CN210768979U - an engine breathing system - Google Patents
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- CN210768979U CN210768979U CN201922007714.6U CN201922007714U CN210768979U CN 210768979 U CN210768979 U CN 210768979U CN 201922007714 U CN201922007714 U CN 201922007714U CN 210768979 U CN210768979 U CN 210768979U
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- 230000029058 respiratory gaseous exchange Effects 0.000 title claims abstract description 30
- 238000005192 partition Methods 0.000 claims abstract description 78
- 238000001179 sorption measurement Methods 0.000 claims abstract description 28
- 238000000926 separation method Methods 0.000 claims abstract description 4
- 239000007789 gas Substances 0.000 claims description 45
- 239000002912 waste gas Substances 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 2
- 230000004888 barrier function Effects 0.000 claims 1
- 238000001914 filtration Methods 0.000 abstract description 8
- 238000005265 energy consumption Methods 0.000 abstract description 5
- 239000003921 oil Substances 0.000 description 54
- 230000000694 effects Effects 0.000 description 5
- 239000002245 particle Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 230000005484 gravity Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
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Abstract
本实用新型属于发动机领域,公开了一种发动机呼吸系统,包括机体和室盖,机体上设有废气进气口;室盖上设有第一腔体,室盖盖设在机体上,使第一腔体封闭;第一腔体内依次间隔设有第一隔板、第二隔板和第三隔板,第一隔板和第二隔板将第一腔体依次分隔为用于进行油气分离的迷宫腔、旋流通道和吸附腔,第三隔板与第一腔体的侧壁围设形成储油腔;第一隔板上设有第一开口,迷宫腔通过第一开口与旋流通道连通设置;第二隔板上设有第二开口,第二开口位于第一开口的下方,旋流通道通过第二开口与吸附腔连通设置;第三隔板上靠近第二开口的一端设有旋流口。本实用新型通过对废气进行三道滤油,可大大减少机油呼出量,不仅降低机油能耗,而且可降低对环境的污染。
The utility model belongs to the field of engines, and discloses an engine breathing system, which comprises a body and a chamber cover, wherein the body is provided with an exhaust gas air inlet; The cavity is closed; the first cavity is provided with a first partition plate, a second partition plate and a third partition plate in sequence, and the first partition plate and the second partition plate sequentially divide the first cavity into a space for oil and gas separation. The labyrinth cavity, the swirl channel and the adsorption cavity, the third partition plate and the side wall of the first cavity are enclosed to form an oil storage cavity; the first partition plate is provided with a first opening, and the labyrinth cavity passes through the first opening and the swirl channel. The second partition is provided with a second opening, the second opening is located below the first opening, and the swirl channel is communicated with the adsorption chamber through the second opening; the end of the third partition close to the second opening is provided with Swirl port. The utility model can greatly reduce the amount of oil exhaled by filtering the exhaust gas in three stages, which not only reduces the energy consumption of the oil, but also reduces the pollution to the environment.
Description
技术领域technical field
本实用新型属于发动机技术领域,特别涉及一种发动机呼吸系统。The utility model belongs to the technical field of engines, in particular to an engine breathing system.
背景技术Background technique
发动机工作时,燃烧室产生的废气随着活塞的不断往复运动会有一部分窜到曲轴箱,流入到曲轴箱的废气若不能及时排出,曲轴箱内压力会持续升高形成高压,会造成曲轴箱内机油从密封结合面和机油管中大量泄漏,影响发动机的正常工作,因此需要设置呼吸系统以控制曲轴箱内的压力,防止曲轴箱内的压力过高。When the engine is working, part of the exhaust gas generated by the combustion chamber will escape to the crankcase with the continuous reciprocating motion of the piston. If the exhaust gas flowing into the crankcase cannot be discharged in time, the pressure in the crankcase will continue to rise to form a high pressure, which will cause the inside of the crankcase. A large amount of oil leaks from the sealing joint surface and the oil pipe, which affects the normal operation of the engine. Therefore, a breathing system needs to be set up to control the pressure in the crankcase and prevent the pressure in the crankcase from being too high.
呼吸系统在排出气体时,还需要对排出的气体进行油气分离。而目前的呼吸系统一般为单一的迷宫结构,使得油气无法得到有效的分离,容易出现呼机油问题,不仅使得机油能耗增大,而且污染环境。When the breathing system exhausts gas, it is also necessary to separate oil and gas from the exhausted gas. However, the current breathing system is generally a single labyrinth structure, so that the oil and gas cannot be effectively separated, and the problem of breathing oil is prone to occur, which not only increases the energy consumption of the oil, but also pollutes the environment.
发明内容SUMMARY OF THE INVENTION
本实用新型的目的是提供一种发动机呼吸系统,解决发动机呼机油的问题,以降低机油能耗和环境污染。The purpose of the utility model is to provide an engine breathing system to solve the problem of the engine exhaling oil, so as to reduce oil energy consumption and environmental pollution.
本实用新型提供的技术方案如下:The technical scheme provided by the utility model is as follows:
一方面,提供一种发动机呼吸系统,包括:In one aspect, an engine breathing system is provided, comprising:
机体,所述机体上设有废气进气口;a body, the body is provided with an exhaust gas inlet;
室盖,所述室盖上设有第一腔体,所述室盖盖设在所述机体上,使所述第一腔体封闭;a chamber cover, the chamber cover is provided with a first cavity, and the chamber cover is provided on the body to seal the first cavity;
所述第一腔体内依次间隔设有第一隔板、第二隔板和第三隔板,所述第一隔板和所述第二隔板将所述第一腔体依次分隔为用于进行油气分离的迷宫腔、旋流通道和吸附腔,所述第三隔板与所述第一腔体的侧壁围设形成储油腔;The first cavity is provided with a first partition plate, a second partition plate and a third partition plate in sequence, and the first partition plate and the second partition plate partition the first cavity in order for A labyrinth cavity, a swirl channel and an adsorption cavity for oil and gas separation, the third partition plate and the side wall of the first cavity are surrounded to form an oil storage cavity;
所述第一隔板上设有第一开口,所述迷宫腔通过所述第一开口与所述旋流通道连通设置;The first partition is provided with a first opening, and the labyrinth cavity is communicated with the swirl channel through the first opening;
所述第二隔板上设有第二开口,所述第二开口位于所述第一开口的下方,所述旋流通道通过所述第二开口与所述吸附腔连通设置;The second partition is provided with a second opening, the second opening is located below the first opening, and the swirl channel is communicated with the adsorption chamber through the second opening;
所述第三隔板上靠近所述第二开口的一端设有旋流口;An end of the third partition plate close to the second opening is provided with a swirl port;
所述迷宫腔与所述进气口连通设置,所述吸附腔上设有排气口,所述储油腔的侧壁上设有回油口。The labyrinth cavity is communicated with the air inlet, the adsorption cavity is provided with an exhaust port, and the side wall of the oil storage cavity is provided with an oil return port.
进一步优选地,所述第一腔体包括相对设置的第一侧壁和第二侧壁;Further preferably, the first cavity includes a first side wall and a second side wall arranged oppositely;
所述第一隔板的一端设置在所述第二侧壁上,所述第一隔板的另一端与所述第一侧壁具有间距,以形成所述第一开口;One end of the first partition plate is arranged on the second side wall, and the other end of the first partition plate is spaced from the first side wall to form the first opening;
所述第二隔板的一端设置在所述第一侧壁上,所述第二隔板的另一端与所述第二侧壁具有间距,以形成所述第二开口。One end of the second partition plate is disposed on the first side wall, and the other end of the second partition plate is spaced from the second side wall to form the second opening.
进一步优选地,所述第一开口的面积大于所述第二开口的面积。Further preferably, the area of the first opening is larger than the area of the second opening.
进一步优选地,所述第一隔板为弧形;Further preferably, the first baffle is arc-shaped;
弧形的所述第一隔板的凹部朝向所述旋流通道设置。The concave portion of the arc-shaped first partition plate is disposed toward the swirl channel.
进一步优选地,还包括用于支撑所述第一隔板的支撑件;Further preferably, it also includes a support for supporting the first baffle;
所述支撑件的一端设置于所述第二侧壁上,所述支撑件的另一端设置于所述第一隔板远离所述第二侧壁的一端。One end of the support member is arranged on the second side wall, and the other end of the support member is arranged at an end of the first partition plate away from the second side wall.
进一步优选地,所述第二隔板包括竖直部、连接部和倾斜部;Further preferably, the second partition includes a vertical portion, a connecting portion and an inclined portion;
所述竖直部的一端设置在所述第一侧壁上,所述竖直部的另一端通过所述连接部与所述倾斜部连接;One end of the vertical portion is arranged on the first side wall, and the other end of the vertical portion is connected to the inclined portion through the connecting portion;
所述倾斜部与所述连接部连接的一端到所述第一侧壁的距离小于所述倾斜部的另一端到所述第一侧壁的距离。The distance from one end of the inclined portion connected to the connecting portion to the first side wall is smaller than the distance from the other end of the inclined portion to the first side wall.
进一步优选地,所述第三隔板位于所述吸附腔的下方;Further preferably, the third partition is located below the adsorption chamber;
所述第三隔板为弧形,弧形的所述第三隔板的凸部朝向所述储油腔设置。The third partition plate is arc-shaped, and the convex portion of the arc-shaped third partition plate is disposed toward the oil storage chamber.
进一步优选地,还包括第四隔板:Further preferably, also include the fourth partition:
所述第四隔板设置于所述迷宫腔内;the fourth partition is arranged in the labyrinth cavity;
所述第四隔板将所述迷宫腔分为多个迷宫通道。The fourth partition divides the labyrinth cavity into a plurality of labyrinth channels.
进一步优选地,还包括呼吸器;Further preferably, it also includes a respirator;
所述呼吸器设置于所述吸附腔内,所述呼吸器上设有排气管,所述排气管通过所述排气口伸出所述室盖外,用于排出所述废气。The respirator is arranged in the adsorption chamber, and an exhaust pipe is provided on the respirator, and the exhaust pipe extends out of the chamber cover through the exhaust port for discharging the exhaust gas.
进一步优选地,所述室盖、所述第一腔体、所述第一隔板、所述第二隔板和所述第三隔板一体成型设置;和/或,Further preferably, the chamber cover, the first cavity, the first baffle, the second baffle and the third baffle are integrally formed; and/or,
所述旋流口的开口沿废气流动方向的切线设置。The openings of the swirl ports are arranged along a tangent to the flow direction of the exhaust gas.
与现有技术相比,本实用新型提供的一种发动机呼吸系统具有以下有益效果:Compared with the prior art, an engine breathing system provided by the present utility model has the following beneficial effects:
1)本实用新型的发动机呼吸系统内设置有迷宫腔、旋流通道和吸附腔,废气进入呼吸系统后,通过迷宫腔对废气进行第一道滤油,然后通过旋流通道对废气进行第二道滤油,最后通道吸附腔对废气进行第三道滤油,通过对废气进行三道滤油,可大大减少机油呼出量,不仅降低机油能耗,而且可降低对环境的污染。1) The engine breathing system of the present invention is provided with a labyrinth cavity, a swirl channel and an adsorption cavity. After the exhaust gas enters the breathing system, the first oil filter is performed on the exhaust gas through the labyrinth cavity, and the second oil filter is performed on the exhaust gas through the swirl channel. The third oil filter is carried out in the adsorption chamber of the last channel. By filtering the exhaust gas three times, the exhaled oil volume can be greatly reduced, which not only reduces the energy consumption of the oil, but also reduces the pollution to the environment.
2)本实用新型利用机体与室盖空间的结合,使呼吸器最贴近机油油雾较少的吸附内腔区域,大大减少机油呼出量。2) The utility model utilizes the combination of the body and the chamber cover space, so that the respirator is closest to the adsorption inner cavity area with less oil mist, which greatly reduces the amount of oil exhaled.
3)本实用新型在有限空间的前提下,对迷宫、旋流和吸附腔等结构进行整体式的紧凑结构设计,整个呼吸系统总成只有一个外接呼吸器结构,大大减少总成的结构,降本且增效。3) Under the premise of limited space, the present utility model carries out an integral compact structure design for structures such as labyrinth, swirl and adsorption cavity, and the entire breathing system assembly has only one external respirator structure, which greatly reduces the structure of the assembly and reduces This and efficiency.
附图说明Description of drawings
下面将以明确易懂的方式,结合附图说明优选实施方式,对一种发动机呼吸系统的上述特性、技术特征、优点及其实现方式予以进一步说明。In the following, in a clear and easy-to-understand manner, the preferred embodiments will be described with reference to the accompanying drawings, and the above-mentioned characteristics, technical features, advantages and implementation methods of an engine breathing system will be further described.
图1是本实用新型一种发动机呼吸系统的一个实施方式的室盖剖面图;1 is a cross-sectional view of a chamber cover of an embodiment of an engine breathing system of the present invention;
图2是本实用新型一种发动机呼吸系统的机体的结构示意图;Fig. 2 is the structural representation of the body of a kind of engine breathing system of the present invention;
图3是本实用新型一种发动机呼吸系统的另一个实施方式的室盖剖面图。3 is a cross-sectional view of a chamber cover of another embodiment of an engine breathing system of the present invention.
附图标号说明Explanation of reference numerals
1、机体;11、进气口;2、室盖;3、第一腔体;31、迷宫腔;32、旋流通道;33、吸附腔;34、储油腔;341、回油口;35、第一侧壁;36、第二侧壁;4、第一隔板;41、第一开口;5、第二隔板;51、第二开口;52、竖直部;53、连接部;54、倾斜部;6、第三隔板;61、旋流口;7、支撑件;8、第四隔板;9、呼吸器;91、第一内腔;92、第二内腔。1. Body; 11. Air inlet; 2. Chamber cover; 3. First cavity; 31. Labyrinth cavity; 32. Swirl channel; 33. Adsorption cavity; 34. Oil storage cavity; 341. Oil return port; 35, the first side wall; 36, the second side wall; 4, the first partition; 41, the first opening; 5, the second partition; 51, the second opening; 52, the vertical part; 53, the connecting
具体实施方式Detailed ways
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对照附图说明本实用新型的具体实施方式。显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图,并获得其他的实施方式。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the specific implementations of the present invention will be described below with reference to the accompanying drawings. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative efforts. Obtain other implementations.
应当理解,当在本说明书中使用时,术语“包括”指示所述描述特征、整体、步骤、操作、元素和/或组件的存在,但并不排除一个或多个其他特征、整体、步骤、操作、元素、组件和/或集合的存在或添加。It should be understood that, when used in this specification, the term "comprising" indicates the presence of the described features, integers, steps, operations, elements and/or components, but does not exclude one or more other features, integers, steps, The existence or addition of operations, elements, components, and/or collections.
为使图面简洁,各图中只示意性地表示出了与本实用新型相关的部分,它们并不代表其作为产品的实际结构。另外,以使图面简洁便于理解,在有些图中具有相同结构或功能的部件,仅示意性地绘示了其中的一个,或仅标出了其中的一个。在本文中,“一个”不仅表示“仅此一个”,也可以表示“多于一个”的情形。In order to make the drawings concise, only the parts related to the present invention are schematically shown in each drawing, and they do not represent the actual structure of the product. In addition, in order to make the drawings concise and easy to understand, in some drawings, only one of the components having the same structure or function is schematically shown, or only one of them is marked. As used herein, "one" not only means "only one", but also "more than one".
本实用新型实施方式提供一种发动机呼吸系统,请参阅图1和图2,包括机体1和室盖2;机体1上设有废气进气口11;室盖2上设有第一腔体3,室盖2盖设在机体1上,使第一腔体3封闭,室盖2与机体1装配时,机体1上与第一腔体3上相对的位置可设置一垫片,通过垫片使第一腔体3封闭。The embodiment of the present utility model provides an engine breathing system, please refer to FIG. 1 and FIG. 2, including a
第一腔体3内依次间隔设有第一隔板4、第二隔板5和第三隔板6,第一隔板4和第二隔板5将第一腔体3依次分隔为用于对废气进行油气分离的迷宫腔31、旋流通道32和吸附腔33,第三隔板6与第一腔体3的侧壁围设形成储油腔34;The
第一隔板4上设有第一开口41,迷宫腔31通过第一开口41与旋流通道32连通设置;第二隔板5上设有第二开口51,第二开口51位于第一开口41的下方,旋流通道32通过第二开口51与吸附腔33连通设置。第一开口41为旋流通道32的入口,第二开口51为旋流通道32的出口,第二开口51位于第一开口41的下方,使废气在旋流通道32内可通过离心力和重力作用对废气中的油气进行分离。The
第三隔板6上靠近第二开口51的一端设有旋流口61,从废气中分离出的机油可通过旋流口61进入储油腔34。迷宫腔31与进气口11连通设置,吸附腔33上设有排气口,储油腔34的侧壁上设有回油口341。储油腔34内残余的机油在活塞上行时,可通过回油口341回流到机体内腔,机体内腔为机体1内储存润滑油的腔体。更优的,所述旋流口61的开口沿废气流动方向的切线设置。One end of the
本实施方式中,废气从机体1上的进气口11进入迷宫腔31内,在迷宫腔31内废气中的油蒸气在流动过程中会因为冷凝作用吸附在迷宫腔31内的腔壁上,进而实现对废气进行第一道滤油;迷宫腔31与旋流通道32连通设置,废气经过迷宫腔31后进入旋流通道32,在旋流通道32内通过离心力和重力作用,将废气中的机油颗粒进行旋滤,并通过旋流口61沿流动方向的切向甩入储油腔34内;形成对废气的第二道滤油,且在有限的空间内通过结构紧凑的布置形式进一步提升了油气分离效率;旋流通道32的出口与吸附腔33连通设置,经过旋流通道32后的废气进入吸附腔33后,吸附腔33将最后剩余的少量机油颗粒,再次吸附过滤,形成第三道滤油。In this embodiment, the exhaust gas enters the
本实用新型通过对废气进行三道滤油,可大大减少机油呼出量,不仅降低机油能耗,而且可降低对环境的污染。The utility model can greatly reduce the amount of oil exhaled by filtering the exhaust gas in three stages, which not only reduces the energy consumption of the oil, but also reduces the pollution to the environment.
在一种实施方式中,请继续参阅图1,第一腔体3包括相对设置的第一侧壁35和第二侧壁36;第一隔板4的一端设置在第二侧壁36上,第一隔板4的另一端与第一侧壁35具有间距,以形成上述的第一开口41,使迷宫腔31通过该第一开口41与旋流通道32连通设置;第二隔板5的一端设置在第一侧壁35上,第二隔板5的另一端与第二侧壁36具有间距,以形成上述的第二开口51,使旋流通道32通过第二开口51与吸附腔33连通设置。In an embodiment, please continue to refer to FIG. 1 , the
本实施方式中,第一隔板4和第二隔板5分别通过另一端不与第一腔体3内壁连接的方式来形成通道连通的开口,可简化制造工艺。In the present embodiment, the
优选地,第一开口41的面积大于第二开口51的面积;废气从面积较大的第一开口41进入旋流通道32,并通过面积较小的第二开口51流出,可提高旋流通道32的滤油效果。Preferably, the area of the
第一隔板4为弧形;弧形的第一隔板4的凹部朝向旋流通道32设置。第一隔板4为弧形,可提高旋流通道32的离心力,进而提高旋流通道32的滤油效果。The
第一腔体3内还设有一支撑件7,该支撑件7的一端设置于第二侧壁36上,支撑件7的另一端设置于第一隔板4远离第二侧壁36的一端。第一隔板4为弧形,通过在第一隔板4下方设置支撑件7,可对第一隔板4起到支撑作用,防止第一隔板4在废气压力较大时发生变形。The
第二隔板5包括竖直部52、连接部53和倾斜部54;竖直部52的一端设置在第一侧壁35上,竖直部52的另一端通过连接部53与倾斜部54连接;倾斜部54与连接部53连接的一端到第一侧壁35的距离小于倾斜部54的另一端到第一侧壁35的距离。倾斜部54向下倾斜,倾斜部54与弧形的第一隔板4形成有一定弧度的旋流通道32,可进一步提高旋流通道32的离心力,进而提高旋流通道32的滤油效果。The
第三隔板6位于吸附腔33的下方;第三隔板6为弧形,弧形的第三隔板6的凸部朝向储油腔34设置。第三隔板6为弧形,可使废气从旋流通道32进入吸附腔33时进行缓冲过渡,并且弧形的第三隔板6可增加旋流通道32的长度,使废气中的机油颗粒通过旋流口61旋滤到储油腔34,提高滤油效果。The
在一种实施方式中,请参阅图3,在迷宫腔31内还设有至少一个第四隔板8,第四隔板8将迷宫腔31分为多个迷宫通道。在迷宫腔31内设置第四隔板8,废气中的机油颗粒不仅可吸附在迷宫腔31的内壁上,还可吸附在第四隔板8上,进而提高迷宫腔31的滤油效果。In one embodiment, referring to FIG. 3 , at least one
在一种实施方式中,请参阅图1和图3,吸附腔33内还设有呼吸器9,呼吸器9上设有排气管,排气管通过排气口伸出室盖2外,用于排出废气。废气进入吸附腔33后,将废气中剩余的少量机油颗粒进行吸附,然后使废气进入呼吸器9,并通过呼吸器9将滤油后的废气从呼吸器9上的排气管排出。In one embodiment, please refer to FIG. 1 and FIG. 3 , a
呼吸器9包括阀体,阀体的内腔包括第一内腔91和第二内腔92,第一内腔91上设有进气端,第二内腔92上设有排气管,第二内腔92的体积大于第一内腔91的体积。第二内腔92的体积大于第一内腔91的体积,可对高速流入呼吸器9内的废气进行膨胀减速,进而有利于剩余废气的油滴沉淀,以使废气中的机油被充分分离,降低机油呼出量。The
在一种实施方式中,室盖2、第一腔体3、第一隔板4、第二隔板5和第三隔板6一体成型设置。优选地,室盖2、第一腔体3、第一隔板4、第二隔板5、第三隔板6和第四隔板8一体成型设置,即在室盖2成型时,将发动机呼吸系统与室盖2一起成型,使整个呼吸系统只需要外接一个呼吸器9,可大大减少零部件的数量,降低采购成本。In one embodiment, the
应当说明的是,上述实施例均可根据需要自由组合。以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。It should be noted that the above embodiments can be freely combined as required. The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the principles of the present invention, several improvements and modifications can be made. These improvements and Retouching should also be regarded as the protection scope of the present invention.
Claims (10)
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| CN110685778A (en) * | 2019-11-20 | 2020-01-14 | 江苏常发农业装备股份有限公司 | Engine respiratory system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110685778A (en) * | 2019-11-20 | 2020-01-14 | 江苏常发农业装备股份有限公司 | Engine respiratory system |
| CN110685778B (en) * | 2019-11-20 | 2025-04-11 | 江苏常发农业装备股份有限公司 | An engine breathing system |
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