SUMMERY OF THE UTILITY MODEL
In order to solve the problem, the utility model provides a press and pull out device and the compound grooving equipment of high polymer cut-off wall static pressure vibrations, it integrates the degree height, easy operation, and construction convenience has solved the grooving difficult problem in the high polymer cut-off wall work progress.
The purpose of the utility model is realized with the following mode:
a press-drawing device comprises a press-drawing support 26, wherein vertical groove-pressing oil cylinders 23 are symmetrically arranged on the press-drawing support 26, piston rods of the groove-pressing oil cylinders 23 face downwards, the lower ends of the piston rods are connected with a connecting plate 25, a through hole is formed in the middle of the connecting plate 25, a continuous lifting mechanism 9 is arranged in the middle of the press-drawing support 26, a vertical groove-forming rod 8 penetrates through the continuous lifting mechanism 9, a hanging ring 6 is arranged at the upper end of the groove-forming rod 8, the lower end of the groove-forming rod 8 penetrates through the through hole to extend downwards, and the extending end of the groove-forming; the connecting plate 25 is provided with a locking device 24 near the through hole for fixing the grooved rod 8.
Locking device 24 is annular locking hoop, and annular locking hoop divide into half hoop on the left and half hoop on the right, and half hoop on the left and half hoop on the right all install just the cover is outside grooving pole 8 in the through-hole, and the lateral surface middle part of half hoop on the left and half hoop on the right has respectively the rigid coupling to press from both sides tight pneumatic cylinder, presss from both sides tight pneumatic cylinder and inlays the dress and be in the connecting plate 25, press from both sides tight pneumatic cylinder drive half hoop on the left and half hoop on the right press from both sides grooving pole 8.
The continuous lifting mechanism 9 comprises a hydraulic oil cylinder I903 and a hydraulic oil cylinder II 904 which are arranged up and down, wherein a piston column of the hydraulic oil cylinder I903 faces upwards, an automatic jaw I905 extending along the radial direction of the piston column is installed on the piston column of the hydraulic oil cylinder I903, a piston column of the hydraulic oil cylinder II 904 faces upwards, an automatic jaw II 906 extending along the radial direction of the piston column of the hydraulic oil cylinder II is installed on the piston column of the hydraulic oil cylinder II 904, jaws are arranged at the extending ends of the automatic jaw I905 and the automatic jaw II 906, and the grooving rod 8 sequentially penetrates through the jaws of the automatic jaw I905 and the automatic jaw II;
the side surface of the lower end of the cavity of the hydraulic oil cylinder I903 and the side surface of the lower end of the cavity of the hydraulic oil cylinder II 904 are respectively connected with one end of a hydraulic oil pipe I908 and one end of a hydraulic oil pipe II 909, the other end of the hydraulic oil pipe I908 and the other end of the hydraulic oil pipe II 909 are connected with an oil supply mechanism, the side surface of the upper end of the cavity of the hydraulic oil cylinder I903 is connected with the upper end of a communicating oil pipe 907, and the; and a limit change-over switch I901 and a limit change-over switch II 902 are respectively arranged above the hydraulic oil cylinder I903 and the hydraulic oil cylinder II 904.
The continuous lifting mechanism 9 further comprises a PLC I, and the PLC I is electrically connected with the limit change-over switch I901, the limit change-over switch II 902, the automatic jaw I905, the automatic jaw II 906 and the oil supply mechanism respectively.
The utility model also provides a compound grooving equipment of high polymer cut-off wall static pressure vibrations, include the pressure pull out the device, install electromagnetic shaker 20 under the connecting plate 25 on the terminal surface.
Still include fuselage 22, fuselage 22 mid-mounting the device is pulled out in the pressure, and rotating base 5 is installed to fuselage 22 one side, installs hoist engine 1 on the rotating base 5, and hoist engine 1 is connected with davit 3, and rotating base 5 goes up to articulate has flexible arm 4 of lifting, and the telescopic link tip of the arm 4 of lifting that stretches out and draws back articulates on the davit 3, the gyro wheel is installed on 3 tops of davit, and the winding has wire rope 2 on hoist engine 1, and wire rope 2's tip is walked around the gyro wheel just is connected with lifting hook 7, lifting hook 7 with it is located same vertical axis that grooved bar 8 hangs down naturally downwards.
The other side of the machine body 22 is provided with a control operation system 11, an electromechanical integrated box 12, an operation platform 16 and a power pump station 14 on the machine body 22; and an operation panel of the control operation system 11 is provided with a pressing and pulling control area, a walking control area, a hoisting control area, a power switch and an emergency stop switch.
An electronic level 27 is arranged in the middle of the connecting plate 25.
Install counter weight 10 on the fuselage 22, landing leg 17 is installed to fuselage 22 bilateral symmetry, and landing leg 17 stretches out downwards along fuselage 22 respectively, and its end inboard that stretches out installs the walking frame, and drive gear 21 is installed respectively to walking frame both sides, drive gear 21 with mechatronic case 12 links to each other, and drive gear 21 outer hookup has walking track 18.
Compared with the prior art, the utility model has the advantages as follows:
1. the thickness of the grooving of the utility model is 2cm-5cm, a thin groove is formed in the dam body, the grooving process is a dry operation method, and the mud retaining wall is not needed, so that the dam body is not damaged due to excessive grooving, and the mud retaining wall and other water damages caused by the grooving of the traditional cement impervious wall are avoided;
2. the connecting process between adjacent wall sections or between piles of the traditional cement type impervious wall is a difficult point in the construction technology of the impervious wall, and a flat interface is often adopted, the utility model adopts the side column trepanning lap joint, thereby well solving the problems that the traditional impervious wall lap joint is not compact and leaks;
3. the utility model integrates with a walking frame, two sides of the walking frame are respectively provided with a driving gear which is connected with a driving motor, the driving gear is externally connected with a walking crawler belt which is relatively moved with the walking and manual movement of the traditional grooving equipment, the utility model can adapt to various working condition roads;
4. moreover, the utility model integrates the electronic level meter, adopts the angle and graphic digital display, has accurate, rapid and reliable measurement, four orientation icons indicate the measurement angle (X/Y axis), the sound prompt is provided at 0-90 degrees or the designated angle, the X/Y axis is synchronously measured and displayed, the resolution ratio is up to 0.1 degree, the highest precision can reach +/-0.05 degree, the grooving is stable and the precision is high;
5. the utility model discloses an equipment is as an organic whole with static pressure and vibration collection, can adapt to complicated soil conditions, and with hoist and mount system, pressure pull out device and control operating system integrated as an organic whole moreover, integrated degree is high, easy operation, construction convenience has wide market prospect.
Detailed Description
As shown in fig. 2, a press-pulling device comprises a press-pulling bracket 26, wherein two or four vertical groove-pressing oil cylinders 23 are symmetrically installed on the press-pulling bracket 26, piston rods of the groove-pressing oil cylinders 23 face downwards, the lower ends of the piston rods are connected with a connecting plate 25, a through hole is formed in the middle of the connecting plate 25, a continuous lifting mechanism 9 is installed in the middle of the press-pulling bracket 26, vertical groove-forming rods 8 penetrate through the continuous lifting mechanism 9, the size of the through hole is larger than the radial size of the groove-forming rods 8, a hanging ring 6 is installed at the upper ends of the groove-forming rods 8, the lower ends of the groove-forming rods 8 extend downwards after penetrating through the through hole, the extending ends of the groove-forming rods 8 are connected with a groove-cutting knife 19, and the groove-cutting knife 19; the connecting plate 25 is provided with a locking device 24 near the through hole for fixing the grooved rod 8. The grooving cutter 19 is a sheet as a whole, and is not described in detail herein for the mature prior art.
Preferably, locking device 24 is annular locking hoop, and annular locking hoop divide into left half hoop (not shown in the figure) and right half hoop (not shown in the figure), and left half hoop and right half hoop are all installed just the cover is outside becoming grooved bar 8 in the through-hole, and the lateral surface middle part of left half hoop and right half hoop is the rigid coupling respectively has clamping hydraulic cylinder (not shown in the figure), and clamping hydraulic cylinder inlays the dress and is in connecting plate 25, clamping hydraulic cylinder drive left half hoop and right half hoop press from both sides become grooved bar 8. The annular locking iron is custom made to the diameter of the grooved rod 8, with the inner diameter of the annular locking iron being slightly larger than the diameter of the grooved rod 8.
Further, as shown in fig. 4, the continuous lifting mechanism 9 includes a hydraulic cylinder i 903 and a hydraulic cylinder ii 904 which are arranged up and down, a piston column of the hydraulic cylinder i 903 faces upward, and an automatic jaw i 905 extending along a radial direction of the piston column is installed on the piston column of the hydraulic cylinder i 903, a piston column of the hydraulic cylinder ii 904 faces upward, and an automatic jaw ii 906 extending along a radial direction of the hydraulic cylinder is installed on the piston column of the hydraulic cylinder ii 904, where the radial direction is a direction perpendicular to an axis of the hydraulic cylinder, jaws are installed at extending ends of the automatic jaw i 905 and the automatic jaw ii 906, the grooving rod 8 sequentially passes through the jaws of the automatic jaw i 905 and the automatic jaw ii 906, and the automatic jaw is a member which is customized and produced according to a diameter of the grooving rod 8, and is not described herein again for mature prior art.
The side surfaces of the lower ends of the cavities of the hydraulic oil cylinder I903 and the hydraulic oil cylinder II 904 are respectively connected with one end of a hydraulic oil pipe I908 and one end of a hydraulic oil pipe II 909, the cavity is a conventional oil cavity in the oil cylinder, the other ends of the hydraulic oil pipe I908 and the hydraulic oil pipe II 909 are connected with an oil supply mechanism, the oil supply mechanism is connected with an electromechanical integrated box 12 and a control panel medium-pressure pull control area button through a lead, the oil supply mechanism is mature prior art and is used for controlling input and output of oil, the side surface of the upper end of the cavity of the hydraulic oil cylinder I903 is connected with the upper end of a communicating oil pipe 907, and the lower end of the communicating; and a limit change-over switch I901 and a limit change-over switch II 902 are respectively arranged above the hydraulic oil cylinder I903 and the hydraulic oil cylinder II 904.
Furthermore, continuous hoist mechanism 9 is still including PLC I, PLC I respectively with limit change over switch I901, limit change over switch II 902, automatic jaw I905, automatic jaw II 906 and the mechanism electricity that supplies oil are connected, PLC I passes through the circuit and links to each other with control operating system 11, and control operating system 11 is mature prior art, and no longer elaborates here.
The utility model also provides a compound grooving equipment of high polymer cut-off wall static pressure vibrations, as shown in figure 1, include the pressure and pull out the device, install electromagnetic shaker 20 under the connecting plate 25 on the terminal surface, electromagnetic shaker 20 is two and symmetric distribution.
Further, still include fuselage 22, fuselage 22 mid-mounting the device is pulled out to the pressure, rotating base 5 is installed to fuselage 22 one side, installs hoist engine 1 on the rotating base 5, and hoist engine 1 is connected with davit 3, and rotating base 5 goes up to articulate there is flexible arm 4 of lifting, and the telescopic link tip of flexible arm 4 of lifting articulates on the davit 3, gyro wheel (not marked in the picture) are installed on 3 tops of davit, and the winding has wire rope 2 on the hoist engine 1, and wire rope 2's tip is walked around the gyro wheel hangs down naturally downwards and is connected with lifting hook 7, during operation lifting hook 7 with it is located same vertical axis to become grooved bar 8.
Further, a control operation system 11, an electromechanical integrated box 12, an operation platform 16 and a power pump station 14 are mounted on the other side of the machine body 22 on the machine body 22, the power pump station 14 provides power for the electromechanical integrated box 12, and the electromechanical integrated box 12 is connected with an external power supply.
Further, the fuselage 22 is provided with an operating platform 16 for the personnel to stand to control the operation of the operating system 11.
In order to facilitate the realization of automatic control, as shown in fig. 3, a press-pull control area, a walking control area, a hoisting control area, a power switch, and an emergency stop switch are arranged on an operation panel of the control operation system 11, the press-pull control area includes a clamping rod, a loose rod, a lifting, a pressing, a vibration switch, a continuous pull switch, a vibration switch, a leveling switch, and other buttons for controlling the press-pull device and the electronic level meter, wherein the clamping rod and the loose rod are used for controlling the locking device 24, the vibration switch and the vibration switch are used for controlling the vibrator 20, and the continuous pull switch are used for controlling the switch of the continuous lifting mechanism 9; the leveling switch is used to control the electronic level 27. The hoisting control area comprises a plurality of buttons of lifting arms, falling arms, left turning, right turning, up turning and down turning and is used for controlling the winch 1; the walking control area comprises a plurality of buttons of left forward, right forward, left backward, right backward, forward and backward, and is used for controlling the walking of the whole equipment, and particularly shown in fig. 3.
In order to adjust the levelness of the whole device conveniently, an electronic level meter 27 is installed in the middle of the connecting plate 25, the electronic level meter is a double-shaft measuring column electronic level meter, angle and graphic digital display is adopted for the mature existing device at present, and measurement is accurate, rapid and reliable. The four orientation icons indicate the measurement angle (X/Y axis), sound prompt is provided at 0-90 degrees or designated angles, the measurement range of the dual-axis measuring column electronic level meter is 0-90 degrees, the X/Y axis is synchronously measured and displayed, the resolution is as high as 0.1 degrees, and the highest precision can reach +/-0.05 degrees.
In order to facilitate the walking of whole equipment adaptation complex operating mode road, install counter weight 10 on the fuselage 22, landing leg 17 is installed to fuselage 22 bilateral symmetry, and landing leg 17 threaded connection is on fuselage 22, thereby the accessible manual work is twisted landing leg 17 and is adjusted the height regulation levelness of fuselage 22, and landing leg 17 stretches out downwards along fuselage 22 respectively, and it stretches out the end inboard and installs walking frame 28, and drive gear 21 is installed respectively to walking frame both sides, drive gear 21 with mechatronic case 12 links to each other, and the outer hookup of drive gear 21 has walking track 18. The walking of the whole equipment is controlled by a plurality of buttons of left forward, right forward, left backward, right backward, forward and backward of the walking control area.
The working process of the pressing and pulling device is as follows:
the working process of pressing the grooving cutter 19 to a predetermined depth of the soil body is as follows: by opening a clamping rod button, under the drive of two horizontal and transversely arranged clamping hydraulic cylinders, piston rods of the clamping hydraulic cylinders respectively and simultaneously drive a left half iron ring and a right half iron ring to be clamped into a groove rod 8, meanwhile, an automatic jaw I905 and an automatic jaw II 906 are respectively in an opening state, a grooving oil cylinder 23 is utilized to push a connecting plate 25 so as to drive the groove rod 8 and a grooving cutter 19 to be pressed downwards, the sheet grooving cutter 19 cuts the soil body and enters the soil body, when hard particles cannot be cut, a vibrator 20 is started, the groove rod 8 and the sheet grooving cutter 19 are driven by the vibrator 20 to change the displacement of the hard particles, a channel is formed, and the sheet grooving cutter 19 is pressed to the preset depth of the soil body;
when the grooving rod 8 and the sheet-shaped grooving cutter 19 need to be pulled out, a continuous pull-out button is opened, the oil supply mechanism continuously supplies oil, when the hydraulic oil pipe II 909 continuously obtains oil, a piston column of the hydraulic oil cylinder II 904 ascends to drive the automatic jaw II 906 to ascend, when the oil amount reaches a certain height, the oil is supplied to the hydraulic oil cylinder I903 through the oil pipe 907, the piston column of the hydraulic oil cylinder I903 drives the automatic jaw I905 to descend, when the automatic jaw II 906 touches the limit change-over switch II 902, the hydraulic oil pipe I908 starts to supply oil, the hydraulic oil pipe II 909 stops supplying oil, the piston column of the hydraulic oil cylinder I903 drives the automatic jaw I905 to ascend, meanwhile, the piston column of the hydraulic oil cylinder II 904 drives the automatic jaw II 906 to descend, when the automatic jaw I908I 905 touches the limit change-over switch 901I, the hydraulic oil pipe I909 stops supplying oil, the hydraulic oil pipe II 909 starts to supply oil again, the hydraulic oil pipe II 909 is connected through an electromagnetic valve, the hydraulic oil pipe I908 and the hydraulic oil pipe II 909 are controlled by a relay to alternately supply oil, so that the grooved rod 8 alternately lifts up and down at a constant speed in the work of two automatic jaws, the pulling speed can be adjusted by adjusting the oil supply amount, and the hydraulic oil pipe I908 and the hydraulic oil pipe II 909 are pressure-resistant hoses.
The use method of the static pressure vibration composite grooving equipment for the high polymer impervious wall comprises the following steps:
firstly, a ladder stand 15 is arranged on the machine body 22, and an operator reaches a working platform of the machine body 22 through the ladder stand 15 and accesses an external power supply to the electromechanical integrated box 12;
secondly, a power switch on the control operation system 11 is turned on, and the power pump station 14 is started;
thirdly, starting a walking control button on the control operation system 11, and moving the high polymer impervious wall static pressure vibration composite groove forming equipment to a preset working position;
fourthly, adjusting the angle of the suspension arm 3 by rotating the base 5 to enable the lifting hook 7 to be close to the grooving rod 8, manually connecting the lifting ring 6 on the grooving rod 8 with the lifting hook 7 at the tail end of the steel wire rope 2, then lifting the grooving rod 8 by the winch 1 to enable the grooving rod 8 to penetrate into the press-drawing device and continuously extend downwards along the press-drawing device, naturally dropping the grooving rod 8 to adjust the verticality, and then connecting the lower end of the grooving rod 8 with the grooving cutter 19;
fifthly, starting a leveling button on the control operation system 11, and adjusting the levelness of the static pressure vibration composite grooving equipment for the high polymer impervious wall by adjusting the height of the supporting legs 17;
sixthly, starting a pressing button, starting a vibration button, pressing the sheet-shaped slotting cutter 19 to the preset depth of the soil body, then starting a pressing and pulling control button, and pulling the slotting cutter 19 out of the soil body at a constant speed through a pressing and pulling device;
and seventhly, moving the static pressure vibration composite grooving equipment of the high polymer impervious wall to the next working point, and repeating the steps to perform groove pressing so as to form the impervious wall slotted hole.
What has been described above is only the preferred embodiments of the present invention, and it should be noted that, for those skilled in the art, without departing from the overall concept of the present invention, a plurality of changes and improvements can be made, and these should also be regarded as the protection scope of the present invention, and these will not affect the effect of the present invention and the utility of the patent.