 Second backup roll
41 牵引辊41 Traction Roller
42 牵引带42 leash
71 涂布头71 Coating head
72 导向构件72 Guide member
81 刮刀81 Scraper
82 清洁构件82 Cleaning components
83 吸尘构件83 Vacuum components
L 锂带L lithium belt
P 极片P pole piece
具体实施方式Detailed ways
为了使本申请的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本申请进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本申请,并不用于限定本申请。In order to make the purpose, technical solutions and advantages of the present application more clearly understood, the present application will be described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application, but not to limit the present application.
在本申请的描述中,除非另有明确的规定和限定,术语“第一”、“第二”仅用于描述的目的,而不能理解为指示或暗示相对重要性;术语“多个”是指两个以上(包括两个);除非另有规定或说明,术语“连接”应做广义理解,例如,“连接”可以是固定连接,也可以是可拆卸连接,或一体地连接,或电连接,或信号连接;“连接”可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In the description of this application, unless otherwise expressly specified and limited, the terms "first" and "second" are only used for the purpose of description, and cannot be understood as indicating or implying relative importance; the term "a plurality" is a Refers to two or more (including two); unless otherwise specified or stated, the term "connection" should be understood in a broad sense, for example, "connection" may be a fixed connection, a detachable connection, or an integral connection, or an electrical connection. Connection, or signal connection; "connection" may be a direct connection or an indirect connection through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific situations.
本说明书的描述中,需要理解的是,本申请实施例所描述的“上”、“下”等方位词是以附图所示的角度来进行描述的,不应理解为对本申请实施例的限定。下面通过具体的实施例并结合附图对本申请做进一步的详细描述。In the description of this specification, it should be understood that the directional words such as "upper" and "lower" described in the embodiments of the present application are described from the perspective shown in the accompanying drawings, and should not be construed as referring to the embodiments of the present application. limited. The present application will be further described in detail below through specific embodiments and in conjunction with the accompanying drawings.
本申请的极片补锂装置可用于在极片P上补充锂,以提高锂离子电池的容量和循环寿命。极片的补锂工艺主要包括压延工艺和覆合工艺。压延工艺是将锂带压薄以形成锂膜,而覆合工艺则是通过辊压将锂膜覆合到极片P的表面。The pole piece lithium replenishing device of the present application can be used to supplement lithium on the pole piece P, so as to improve the capacity and cycle life of the lithium ion battery. The lithium replenishment process of the pole piece mainly includes a rolling process and a cladding process. The calendering process is to thin the lithium tape to form a lithium film, and the cladding process is to clad the lithium film on the surface of the pole piece P by rolling.
极片P包括集流体和设置于集流体表面的活性物质层。集流体可为金属箔材,活性物质层可包括石墨或硅。The pole piece P includes a current collector and an active material layer provided on the surface of the current collector. The current collector may be a metal foil, and the active material layer may include graphite or silicon.
参照图1和图2,本申请的极片补锂装置包括第一锂带放卷机构1、极片放卷机构2、辊压机构3、第一牵引机构4、极片收卷机构5和第一涂覆机构6。Referring to FIGS. 1 and 2, the pole piece lithium supplementing device of the present application includes a first lithium strip unwinding mechanism 1, a pole
第一锂带放卷机构1用于设置锂带L。第一锂带放卷机构1包括锂带放卷辊,锂带L可通过卷绕的方式连接到锂带放卷辊。The first lithium tape unwinding mechanism 1 is used for setting the lithium tape L. The first lithium tape unwinding mechanism 1 includes a lithium tape unwinding roller, and the lithium tape L can be connected to the lithium tape unwinding roller by winding.
极片放卷机构2用于设置极片P。极片放卷机构2包括极片放卷辊,极片P可通过卷绕的方式连接到极片放卷辊。The pole
极片收卷机构5用于收卷极片P并牵引极片P。极片收卷机构5包括极片收卷辊,极片收卷辊为主动辊。当需要补锂时,可将极片P的自由端连接到极片收卷辊,极片收卷辊通过转动带动极片P走带。The pole
辊压机构3包括第一压延辊31、第一覆合辊32和第二覆合辊33。第一压延辊31、第一覆合辊32和第二覆合辊33均为平辊。第一压延辊31、第一覆合辊32和第二覆合辊33可沿水平方向依次布置;当然,根据需求,第一压延辊31、第一覆合辊32和第二覆合辊33也可沿竖直方向布置,或呈三角状布置。第一压延辊31与第一覆合辊32之间的辊隙可依需求调节,第一覆合辊32和第二覆合辊33之间的辊隙可依需求调节。The
第一压延辊31和第一覆合辊32可用于压延锂带L。当需要补锂时,可将锂带L牵引到第一压延辊31和第一覆合辊32之间,第一压延辊31和第一覆合辊32之间的辊压力将锂带L压薄。The
第一牵引机构4用于牵引锂带L进入第一压延辊31和第一覆合辊32之间。极片收卷机构5能够牵引极片P从第一覆合辊32和第二覆合辊33之间穿过。The first pulling
沿锂带L的走带方向,第一涂覆机构6位于辊压机构3的上游,且第一涂覆机构6用于在锂带L的表面涂覆涂层。通过设置涂层,可以改变锂带L的两个表面的粗糙度;当锂带L受到第一压延辊31和第一覆合辊32的辊压时,涂层可以降低锂带L与第一压延辊31之间的粘接力以及锂带L与第一覆合辊32之间的粘接力,从而使压薄后的锂带L能以较小的粘接力黏附在第一覆合辊32表面,便于锂带L与第一压延辊31的分离和锂带L与第一覆合辊32的分离。The
第一牵引机构4包括牵引辊41和牵引带42,牵引带42连接于牵引辊41。沿锂带L的走带方向,牵引辊41位于第一压延辊31的下游。牵引辊41为主动辊。当需要牵引锂带L走带时,可将牵引带42连接到锂带L,然后牵引辊41通过转动带动锂带L走带。The first pulling
下面简述本申请的极片补锂装置在一些实施例中的补锂过程。The lithium replenishing process of the pole piece lithium replenishing device of the present application in some embodiments is briefly described below.
当需要对极片P补锂时,将锂带L的卷料设置到第一锂带放卷机构1,然后带动牵引带42从第一压延辊31和第一覆合辊32之间穿过,并将牵引带42连接到锂带L的端部。When the pole piece P needs to be supplemented with lithium, set the coil material of the lithium tape L to the first lithium tape unwinding mechanism 1, and then drive the
将待补锂的极片P的卷料设置到极片放卷机构2,然后牵引极片P从第一覆合辊32和第二覆合辊33之间穿过,并将极片P的端部连接到极片收卷机构5。极片收卷机构5的极片收卷辊转动并带动极片P走带。Set the coil material of the pole piece P to be supplemented to the pole
牵引辊41转动,并通过牵引带42带动锂带L走带。当锂带L从第一涂覆机构6穿过时,第一涂覆机构6在锂带L的表面涂覆涂层。然后,涂覆有涂层的锂带L在第一牵引机构4牵引下进入第一压延辊31和第一覆合辊32之间。第一压延辊31和第一覆合辊32之间的辊隙小于锂带L的厚度,所以第一压延辊31和第一覆合辊32能够将锂带L压薄。在辊压力的作用下,锂带L的两个表面分别粘接于第一压延辊31和第一覆合辊32。The
随着第一压延辊31和第一覆合辊32的转动,锂带L与第一压延辊31分离并粘接于第一覆合辊32的辊面。同时,压薄后的锂带L与牵引带42分离。With the rotation of the
参照图3,随着第一覆合辊32的转动,粘接于第一覆合辊32的辊面的锂带L进入第一覆合辊32和第二覆合辊33之间;第一覆合辊32和第二覆合辊33辊压极片P和第一覆合辊32辊面上的锂带L,从而将锂带L覆合到极片P的表面,实现极片P的补锂。3, with the rotation of the
第一涂覆机构6为两组且分别在锂带L的两个表面涂覆涂层。两组第一涂覆机构6均收容有脱模剂,且两组第一涂覆机构6中的脱模剂的表面粗糙度不同。两组第一涂覆机构6将脱模剂涂覆于锂带L的两个表面,从而在锂带L的两个表面形成涂层。The
通过在两组第一涂覆机构6中设置不同的脱模剂,可以使锂带L与第一压延辊31之间的粘接力小于锂带L与第一覆合辊32之间的粘接力。因此,随着第一压延辊31和第一覆合辊32的转动,锂带L会脱离第一压延辊31并粘接于第一覆合辊32的辊面。By setting different release agents in the two sets of
在第一压延辊31和第一覆合辊32辊压锂带L时,锂带L实际上被压断为数段,只不过仍然粘接在第一覆合辊32的辊面上。当锂带L被压断时,会导致牵引带42与锂带L的连接失效,所以牵引带42会自动脱落,不会干涉锂带L和极片P的覆合过程。When the
在第一覆合辊32和第二覆合辊33的辊压下,压薄后锂带L会附着在极片P上。由于脱模剂能够减小锂带L与第一覆合辊32之间的粘接力,所以锂带L与极片P之间的粘接力会大于锂带L与第一覆合辊32之间的粘接力。当极片P从第一覆合辊32和第二覆合辊33之间穿出时,锂带L会在极片P的作用下从第一覆合辊32上剥离。Under the rolling pressure of the
本申请的极片补锂装置将锂带L的压延工艺和覆合工艺集成到一起,从而简化补锂工艺,降低占用的空间,降低生产成本。第一涂覆机构6能够在锂带L的表面涂覆涂层,以降低锂带L与第一压延辊31的分离难度和锂带L与第一覆合辊32的分离难度,保证锂带L能够顺利的转移到极片P的表面。The pole piece lithium replenishing device of the present application integrates the rolling process and the cladding process of the lithium strip L, thereby simplifying the lithium replenishing process, reducing the occupied space, and reducing the production cost. The
如果不设置第一牵引机构4,那么需要手动将锂带L牵引到第一压延辊31和第一覆合辊32之间,并由第一压延辊31和第一覆合辊32牵引锂带L走带。这样会导致第一涂覆机构6无法在锂带L的初始段涂覆涂层,造成锂带L的初始段黏附在第一覆合辊32或第一压延辊31的表面;此时,锂带L的初始段无法转移到极片P的表面,造成锂带L的浪费,同时降低第一覆合辊32和第一压延辊31的辊面的平整度,影响后面的锂带L的压延。If the first pulling
而在本申请中,第一牵引机构4可以在初始时牵引锂带L走带,以使第一涂覆机构6能够在锂带L的表面涂覆涂层,防止锂带L黏附在第一压延辊31和第一覆合辊32上,避免锂带L的浪费。In the present application, however, the
第一涂覆机构6可采用转移涂覆、挤压涂覆或丝网印刷涂覆中的一种涂覆方式。第一涂覆机构6的涂布头与锂带L之间的间距可调,进而可以控制锂带L上涂层的厚度。The
参照图1和图2,本申请的极片补锂装置还包括两个预压辊12。沿锂带L的走带方向,所述两个预压辊12位于第一涂覆机构6的上游。锂带L先从两个预压辊12之间穿过,然后再经过第一涂覆机构6。两个预压辊12可对锂带L进行预压延,以提高锂带L的厚度一致性,从而显著地改善在锂带L的表面涂覆脱模剂的效果,避免第一涂覆机构6的涂布头刮伤锂带L,解决涂覆过程中对锂带L厚度一致性要求高的问题。锂带L的厚度一致性与制造成本相关,降低对锂带L的厚度一致性的要求,可以降低锂带L来料的成本。Referring to FIG. 1 and FIG. 2 , the electrode lithium supplementing device of the present application further includes two
在预压辊12的辊压作用下,锂带L的压缩量为10%-20%。由于锂带L的压缩量较小,不易黏附在预压辊12上,所以两个预压辊12可设置在第一涂覆机构6的上游。Under the rolling action of the
在本申请中,第一压延辊31的辊径小于第一覆合辊32的辊径。通过大小辊径搭配,可以实现异径轧制。相比于同径轧制,异径轧制可以降低锂带L的轧制力,增大第一覆合辊32与锂带L的接触面积,改善锂带L与第一压延辊31的咬入效果和锂带L与第一覆合辊32的咬入效果,锂带L更容易粘接在第一覆合辊32的辊面。另外,随着第一覆合辊32的辊径的增加,可以在压延锂带L时增大锂带L与第一覆合辊32之间的接触弧长,锂带L在高速下不易打滑。In the present application, the roll diameter of the
另外,随着第一覆合辊32的辊径的增加,在覆合过程中,可以加大锂带L与极片P之间的接触面积和接触弧长,从而提高锂带L与极片P之间的黏附效果。In addition, with the increase of the roll diameter of the
第一压延辊31的辊径与第一覆合辊32的辊径的比值为0.5-0.99。第一压延辊31的辊径为100mm-200mm,第一覆合辊32的辊径为200mm-400mm,第二覆合辊33的辊径为200mm-400mm。The ratio of the roll diameter of the
在锂带L的压延过程中,第一压延辊31的线速度小于第一覆合辊32的线速度。这样可以实现异速轧制,降低锂带L的轧制力。During the rolling process of the lithium strip L, the linear speed of the first rolling
由于第一压延辊31的辊径较小,在压延的过程中,第一压延辊31容易变形,降低压延的厚度一致性。优选地,本申请的辊压机构3还包括第一支撑辊34,第一支撑辊34与第一压延辊31相对设置且位于第一压延辊31的远离第一覆合辊32的一侧。第一支撑辊34的辊径大于第一压延辊31的辊径。Since the roll diameter of the
第一支撑辊34和第一压延辊31彼此接触且相对转动,这样可以减小第一压延辊31在长期使用过程中的变形,提高锂带L压延的厚度一致性,延长设备的使用寿命。The
将锂带L覆合到极片P之后,第一覆合辊32的辊面会残留锂屑和脱模剂,如果不及时去除,将会影响锂带L的压延和覆合。After the lithium strip L is laminated to the pole piece P, lithium scraps and mold release agent will remain on the roll surface of the
因此,本申请的极片补锂装置还包括清理机构8,清理机构8用于清理第一覆合辊32的辊面。具体地,清理机构8包括刮刀81、清洁构件82和吸尘构件83。刮刀81的刀刃与第一覆合辊32的辊面相贴合。随着第一覆合辊32的转动,刮刀81将第一覆合辊32的辊面上残留的锂屑和脱模剂刮除。参照图6,吸尘构件83可位于刮刀81的侧方,通过负压作用吸除刮下的锂屑和脱模剂。沿第一覆合辊32的转动方向,清洁构件82位于刮刀81的下游,清洁构件82与第一覆合辊32的辊面接触,以进一步清洁第一覆合辊32的辊面。清洁构件82可为毛刷。Therefore, the pole piece lithium replenishing device of the present application further includes a
为了便于清理机构8清理第一覆合辊32的辊面,本申请的极片补锂装置还包括润滑机构7,润滑机构7用于向第一覆合辊32的辊面涂覆润滑剂。润滑机构7和清理机构8沿第一覆合辊32的转动方向布置。润滑剂可以降低刮刀81刮除锂屑和脱模剂的难度,避免刮伤第一覆合辊32的辊面;同时,在高速生产下,润滑剂还能避免刮刀81与第一覆合辊32表面的残留锂干摩擦而导致的冒烟、起火等安全隐患。In order to facilitate the
在锂带L的压延过程中,锂带L会沿其宽度方向延展。而锂带L的延展区域缺少脱模剂,导致锂带L沿宽度方向的边缘不易转移到极片P的表面,而会直接黏附在第一覆合辊32的表面。残留的区域与第一覆合辊32的粘接强度较高,使用刮刀81直接刮除容易损伤第一覆合辊32。During the rolling process of the lithium strip L, the lithium strip L is extended in the width direction thereof. However, the extension area of the lithium tape L lacks a release agent, so that the edge of the lithium tape L along the width direction is not easily transferred to the surface of the pole piece P, but directly adheres to the surface of the
因此,参照图5,本申请的润滑机构7包括两个涂布头71,两个涂布头71沿第一覆合辊32的轴向间隔布置。两个涂布头71用于在第一覆合辊32的表面涂覆润滑剂,且各涂布头71的涂覆区域与锂带L的边缘区域对应。此时,润滑剂可以降低刮刀81刮除锂屑和脱模剂的难度,避免刮伤第一覆合辊32的辊面。各涂布头7涂布的宽度可调,调节范围可为1mm-10mm。Therefore, referring to FIG. 5 , the
润滑机构7还包括导向构件72,两个涂布头71沿平行于第一覆合辊32的轴向的方向可滑动地设置于导向构件72。当锂带L的宽度规格改变时,只需沿着导向构件72调整两个涂布头71的间距即可。也就是说,本申请的润滑机构7满足不同规格的锂带L的要求,具有较好的通用性。The
本申请的极片补锂装置还设置有用于清理第一压延辊31的清理机构8。由于锂带L两个表面的脱模剂不同,第一压延辊31几乎不会残留锂屑;即使锂屑残留,锂屑与第一压延辊31之间的粘接力也较小。因此,清理机构8的刮刀81和清洁构件82可以较好的清理第一压延辊31,无需设置用于润滑第一压延辊31的润滑机构7。The pole piece lithium replenishing device of the present application is further provided with a
参照图7至图9,极片补锂装置还包括第二锂带放卷机构9、第二牵引机构10和第二涂覆机构11。7 to 9 , the pole piece lithium replenishing device further includes a second lithium
第二锂带放卷机构9用于设置锂带L。第二锂带放卷机构9包括锂带放卷辊,锂带L可通过卷绕的方式连接到锂带放卷辊。The second lithium
辊压机构3还包括第二压延辊35,第二压延辊35与第二覆合辊33相对设置。第二牵引机构10用于牵引第二锂带放卷机构9提供的锂带L进入第二压延辊35和第二覆合辊33之间。沿第二锂带放卷机构9提供的锂带L的走带方向,第二涂覆机构11位于辊压机构3的上游,且第二涂覆机构11用于在第二锂带放卷机构9提供的锂带L的表面涂覆涂层。The
第二牵引机构10可与第一牵引机构4相同。具体地,第二牵引机构10包括牵引辊41和牵引带42,牵引带42连接于牵引辊41。The
第二压延辊35与第二覆合辊33可用于压延锂带L。当需要补锂时,可将锂带L牵引到第二压延辊35与第二覆合辊33之间,第二压延辊35与第二覆合辊33之间的辊压力将锂带L压薄。The
第二涂覆机构11为两组且分别在锂带L的两个表面涂覆涂层。两组第二涂覆机构11均收容有脱模剂,且两组第二涂覆机构11中的脱模剂的表面粗糙度不同。两组第二涂覆机构11将脱模剂涂覆于锂带L的两个表面,从而在锂带L的两个表面形成涂层。The
通过在两组第二涂覆机构11中设置不同的脱模剂,可以使锂带L与第二压延辊35之间的粘接力小于锂带L与第二覆合辊33之间的粘接力。因此,随着第二压延辊35和第二覆合辊33的转动,锂带L会脱离第二压延辊35并粘接于第二覆合辊33的辊面。By setting different release agents in the two sets of
黏附于第一覆合辊32的锂带L和黏附于第二覆合辊33的锂带L分别覆合到极片P的两个表面,从而在极片P的两个表面补锂。The lithium tape L adhered to the
第二牵引机构10可以在初始时牵引锂带L走带,以使第二涂覆机构11能够在锂带L的表面涂覆涂层,防止锂带L黏附在第二压延辊35和第二覆合辊33上,避免锂带L的浪费.The second pulling
第二涂覆机构11和第一涂覆机构6可为相同的机构。The
本申请的极片补锂装置还可在第二涂覆机构11的上游设置两个预压辊12,以辊压第二锂带放卷机构9提供的锂带L,提高锂带L的厚度一致性。In the pole piece lithium replenishing device of the present application, two
第二压延辊35的辊径小于第二覆合辊33的辊径,进而实现异径轧制,降低锂带L的轧制力。在锂带L的压延过程中,第二压延辊35的线速度小于第二覆合辊33的线速度,以实现异速轧制,降低锂带L的轧制力。The roll diameter of the
本申请的辊压机构3还包括第二支撑辊36,第二支撑辊36与第二压延辊35相对设置且位于第二压延辊35的远离第二覆合辊33的一侧。第二支撑辊36的辊径大于第二压延辊35的辊径。第二支撑辊36可以减小第二压延辊35在长期使用过程中的变形,提高锂带L压延的厚度一致性,延长设备的使用寿命。The
本申请的极片补锂装置还可设置用于润滑第二覆合辊33的润滑机构7和用于清理第二覆合辊33的清理机构8。其中,用于润滑第二覆合辊33的润滑机构7与用于润滑第一覆合辊32的润滑机构7相同,用于清理第二覆合辊33的清理机构8与用于清理第一覆合辊32的清理机构8相同。The pole piece lithium supplementing device of the present application can also be provided with a
本申请还提供了一种极片补锂方法。所述极片补锂方法包括:The present application also provides a method for replenishing lithium with a pole piece. The method for replenishing lithium with the pole piece includes:
将锂带L设置到第一锂带放卷机构1,将极片P设置到极片放卷机构2;Set the lithium strip L to the first lithium strip unwinding mechanism 1, and set the pole piece P to the pole
将锂带L的端部连接到第一牵引机构4,第一牵引机构4牵引锂带L走带并经过第一涂覆机构6,第一涂覆机构6在锂带L的表面涂覆涂层;The end of the lithium belt L is connected to the first pulling
涂覆有涂层的锂带L在第一牵引机构4牵引下进入第一压延辊31和第一覆合辊32之间,第一压延辊31和第一覆合辊32转动并将锂带L压薄,且锂带L粘接在第一覆合辊32的辊面并与第一牵引机构4分离;The coated lithium belt L is drawn between the
牵引极片P从第一覆合辊32和第二覆合辊33之间穿过并连接到极片收卷机构5;The pulling pole piece P passes through between the
第一覆合辊32和第二覆合辊33辊压极片P和第一覆合辊32辊面上的锂带L,从而将锂带L覆合到极片P的表面。The
本申请的极片补锂方法将锂带L的压延工艺和覆合工艺集成到一起,从而简化补锂工艺,降低占用的空间,降低生产成本。第一涂覆机构6能够在锂带L的表面涂覆涂层,以降低锂带L与第一压延辊31的分离难度和锂带L与第一覆合辊32的分离难度,保证锂带L能够顺利的转移到极片P的表面。The method for replenishing lithium of a pole piece of the present application integrates the rolling process and the lamination process of the lithium strip L, thereby simplifying the lithium replenishing process, reducing the occupied space and reducing the production cost. The
第一牵引机构4可以在初始时牵引锂带L走带,以使第一涂覆机构6能够在锂带L的表面涂覆涂层,防止锂带L黏附在第一压延辊31和第一覆合辊32上,避免锂带L的浪费。The first pulling
在所述极片补锂方法中,第一压延辊31的线速度小于第一覆合辊32的线速度,以实现异速轧制,降低锂带L的轧制力,减少能耗,减小设备载荷,增加设备使用寿命。In the method for replenishing lithium in the pole piece, the linear velocity of the
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112310336A (en) * | 2019-11-21 | 2021-02-02 | 宁德时代新能源科技股份有限公司 | Pole piece lithium replenishing device and pole piece lithium replenishing method |
| CN113964295A (en) * | 2021-10-19 | 2022-01-21 | 远景动力技术(江苏)有限公司 | Lithium supplementing device and method for lithium ion battery negative pole piece |
| CN114628639A (en) * | 2020-12-10 | 2022-06-14 | 广东坤川实业有限公司 | Lithium is mended to lithium battery pole piece and is rolled tectorial membrane all-in-one |
| CN114628638A (en) * | 2020-12-10 | 2022-06-14 | 广东坤川实业有限公司 | Lithium-supplementing, rolling and film-covering device for lithium battery pole piece |
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| CN112310336A (en) * | 2019-11-21 | 2021-02-02 | 宁德时代新能源科技股份有限公司 | Pole piece lithium replenishing device and pole piece lithium replenishing method |
| WO2021098539A1 (en) * | 2019-11-21 | 2021-05-27 | 宁德时代新能源科技股份有限公司 | Lithium-supplementing device for electrode sheet, and lithium supplementing method for electrode sheet |
| US12381199B2 (en) | 2019-11-21 | 2025-08-05 | Contemporary Amperex Technology (Hong Kong) Limited | Device for supplementing electrode plate with lithium and method for supplementing electrode plate with lithium |
| CN114628639A (en) * | 2020-12-10 | 2022-06-14 | 广东坤川实业有限公司 | Lithium is mended to lithium battery pole piece and is rolled tectorial membrane all-in-one |
| CN114628638A (en) * | 2020-12-10 | 2022-06-14 | 广东坤川实业有限公司 | Lithium-supplementing, rolling and film-covering device for lithium battery pole piece |
| CN113964295A (en) * | 2021-10-19 | 2022-01-21 | 远景动力技术(江苏)有限公司 | Lithium supplementing device and method for lithium ion battery negative pole piece |
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