CN210802824U - A liquid leakage alarm device for a plate heat exchanger - Google Patents

A liquid leakage alarm device for a plate heat exchanger Download PDF

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CN210802824U
CN210802824U CN201921925244.5U CN201921925244U CN210802824U CN 210802824 U CN210802824 U CN 210802824U CN 201921925244 U CN201921925244 U CN 201921925244U CN 210802824 U CN210802824 U CN 210802824U
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heat exchanger
plate heat
shell
liquid
collecting tank
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许锡海
王国华
谷霄飞
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WUXI SPECIAL POWER CAPACITOR FACTORY
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WUXI SPECIAL POWER CAPACITOR FACTORY
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Abstract

本实用新型公开了一种板式换热器漏液报警装置,属于板式换热器领域,包括外壳和板式换热器,所述的外壳内安装板式换热器,外壳内设有集液槽,集液槽设置在板式换热器的正下方,集液槽内部设有压力传感器,外壳外壁设有蜂鸣器和报警灯,外壳内壁设有摄像头,外壳上设有无线传输装置,外壳内可拆卸设有集液箱,集液箱上设有通液管,通液管入口端设有集液斗,集液槽上设有漏水孔。本实用新型通过蜂鸣器响起,蜂鸣器发出闪烁红光,方便及时提醒工人板式换热器发生故障,同时将其情况传输到远程控制中心,方便及时进行维修和更换,保证装置工作的安全性,方便使用。避免漏液排出到外部污染,保证环境的安全性。

Figure 201921925244

The utility model discloses a liquid leakage alarm device for a plate heat exchanger, which belongs to the field of plate heat exchangers and comprises a shell and a plate heat exchanger. The liquid collecting tank is arranged directly below the plate heat exchanger. There is a pressure sensor inside the liquid collecting tank, a buzzer and an alarm light on the outer wall of the shell, a camera on the inner wall of the shell, and a wireless transmission device on the shell. The dismantling is provided with a liquid collecting tank, the liquid collecting tank is provided with a liquid passing pipe, the inlet end of the liquid passing pipe is provided with a liquid collecting hopper, and the liquid collecting tank is provided with a water leakage hole. In the utility model, the buzzer sounds, and the buzzer emits a flashing red light, which is convenient and timely to remind workers of the failure of the plate heat exchanger, and at the same time, the situation is transmitted to the remote control center, which is convenient for timely maintenance and replacement, and ensures the safety of the device. sex, easy to use. Avoid leakage of liquid discharged to external pollution, to ensure the safety of the environment.

Figure 201921925244

Description

一种板式换热器漏液报警装置A liquid leakage alarm device for a plate heat exchanger

技术领域technical field

本实用新型涉及一种板式换热器,具体是一种板式换热器漏液报警装置。The utility model relates to a plate heat exchanger, in particular to a liquid leakage alarm device for the plate heat exchanger.

背景技术Background technique

板式换热器是由一系列具有一定波纹形状的金属片叠装而成的一种高效换热器。各种板片之间形成薄矩形通道,通过板片进行热量交换。板式换热器是液—液、液—汽进行热交换的理想设备。它具有换热效率高、热损失小、结构紧凑轻巧、占地面积小、应用广泛、使用寿命长、高效节能、安装拆卸方便等特点。板式换热器板片为独立元件,可按要求随意增减流程,形式多样;可适用于各种不同的、工艺的要求,板式换热器靠夹紧螺栓将夹固板板片夹紧,因此拆装方便,随时可以打开清洗,同时由于板面光洁,湍流程度高,不易结垢。在相同压力损失情况下,其传热系数比管式换热器高3-5倍,占地面积为管式换热器的三分之一,热回收率可高达90%以上。板式换热器密封槽设置泄液液道,各种介质不会串通,即使出现泄露,介质总是向外排出。The plate heat exchanger is a high-efficiency heat exchanger composed of a series of metal sheets with a certain corrugated shape. Thin rectangular channels are formed between various plates, and heat is exchanged through the plates. Plate heat exchanger is an ideal equipment for liquid-liquid and liquid-vapor heat exchange. It has the characteristics of high heat exchange efficiency, small heat loss, compact and lightweight structure, small footprint, wide application, long service life, high efficiency and energy saving, and convenient installation and disassembly. The plate heat exchanger plate is an independent component, and the process can be increased or decreased at will according to the requirements, and the forms are various; it can be applied to various different process requirements. The plate heat exchanger is clamped by clamping bolts. Therefore, it is easy to disassemble and assemble, and can be opened and cleaned at any time. At the same time, due to the smooth surface of the board and the high degree of turbulence, it is not easy to scale. Under the same pressure loss, the heat transfer coefficient is 3-5 times higher than that of the tubular heat exchanger, the floor area is one third of that of the tubular heat exchanger, and the heat recovery rate can be as high as 90% or more. The sealing groove of the plate heat exchanger is provided with a liquid leakage channel, and various media will not collude. Even if there is leakage, the media will always be discharged outwards.

现有板式换热器工作时,会发生渗漏和泄漏。外漏出现的主要部位为板片与板片之间的密封处、板片二道密封泄漏槽部位以及端部板片与压紧板内侧。发生漏液时若不及时维修,会影响板式换热器的工作。Leaks and leaks occur when existing plate heat exchangers work. The main parts of external leakage are the seal between the plate and the plate, the second sealing leakage groove of the plate, and the inner side of the end plate and the compression plate. If the leakage occurs, if it is not repaired in time, it will affect the work of the plate heat exchanger.

实用新型内容Utility model content

对于现有的问题,本实用新型的目的在于提供一种板式换热器漏液报警装置,以解决上述背景技术中提出的问题。For the existing problems, the purpose of the present invention is to provide a liquid leakage alarm device for a plate heat exchanger, so as to solve the problems raised in the above background technology.

为实现上述目的,本实用新型提供如下技术方案:To achieve the above object, the utility model provides the following technical solutions:

一种板式换热器漏液报警装置,包括外壳和板式换热器,其特征在于:所述的外壳内安装板式换热器,外壳内设有集液槽,集液槽设置在板式换热器的正下方,集液槽内部设有压力传感器,外壳外壁设有蜂鸣器和报警灯,外壳内壁设有摄像头,外壳上设有无线传输装置,外壳内可拆卸设有集液箱,集液箱上设有通液管,通液管入口端设有集液斗,集液槽上设有漏水孔。A liquid leakage alarm device for a plate heat exchanger, comprising a shell and a plate heat exchanger, characterized in that: a plate heat exchanger is installed in the shell, a liquid collecting tank is arranged in the shell, and the liquid collecting tank is arranged in the plate heat exchange Just below the device, there is a pressure sensor inside the liquid collecting tank, a buzzer and an alarm light on the outer wall of the shell, a camera on the inner wall of the shell, a wireless transmission device on the shell, a detachable liquid collecting tank in the shell, and a collecting tank. The liquid tank is provided with a liquid passage pipe, the inlet end of the liquid passage pipe is provided with a liquid collecting hopper, and the liquid collecting tank is provided with a water leakage hole.

进一步的,所述集液斗设置在集液槽的漏水孔正下方。Further, the liquid collecting hopper is arranged directly below the leakage hole of the liquid collecting tank.

进一步的,所述外壳内设有控制芯片,压力传感器、摄像头通过导线和控制芯片输入端连接,蜂鸣器、报警灯、无线传输装置通过导线和控制芯片输出端连接。Further, the casing is provided with a control chip, the pressure sensor and the camera are connected to the input end of the control chip through wires, and the buzzer, alarm light, and wireless transmission device are connected to the output end of the control chip through wires.

进一步的,所述外壳内安装蓄电池。Further, a battery is installed in the casing.

进一步的,所述集液槽两端插入式设有堵头。Further, plugs are inserted at both ends of the liquid collecting tank.

与现有技术相比,本实用新型的有益效果是:本实用新型当板式换热器板片与板片之间的密封处、板片二道密封泄漏槽部位以及端部板片与压紧板内侧等位置发生渗漏和泄漏时,漏液滴落到集液槽上,方便及时收集起来,避免其污染到装置,保证装置使用的安全性,方便使用。当板式换热器发生渗漏或泄漏时,漏液滴到压力传感器上,方便其随时测量,利于报警,方便工人的及时的维修和更换,避免发生大的故障,保证装置工作的安全性。当压力传感器检测到板式换热器发生渗漏或泄漏时,蜂鸣器响起,蜂鸣器发出闪烁红光,方便提醒工人板式换热器发生故障,方便及时进行维修和更换,保证装置工作的安全性,方便使用。摄像头方便随时检测板式换热器发生漏液的情况,方便及时提醒。通过无线传输装置可以随时将板式换热器发生漏液的情况传输到远程控制中心,方便及时调配工人进行维修和更换,方便使用。通过漏水孔和集液斗将集液槽上的漏液收集起来,通过通液管传输到集液箱,方便及时更换,避免其影响压力传感器的工作,方便使用。同时避免漏液排出到外部污染环境。Compared with the prior art, the beneficial effects of the present utility model are: the utility model is used as the seal between the plates of the plate heat exchanger, the two sealing leakage grooves of the plates, and the end plate and the pressing plate. When leakage or leakage occurs at the inner side of the plate and other positions, the leakage drops onto the liquid collecting tank, which is convenient for timely collection, avoids its contamination to the device, ensures the safety of the device and is convenient to use. When the plate heat exchanger leaks or leaks, the leakage drops to the pressure sensor, which is convenient for its measurement at any time, which is helpful for alarming, and it is convenient for workers to repair and replace in time, avoid major failures, and ensure the safety of the device. When the pressure sensor detects the leakage or leakage of the plate heat exchanger, the buzzer will sound, and the buzzer will flash red light, which is convenient for reminding workers that the plate heat exchanger is faulty, and it is convenient for timely maintenance and replacement to ensure the working efficiency of the device. Safe and easy to use. The camera is convenient to detect the leakage of the plate heat exchanger at any time, and it is convenient to remind in time. Through the wireless transmission device, the leakage of the plate heat exchanger can be transmitted to the remote control center at any time, which is convenient for dispatching workers in time for maintenance and replacement, and is convenient for use. The leaking liquid on the liquid collecting tank is collected through the leakage hole and the liquid collecting hopper, and transmitted to the liquid collecting tank through the liquid pipe, which is convenient for timely replacement, avoids it affecting the work of the pressure sensor, and is convenient to use. At the same time, it avoids the leakage of liquid to be discharged to the external pollution environment.

附图说明Description of drawings

图1为本实用新型的结构示意图。Figure 1 is a schematic structural diagram of the utility model.

图2为本实用新型中集液槽的结构示意图。Figure 2 is a schematic structural diagram of a liquid collecting tank in the utility model.

图3为本实用新型中堵头的结构示意图。Fig. 3 is the structural schematic diagram of the plug in the utility model.

图中:1、外壳,2、板式换热器,3、集液槽,4、堵头,5、压力传感器,6、摄像头,7、蜂鸣器,8、报警灯,9、蓄电池,10、集液箱,11、通液管,12、集液斗,13、控制芯片,14、漏水孔,15、无线传输装置。In the picture: 1. Shell, 2. Plate heat exchanger, 3. Sump, 4. Plug, 5. Pressure sensor, 6. Camera, 7. Buzzer, 8. Alarm light, 9. Battery, 10 , liquid collecting tank, 11, liquid pipe, 12, liquid collecting hopper, 13, control chip, 14, leaking hole, 15, wireless transmission device.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“设有”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "provided with", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection It can also be a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or the internal communication between the two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.

实施例一:请参阅图1-3,一种板式换热器漏液报警装置,包括外壳1和板式换热器2,所述的外壳1内安装板式换热器2,外壳1内设有集液槽3,集液槽3设置在板式换热器2的正下方,当板式换热器2板片与板片之间的密封处、板片二道密封泄漏槽部位以及端部板片与压紧板内侧等位置发生渗漏和泄漏时,漏液滴落到集液槽3上,方便及时收集起来,避免其污染到装置,保证装置使用的安全性,方便使用。Embodiment 1: Please refer to Figures 1-3, a liquid leakage alarm device for a plate heat exchanger, including a shell 1 and a plate heat exchanger 2, the shell 1 is equipped with a plate heat exchanger 2, and the shell 1 is provided with a plate heat exchanger 2. Liquid collection tank 3, liquid collection tank 3 is set directly below the plate heat exchanger 2, when the plate heat exchanger 2 is sealed between the plates and the plate, the second sealing leakage groove of the plate and the end plate When leakage and leakage occur at positions such as the inner side of the pressing plate, the leakage drops onto the liquid collecting tank 3, which is convenient for timely collection, avoids its pollution to the device, ensures the safety of the device and is convenient to use.

集液槽3内部设有压力传感器5,当板式换热器2发生渗漏或泄漏时,漏液滴到压力传感器5上,方便其随时测量,利于报警,方便工人的及时的维修和更换,避免发生大的故障,保证装置工作的安全性。There is a pressure sensor 5 inside the liquid collecting tank 3. When the plate heat exchanger 2 leaks or leaks, the leakage drops to the pressure sensor 5, which is convenient for its measurement at any time, which is conducive to alarming, and is convenient for workers to repair and replace in time. Avoid major failures and ensure the safety of the device.

外壳1外壁设有蜂鸣器7和报警灯8,当压力传感器5检测到板式换热器2发生渗漏或泄漏时,蜂鸣器7响起,蜂鸣器7发出闪烁红光,方便提醒工人板式换热器2发生故障,方便及时进行维修和更换,保证装置工作的安全性,方便使用。There is a buzzer 7 and an alarm light 8 on the outer wall of the shell 1. When the pressure sensor 5 detects leakage or leakage of the plate heat exchanger 2, the buzzer 7 sounds, and the buzzer 7 flashes red light, which is convenient for reminding workers. In case of failure of the plate heat exchanger 2, it is convenient to carry out maintenance and replacement in a timely manner, so as to ensure the safety of the operation of the device and to be convenient to use.

外壳1内壁设有摄像头6,摄像头6方便随时检测板式换热器2发生漏液的情况,方便及时提醒。A camera 6 is provided on the inner wall of the housing 1, and the camera 6 is convenient to detect the liquid leakage of the plate heat exchanger 2 at any time, and is convenient to remind in time.

外壳1上设有无线传输装置15,通过无线传输装置15可以随时将板式换热器2发生漏液的情况传输到远程控制中心,方便及时调配工人进行维修和更换,方便使用。The casing 1 is provided with a wireless transmission device 15, through which the liquid leakage of the plate heat exchanger 2 can be transmitted to the remote control center at any time, which is convenient for dispatching workers in time for maintenance and replacement, and is convenient for use.

外壳1内可拆卸设有集液箱10,集液箱10上设有通液管11,通液管11入口端设有集液斗12,集液槽3上设有漏水孔14,集液斗12设置在集液槽3的漏水孔14正下方,通过漏水孔14和集液斗12将集液槽3上的漏液收集起来,通过通液管11传输到集液箱10,方便及时更换,避免其影响压力传感器5的工作,方便使用。同时避免漏液排出到外部污染,保证环境的安全性。The casing 1 is detachably provided with a liquid collection tank 10, the liquid collection tank 10 is provided with a liquid passage pipe 11, the inlet end of the liquid passage pipe 11 is provided with a liquid collection hopper 12, and the liquid collection tank 3 is provided with a water leakage hole 14 to collect liquid. The hopper 12 is arranged directly below the leakage hole 14 of the liquid collecting tank 3. The leakage liquid on the liquid collecting tank 3 is collected through the water leakage hole 14 and the liquid collecting hopper 12, and is transmitted to the liquid collecting tank 10 through the liquid pipe 11, which is convenient and timely. Replace it to prevent it from affecting the work of the pressure sensor 5, and it is convenient to use. At the same time, the leakage of liquid is avoided to be discharged to the outside for pollution, and the safety of the environment is ensured.

实施例二:在实施例一的基础上集液槽3两端插入式设有堵头4,堵头4方便可拆卸,方便清洗和更换,利于维修,方便使用。Embodiment 2: On the basis of Embodiment 1, plugs 4 are inserted at both ends of the liquid collecting tank 3, and the plugs 4 are easy to disassemble, easy to clean and replace, easy to maintain, and easy to use.

外壳1内设有控制芯片13,压力传感器5、摄像头6通过导线和控制芯片13输入端连接,蜂鸣器7、报警灯8、无线传输装置15通过导线和控制芯片13输出端连接,控制芯片13方便控制信息的传输,方便使用,The housing 1 is provided with a control chip 13. The pressure sensor 5 and the camera 6 are connected to the input end of the control chip 13 through wires. The buzzer 7, the alarm light 8, and the wireless transmission device 15 are connected to the output end of the control chip 13 through wires. 13 It is convenient to control the transmission of information, easy to use,

外壳1内安装蓄电池9,蓄电池9为各个电子元件供电,保证各个电子元件工作的正常。A battery 9 is installed in the casing 1, and the battery 9 supplies power to each electronic element to ensure the normal operation of each electronic element.

对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, and that the present invention may be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments are to be considered in all respects as exemplary and not restrictive, and the scope of the present invention is defined by the appended claims rather than the foregoing description, and it is therefore intended that the All changes within the meaning and range of the required equivalents are embraced within the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.

此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of embodiments, not each embodiment only includes an independent technical solution, and this description in the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.

Claims (5)

1. The utility model provides a plate heat exchanger weeping alarm device, includes shell (1) and plate heat exchanger (2), its characterized in that: install plate heat exchanger (2) in shell (1), be equipped with collecting tank (3) in shell (1), collecting tank (3) set up under plate heat exchanger (2), collecting tank (3) inside is equipped with pressure sensor (5), shell (1) outer wall is equipped with bee calling organ (7) and alarm lamp (8), shell (1) inner wall is equipped with camera (6), be equipped with wireless transmission device (15) on shell (1), can dismantle in shell (1) and be equipped with collection liquid case (10), be equipped with liquid pipe (11) on collection liquid case (10), liquid pipe (11) entry end is equipped with collecting hopper (12), be equipped with hole of leaking (14) on collecting tank (3).
2. The plate heat exchanger leakage alarm device of claim 1, wherein: the liquid collecting bucket (12) is arranged under the water leakage hole (14) of the liquid collecting tank (3).
3. The plate heat exchanger leakage alarm device of claim 1, wherein: be equipped with control chip (13) in shell (1), pressure sensor (5), camera (6) are connected through wire and control chip (13) input, and buzzer (7), alarm lamp (8), wireless transmission device (15) are connected through wire and control chip (13) output.
4. The plate heat exchanger leakage alarm device of claim 1, wherein: and a storage battery (9) is arranged in the shell (1).
5. The plate heat exchanger leakage alarm device of claim 1, wherein: plug heads (4) are arranged at two ends of the liquid collecting tank (3) in an inserting mode.
CN201921925244.5U 2019-11-10 2019-11-10 A liquid leakage alarm device for a plate heat exchanger Expired - Fee Related CN210802824U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
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CN114112211A (en) * 2021-11-26 2022-03-01 广东电网有限责任公司东莞供电局 Power equipment weeping on-line monitoring device
CN114963810A (en) * 2022-05-18 2022-08-30 北京中海沃邦能源投资有限公司 A kind of cooling device for dehydration skid triethylene glycol
CN115978710A (en) * 2023-01-03 2023-04-18 珠海格力电器股份有限公司 Plate heat exchanger leakage-proof control method and device, air conditioner and storage medium

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114112211A (en) * 2021-11-26 2022-03-01 广东电网有限责任公司东莞供电局 Power equipment weeping on-line monitoring device
CN114112211B (en) * 2021-11-26 2024-03-01 广东电网有限责任公司东莞供电局 On-line monitoring device for leakage of power equipment
CN114963810A (en) * 2022-05-18 2022-08-30 北京中海沃邦能源投资有限公司 A kind of cooling device for dehydration skid triethylene glycol
CN115978710A (en) * 2023-01-03 2023-04-18 珠海格力电器股份有限公司 Plate heat exchanger leakage-proof control method and device, air conditioner and storage medium

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