CN210765864U

CN210765864U - Supersound high pressure spraying sizing apparatus

Info

Publication number: CN210765864U
Application number: CN201921253516.1U
Authority: CN
Inventors: 王锡彬
Original assignee: Nantong Hairun Textile Co ltd; Nantong Kewo Textile Co ltd
Current assignee: Nantong Hairun Textile Co ltd; Nantong Kewo Textile Co ltd
Priority date: 2019-08-05
Filing date: 2019-08-05
Publication date: 2020-06-16
Anticipated expiration: 2029-08-05

Abstract

The utility model discloses an supersound high pressure spraying sizing apparatus includes first guide roll, first tension roller, pressing roller, draw the yarn roller, the second tension roller, the second guide roll, supersound atomizer, the third guide roll, first pressing roller, the second pressing roller, the fourth guide roll, the fifth guide roll, tension detection roller and thick liquids drainage groove from the front to the back in proper order, supersound atomizer sets up between second guide roll and third guide roll, first pressing roller and second pressing roller are located between third guide roll and the fourth guide roll, supersound atomizer, first pressing roller and second pressing roller below are equipped with thick liquids drainage groove. The ultrasonic high-pressure atomization sizing device is adopted, the influence of the ultrasonic action on the size and the sizing performance is utilized, the excellent sizing rate is obtained on the premise of using the minimum size, and the ultrasonic high-pressure atomization sizing device has important significance for reducing the production cost of a textile mill, reducing the sizing energy consumption, improving the environment-friendly level and improving the product quality.

Description

Supersound high pressure spraying sizing apparatus

Technical Field

The utility model relates to the technical field of textile machinery, specifically be an supersound high pressure spraying sizing apparatus.

Background

The weaving process is a process of spinning the fiber into yarn and weaving into cloth, before the yarn is woven into the cloth, the warp needs to be sized, and besides the warp of a few parts of thick plied yarns, strong twisted yarns and textured yarns can be directly used for weaving without sizing, the warp of other forms needs to be sized. The warp sizing improves the weavability of the yarn, so that the yarn is not fluffed and has less broken ends in the weaving process, and a high-quality fabric is produced. However, the conventional sizing process has extremely high energy consumption and very large amount of sizing agent, so that how to reduce the energy consumption to the maximum extent is one of the most important technical targets in the research, development and application processes of various novel sizing technologies.

The existing novel sizing process generally has the defects of high cost, complex process equipment, limited product adaptability and the like, and most of the existing novel sizing processes are still in an exploration test stage.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an supersound high pressure spraying sizing apparatus introduces traditional sizing production field with ultrasonic wave spraying technique, provides an supersound high pressure spraying sizing apparatus, utilizes high energy ultrasonic action to the thick liquids intensive mixing, simultaneously under ultrasonic action, makes the liquid thick liquids atomizing and act on the yarn surface under high-pressure state to solve the problem that proposes in the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides an supersound high pressure spraying sizing apparatus, includes first guide roll, first tension roller, pressing roller, draw yarn roller, second tension roller, second guide roll, supersound atomizer, third guide roll, first pressing roller, second pressing roller, fourth guide roll, fifth guide roll, tension detection roller and thick liquids drainage groove from the front to the back in proper order, supersound atomizer sets up between second guide roll and third guide roll, the second guide roll with the third guide roll is in the vertical direction, third guide roll and fourth guide roll are located to first pressing roller and second pressing roller, first pressing roller and second pressing roller are in opposite position, fourth guide roll and fifth guide roll are in the vertical direction, supersound atomizer, first pressing roller and second pressing roller are equipped with thick liquids drainage groove below.

Preferably, the ultrasonic spraying device comprises an ultrasonic generator, a conveying pipe, high-pressure mercury gas, an atomizing nozzle and a supporting plate, the ultrasonic spraying device is fixedly connected to the inner wall of the slurry drainage groove through the supporting plate, the ultrasonic generator is arranged on one side of the supporting plate, the high-pressure mercury gas is arranged on the other side of the supporting plate, and the conveying pipe is connected with the atomizing nozzle.

Preferably, the number of the atomizing nozzles is 4, the atomizing nozzles are arranged at opposite positions pairwise, and the opposite distance between the atomizing nozzles is 10 cm.

Preferably, atomizer contains transducer and atomizing nozzle, the below of atomizer is located to the transducer, atomizing nozzle is the loudspeaker form, atomizing nozzle locates atomizer's surface.

Preferably, the conveyer pipe is the L type, thick liquids drainage groove is connected to conveyer pipe one end, the atomizer is connected to the conveyer pipe other end.

Preferably, the power of the ultrasonic generator is 20 KHz.

Preferably, the surfaces of the first and second squeezing rollers are covered by rubber layers.

Compared with the prior art, the beneficial effects of the utility model are that:

(1) the utility model discloses the ultrasonic mechanical action of make full use of will go up thick liquid intensive mixing, and the thick liquid droplet that produces through atomizer is tiny, and use thick liquids that can be effective reasonable reduce unnecessary waste and wastewater discharge, and the pollution of at utmost reduction to the environment. In addition, as the fog drops are very fine, the fog drops can be fully attached to the surface of the yarn, the sizing rate is improved, and the method has important significance for reducing the production cost of a textile mill, reducing the energy consumption of sizing, improving the environment-friendly level and improving the product quality.

(2) The utility model discloses a set up 4 atomizer, can carry out balanced thick liquid that sprays to the yarn through ultrasonic spraying device.

(3) The utility model discloses a set up the transducer in atomizer, the transducer can be used to convert ultrasonic signal of telecommunication into mechanical vibration.

(4) The utility model discloses a conveyer pipe of setting up the L type for the conveyer pipe can pass through the conveyer pipe with the thick liquids in the thick liquids drainage groove and spray the yarn material surface.

(5) The utility model discloses an ultrasonic generator produces the ultrasonic wave signal of telecommunication to drive ultrasonic transducer work.

(6) The utility model discloses it has the rubber layer to cover at the squeeze roll for the squeeze roll is when the extrusion yarn, makes the thick liquid can further dip between the fibre.

Drawings

FIG. 1 is a general structure diagram of an ultrasonic high-pressure spray sizing device;

fig. 2 is a structural view of an ultrasonic spraying device.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1, the present invention provides a technical solution: an ultrasonic high-pressure spray sizing device comprises a first yarn guide roller 1, a first tension roller 2, a yarn pressing roller 3, a yarn guide roller 4, a second tension roller 5, a second yarn guide roller 6 and an ultrasonic spray device 7 from front to back in sequence, the ultrasonic sizing device comprises a third yarn guide roller 8, a first sizing roller 9, a second sizing roller 10, a fourth yarn guide roller 11, a fifth yarn guide roller 12, a tension detection roller 13 and a sizing agent drainage groove 14, wherein an ultrasonic spraying device 7 is arranged between the second yarn guide roller 6 and the third yarn guide roller 8, the second yarn guide roller 6 and the third yarn guide roller 8 are in a vertical direction, the first sizing roller 9 and the second sizing roller 10 are arranged between the third yarn guide roller 8 and the fourth yarn guide roller 11, the first sizing roller 9 and the second sizing roller 10 are in opposite positions, the fourth yarn guide roller 8 and the fifth yarn guide roller 11 are in the vertical direction, and the sizing agent drainage groove 14 is arranged below the ultrasonic spraying device 7, the first sizing roller 9 and the second sizing roller 10.

Referring to fig. 2, the ultrasonic spraying device 7 includes an ultrasonic generator 71, a delivery pipe 72, a high-pressure mercury vapor 73, an atomizer 74 and a support plate 75, the ultrasonic spraying device 7 is fixedly connected to the inner wall of the slurry flow guide groove 14 through the support plate 75, the ultrasonic generator 71 is disposed on one side of the support plate 75, the power of the ultrasonic generator 71 is 20KHz, the high-pressure mercury vapor 73 is disposed on the other side of the support plate 75, 4 total atomizers 74 are disposed, two atomizers 74 are located at opposite positions, the opposite distance between the atomizers 74 is 10cm, the atomizers 74 include a transducer 76 and an atomizer 77, the transducer 76 is disposed below the atomizers 74, the atomizer 77 is horn-shaped, the atomizer 77 is disposed on the surface of the atomizers 74, the delivery pipe 72 is L-shaped, one end of the delivery pipe 72 is connected to the slurry flow guide groove 14, and the other end of.

Application method

An ultrasonic high-pressure spraying sizing device is characterized in that yarn enters a first tension roller 2 from a first yarn guide roller 1, a yarn pressing roller 3 and a yarn guide roller 4 are arranged behind the first tension roller 2, the yarn tension is easier to control through the yarn guide roller 4, the yarn enters an ultrasonic spraying device 7 through a second tension roller 5 and a second yarn guide roller 6, the yarn is subjected to ultrasonic atomization sizing and then enters a first sizing pressing roller 9 and a second sizing pressing roller 10 through a third yarn guide roller 8 to be rolled, a layer of rubber is arranged on the surfaces of the first sizing pressing roller 9 and the second sizing pressing roller 10, and size is immersed between fibers, part of size is covered on the surface of the yarn to form a size film to meet the requirements of a weaving process through extrusion, the yarn is finally guided into a tension detection roller 13 through a fourth yarn guide roller 11 and a fifth yarn guide roller 12, a size is finally wound and finished, a size drainage groove is arranged below the ultrasonic spraying device 7, the first sizing pressing roller 9 and the second sizing pressing roller 10, the power control and transmission mechanism of the whole ultrasonic high-pressure spraying sizing device is known or universal.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. An supersound high pressure spraying starching device which characterized in that: the yarn guide device comprises a first yarn guide roller, a first tension roller, a yarn pressing roller, a yarn guide roller, a second tension roller, a second yarn guide roller, an ultrasonic spraying device, a third yarn guide roller, a first sizing press roller, a second sizing press roller, a fourth yarn guide roller, a fifth yarn guide roller, a tension detection roller and a slurry drainage groove in sequence from front to back, wherein the ultrasonic spraying device is arranged between the second yarn guide roller and the third yarn guide roller, the second yarn guide roller and the third yarn guide roller are in the vertical direction, the first sizing press roller and the second sizing press roller are arranged between the third yarn guide roller and the fourth yarn guide roller, the first sizing press roller and the second sizing press roller are in opposite positions, the fourth yarn guide roller and the fifth yarn guide roller are in the vertical direction, and the slurry drainage groove is arranged below the ultrasonic spraying device, the first sizing press roller and the second sizing press roller.

2. An ultrasonic high-pressure spray sizing device according to claim 1, characterized in that: the ultrasonic spraying device comprises an ultrasonic generator, a conveying pipe, high-pressure mercury gas, an atomizing spray head and a supporting plate, the ultrasonic spraying device is fixedly connected to the inner wall of the slurry drainage groove through the supporting plate, the ultrasonic generator is arranged on one side of the supporting plate, the high-pressure mercury gas is arranged on the other side of the supporting plate, and the conveying pipe is connected with the atomizing spray head.

3. An ultrasonic high-pressure spray sizing device according to claim 2, characterized in that: the total of 4 atomizer, atomizer two liang are in opposite position, the opposition interval between the atomizer is 10 cm.

4. An ultrasonic high-pressure spray sizing device according to claim 2, characterized in that: atomizer contains transducer and atomizing nozzle, the below of atomizer is located to the transducer, atomizing nozzle is loudspeaker form, atomizing nozzle locates atomizer's surface.

5. An ultrasonic high-pressure spray sizing device according to claim 2, characterized in that: the conveyer pipe is the L type, thick liquids drainage groove is connected to conveyer pipe one end, the atomizer is connected to the conveyer pipe other end.

6. An ultrasonic high-pressure spray sizing device according to claim 2, characterized in that: the power of the ultrasonic generator is 20 KHz.

7. An ultrasonic high-pressure spray sizing device according to claim 1, characterized in that: the surfaces of the first and second squeezing rollers are both covered with rubber layers.